Nitrogen Gas Generator Dealers in Delhi

Carbon Molecular Sieves (CMS) are used in PSA (pressure swing adsorption) Nitrogen gas generators. CMS also finds use in other separations like Hydrogen refinement from crude sources and also biogas refining. However, in this blog, we specifically referring to CMS for Nitrogen production. CMS operates at a molecular level and under pressure separates oxygen from nitrogen when fed…

PSA Nitrogen (N2) Gas Generator plant is an Inertisation Gas Atmosphere Generator ... enabling a permanent source of onsite NITROGEN Gas , with minimum energy consumption. PSA Nitrogen ( N2 ) Gas Generator Equipment is an Inert Gas Atmosphere Generator & incorporates Two sets of columns filled with Carbon Molecular Sieves CMS. Under Pressure these columns retain all Active Molecules compounds present in air like (Oxygen, Carbon Dioxide and Water) with the exception of the inert gases like Nitrogen & Argon.. The N2 Gas can be produced onsite for direct use or can be stored in Nitrogen storage tanks / Cylinders for intermittent use. (Nitrogen and Argon) This process is referred as PSA (Pressure Swing Adsorption).   TECHNOLOGY SUPPORT – KURARAY CHEMICAL CO. LTD ( JAPAN) Mellcon Engineers offers PSA Nitrogen Gas Generators in Technical support from Kuraray Chemicals Co Ltd (Japan).   Kuraray have been in business of producing Activated Carbon from 1965.

• Type: Nitrogen Gas Generator
• Application: Hotel, Mall, Office
• Color: Black, Brown, Light Green
• Voltage: 110V, 220V, 380V, 440V
• Condition: New, Used
• Automatic Grade: Automatic, Manual
• Warranty: 1year, 2years, 5years
• Application: Food Industry

• Better Technology , Better design ,Desire Nitrogen gas purity Levels : Long life of Nitrogen Gas Generator , better after sales & services
• Pharmaceutical industries for inert atmosphere for reactions and for inert conveying,Chemical and Petrochemicals industries for inertization, blanketing and purging requirements ,Cement industries for fire prevention and fire fighting in coal mill silos,: , Ferrous and Non-ferrous metallurgical industries for protective atmosphere during annealing, sintering and carburizing processes,
• Food packaging and processing industries for extending the shelf life of food products,: Glass industries for prevention of oxidation during manufacturing
• Chemical and Petrochemicals industries for inertization, blanketing and purging requirements: Ferrous and Non-ferrous metallurgical industries for protective atmosphere during annealing, sintering and carburizing processes

We are offering nitrogen gas generators, psa nitrogen gas generators. psa nitrogen gas generators : the nitrogen generator produces nitrogen gas from atmospheric air using sieves separation technique. It uses carbon molecular sieves which has ability to preferentially absorb oxygen from air . Our gas generators provides higher efficiency of gas separation . capacity: 1 nm3/hr to 1500 nm3/hr purity: 95% to 99.9999% pressure: up to 10-bar without nitrogen booster compressor dew point: (-) 40˚c to (-) 80˚c cost of generation: indian rupees: rs. 3/- per nm3 us $: 6 cents per nm3 psa principle : nitrogen gas generator consists of two beds filled with carbon molecular sieves . When compressed air is passed , nitrogen comes out as a product gas from one bed while the other bed is simultaneously regenerated by depressurization to atmospheric pressure . This process of gas separation is called “pressure swing adsorption”(psa) psa nitrogen gas generator produces nitrogen gas from atmospheric air by psa (pressure swing adsorption) technology. Psa technique is a simple & reliable process of separation of nitrogen from compressed atmospheric air by adsorption of oxygen over a bed of carbon molecular sieves (cms). Cms is an adsorbent having infinite number of small pores. The diameter of the “bottle necks” is in the same range as those of the molecules. Thus when cms is used in the psa process, an oxygen molecule, having a smaller diameter than a nitrogen molecule traps in to the pores. Therefore the nitrogen is recovered to a high degree while almost all the oxygen is adsorbed. process:- the production of nitrogen gas from atmospheric air is based on pressure swing absorption (psa) principle by adsorption of oxygen gas using a special grade of imported carbon molecular sieves (cms). Atmospheric air is compressed by an air compressor to a pressure of 7.5 kg/cm2g and cooled to ambient temperature in a shell and tube type heat exchanger. The condensed moisture shall be drain out automatically from air receiver by automatic drain valve (adt). The compressed air at ambient temperature is passed through psa module packed with activated alumina and special grade of carbon molecular sieves. The production of nitrogen from air by psa technology is largely based on the kinetic separation. Oxygen that is smaller in size (kinetic diameter 3.46 a0) diffuses much faster than nitrogen (kinetic diameter 3.64 a0) and hence oxygen gets adsorbed in carbon molecular sieves and nitrogen is collected as the high-pressure product. The entire operation is fully automatic and controlled by a combination of sequence programmer and quick change over valves. Nitrogen gas of desired purity at 5.5 kg/cm2g pressure and having a dew point of (-) 40 degree celsius is produced by the psa unit, now flows to a surge vessel to balance the fluctuations in pressure and concentration. Now the gas can be stored in a storage tank at 5.5 kg/cm2g pressure from where it can be made available for process application. The storage tank can selected of any desired capacity as per peak hours demand for nitrogen gas or power interruptions. This system is fully automatic and need not any special operator for operation. Once it is started it generates nitrogen at constant flow rate and at constant pressure. Further the produced nitrogen gas can be boosted to high pressures by providing any reliable booster compressors up to desired pressure. We offer various models of nitrogen gas plant and selection is based on the purity required. advantages : - automatic start –up time is only 5- minutes - nitrogen gas supply is always under your control. - self- contained skid mounted units for easy site installation . -very low maintenance costs. -very high reliability to run un-attended plant. -carbon molecular sieves life is minimum 10-12 years in normal working condition and in most cases it lasted the while life time of gas generator. nitrogen capacity: we are manufacturing psa nitrogen gas generators capacity of 1,2,5,10,15, 20 25.40 , 50, 60, 70,80, 100, 125,150, 175 , 200 ,250, 300 ,350 400, 500 ,600 ,800 ,1000 & 1250 & 1500 nm3/hr , purity 95 % to 99.9999% . Pressure up to 10 bar without nitrogen booster compressor . Dew point (-) 40 deg c to (-) 80 deg c. We are also manufacturing psa nitrogen gas generators as per yours specific requirements. we are exporting psa nitrogen gas generators to various countries such as middle east , bangladesh , nepal , brazil, south america, africa , india & other countries. We have our after sales & service teams we are providing after sales & service to all over the world including india nitrogen pressure: standard nitrogen generator produces nitrogen at 5.5 kg /cm 2 g pressure. This pressure comes automatically as feed air pressure to the psa unit is around 7.5kg /cm2g. However , by increasing feed air pressure to 13 kg/cm2g. Nitrogen can be produced even at 10 kg / cm2g. But at high pressure operation , depressurization losses during regeneration are higher, which results in high operation costs. it is most economical to run nitrogen generators at 7.5 kg/ cm2g pressure and produce nitrogen at 5.5 kg/cm2g pressure . However by increasing feed air pressure to 13 kg/cm2g. Nitrogen can be produced even at 10 kg / cm2g. If nitrogen is needed at higher pressure , we can provide a nitrogen booster compressor after the gas generators .by this addition , it is possible to compress nitrogen gas to any desired high pressure. advantages of psa nitrogen gas generators: 1. Self- contained skid mounted units for easy site installation. 2.very low maintenance costs. 3. Very high reliability to run un-attended for months & months. 4. Carbon molecular sieves life is minimum 10-12 years in normal working condition & in most cases it is whole life of the psa nitrogen gas generators. skid mounted psa nitrogen gas generator systems consists of : 1.air compressors system with cooler. 2.air receiver cum moisture separator with automatic drain and high- level alarm. 3.air dryer / refrigerated dryer to make air-sub -saturated 4.coarsed and fine filter for oil and solid removal 5. Ultra fine filters 6.twin tower psa unit 7. Surge vessel 8. N2 gas tanks 9. Booster pump if required for higher discharge pressure of nitrogen gas 10. Microprocessor control panel we offer various models of nitrogen gas plant and selection is based on the purity required which are as follows : ms model : 1. Ms-l 2. Ms-h 1. Ms-l (gas composition ) : nitrogen 98-99 % oxygen 0.1- 2 % hydrogen nil dew point (-)40ºc to (-)80ºc applications : - as inert gas in chemical industries - food & pharmaceutical industries - for fire control in coal mines etc. 1.ms-h ( gas composition ) : nitrogen 99.5 -99.999% oxygen 10 ppm- 500ppm hydrogen nil dew point (-)60ºc to (-)80ºc applications : - as inert gas in chemical - food pharmaceutical industries - heat treatment furnaces - electronic, synthetic fiber, industries. deoxo model applications manufacturer and exporter of deoxo model. This model is commonly used in metallurgical industries for providing oxygen free nitrogen for heat treatment furnaces. Here, the oxygen is less than 1-ppm and but hydrogen is around 0.5 to 1% which is desirable as reducing constituent in most of heat treatment applications. “ms” models can also be converted into “dx” model by adding palladium deoxo reactor and gas drying unit. “dx” model is also applicable in chemical as well electronic industries. gas composition : nitrogen 99.9999% oxygen 1 to 3ppm(max) hydrogen 0.5% or more dew point (-)40ºc to (-)80ºc applications : - as inert gas in chemical & pharmaceutical industries. - in applications where oxygen impurity is not acceptable. cu deoxo model cu deoxo model contains an extra nitrogen purification module based on copper deoxo catalyst. This model finds application in synthetic fiber, optical cables & electronic industries. Running cost of this unit is slightly higher because it produces very pure nitrogen gas i.e free from oxygen and hydrogen as well. It is applicable where hydrogen contents are detrimental to the process. gas composition: nitrogen 99.9999% oxygen 1 ppm (max) hydrogen nil dew point (-)40ºc to (-)80ºc applications: - as inert gas in electronic, synthetic fiber, - hitech industries where one needs ultra high purity. industrial uses of nitrogen gas generators : nitrogen generators are extensively used in the following industries: • chemical and petrochemicals industries for inertization, blanketing and purging requirements • ferrous and non-ferrous metallurgical industries for protective atmosphere during annealing, sintering and carburizing processes • pharmaceutical industries for inert atmosphere for reactions and for inert conveying • cement industries for fire prevention and fire fighting in coal mill silos • food packaging and processing industries for extending the shelf life of food products • glass industries for prevention of oxidation during manufacturing • transportation sector for nitrogen tire filling to extend tire life and increased safety please send your enquiry with the following details to us : 1.flow rate of nitrogen gas generator required = nm3. Hr 2.purity of nitrogen gas required = % 3. Discharge pressure of out let of nitrogen gas required = kg/ cm2 4.air compressore type = screw compressure oil cooled type or oil free type 5. Make of air compressore required 6. Any nitrogen gas storge tank required = m3 7. Please confirm us when you are going to finalization the order . we will submit our offer at the earliest to you. psa nitrogen gas generators : the nitrogen generator produces nitrogen gas from atmospheric air using sieves separation technique. It uses carbon molecular sieves which has ability to preferentially absorb oxygen from air . Our gas generators provides higher efficiency of gas separation . capacity: 1 nm3/hr to 1500 nm3/hr purity: 95% to 99.9999% pressure: up to 10-bar without nitrogen booster compressor dew point: (-) 40˚c to (-) 80˚c cost of generation: indian rupees: rs. 3/- per nm3 us $: 6 cents per nm3 psa principle : nitrogen gas generator consists of two beds filled with carbon molecular sieves . When compressed air is passed , nitrogen comes out as a product gas from one bed while the other bed is simultaneously regenerated by depressurization to atmospheric pressure . This process of gas separation is called “pressure swing adsorption”(psa) psa nitrogen gas generator produces nitrogen gas from atmospheric air by psa (pressure swing adsorption) technology. Psa technique is a simple & reliable process of separation of nitrogen from compressed atmospheric air by adsorption of oxygen over a bed of carbon molecular sieves (cms). Cms is an adsorbent having infinite number of small pores. The diameter of the “bottle necks” is in the same range as those of the molecules. Thus when cms is used in the psa process, an oxygen molecule, having a smaller diameter than a nitrogen molecule traps in to the pores. Therefore the nitrogen is recovered to a high degree while almost all the oxygen is adsorbed. process:- the production of nitrogen gas from atmospheric air is based on pressure swing absorption (psa) principle by adsorption of oxygen gas using a special grade of imported carbon molecular sieves (cms). Atmospheric air is compressed by an air compressor to a pressure of 7.5 kg/cm2g and cooled to ambient temperature in a shell and tube type heat exchanger. The condensed moisture shall be drain out automatically from air receiver by automatic drain valve (adt). The compressed air at ambient temperature is passed through psa module packed with activated alumina and special grade of carbon molecular sieves. The production of nitrogen from air by psa technology is largely based on the kinetic separation. Oxygen that is smaller in size (kinetic diameter 3.46 a0) diffuses much faster than nitrogen (kinetic diameter 3.64 a0) and hence oxygen gets adsorbed in carbon molecular sieves and nitrogen is collected as the high-pressure product. The entire operation is fully automatic and controlled by a combination of sequence programmer and quick change over valves. Nitrogen gas of desired purity at 5.5 kg/cm2g pressure and having a dew point of (-) 40 degree celsius is produced by the psa unit, now flows to a surge vessel to balance the fluctuations in pressure and concentration. Now the gas can be stored in a storage tank at 5.5 kg/cm2g pressure from where it can be made available for process application. The storage tank can selected of any desired capacity as per peak hours demand for nitrogen gas or power interruptions. This system is fully automatic and need not any special operator for operation. Once it is started it generates nitrogen at constant flow rate and at constant pressure. Further the produced nitrogen gas can be boosted to high pressures by providing any reliable booster compressors up to desired pressure. We offer various models of nitrogen gas plant and selection is based on the purity required. advantages : - automatic start –up time is only 5- minutes - nitrogen gas supply is always under your control. - self- contained skid mounted units for easy site installation . -very low maintenance costs. -very high reliability to run un-attended plant. -carbon molecular sieves life is minimum 10-12 years in normal working condition and in most cases it lasted the while life time of gas generator. nitrogen capacity: we are manufacturing psa nitrogen gas generators capacity of 1,2,5,10,15, 20 25.40 , 50, 60, 70,80, 100, 125,150, 175 , 200 ,250, 300 ,350 400, 500 ,600 ,800 ,1000 & 1250 & 1500 nm3/hr , purity 95 % to 99.9999% . Pressure up to 10 bar without nitrogen booster compressor . Dew point (-) 40 deg c to (-) 80 deg c. We are also manufacturing psa nitrogen gas generators as per yours specific requirements. we are exporting psa nitrogen gas generators to various countries such as middle east , bangladesh , nepal , brazil, south america, africa , india & other countries. We have our after sales & service teams we are providing after sales & service to all over the world including india nitrogen pressure: standard nitrogen generator produces nitrogen at 5.5 kg /cm 2 g pressure. This pressure comes automatically as feed air pressure to the psa unit is around 7.5kg /cm2g. However , by increasing feed air pressure to 13 kg/cm2g. Nitrogen can be produced even at 10 kg / cm2g. But at high pressure operation , depressurization losses during regeneration are higher, which results in high operation costs. it is most economical to run nitrogen generators at 7.5 kg/ cm2g pressure and produce nitrogen at 5.5 kg/cm2g pressure . However by increasing feed air pressure to 13 kg/cm2g. Nitrogen can be produced even at 10 kg / cm2g. If nitrogen is needed at higher pressure , we can provide a nitrogen booster compressor after the gas generators .by this addition , it is possible to compress nitrogen gas to any desired high pressure. advantages of psa nitrogen gas generators: 1. Self- contained skid mounted units for easy site installation. 2.very low maintenance costs. 3. Very high reliability to run un-attended for months & months. 4. Carbon molecular sieves life is minimum 10-12 years in normal working condition & in most cases it is whole life of the psa nitrogen gas generators. skid mounted psa nitrogen gas generator systems consists of : 1.air compressors system with cooler. 2.air receiver cum moisture separator with automatic drain and high- level alarm. 3.air dryer / refrigerated dryer to make air-sub -saturated 4.coarsed and fine filter for oil and solid removal 5. Ultra fine filters 6.twin tower psa unit 7. Surge vessel 8. N2 gas tanks 9. Booster pump if required for higher discharge pressure of nitrogen gas 10. Microprocessor control panel we offer various models of nitrogen gas plant and selection is based on the purity required which are as follows : ms model : 1. Ms-l 2. Ms-h 1. Ms-l (gas composition ) : nitrogen 98-99 % oxygen 0.1- 2 % hydrogen nil dew point (-)40ºc to (-)80ºc applications : - as inert gas in chemical industries - food & pharmaceutical industries - for fire control in coal mines etc. 1.ms-h ( gas composition ) : nitrogen 99.5 -99.999% oxygen 10 ppm- 500ppm hydrogen nil dew point (-)60ºc to (-)80ºc applications : - as inert gas in chemical - food pharmaceutical industries - heat treatment furnaces - electronic, synthetic fiber, industries. deoxo model applications : manufacturer and exporter of deoxo model. This model is commonly used in metallurgical industries for providing oxygen free nitrogen for heat treatment furnaces. Here, the oxygen is less than 1-ppm and but hydrogen is around 0.5 to 1% which is desirable as reducing constituent in most of heat treatment applications. “ms” models can also be converted into “dx” model by adding palladium deoxo reactor and gas drying unit. “dx” model is also applicable in chemical as well electronic industries. gas composition : nitrogen 99.9999% oxygen 1 to 3ppm(max) hydrogen 0.5% or more dew point (-)40ºc to (-)80ºc applications : - as inert gas in chemical & pharmaceutical industries. - in applications where oxygen impurity is not acceptable. cu deoxo model : cu deoxo model contains an extra nitrogen purification module based on copper deoxo catalyst. This model finds application in synthetic fiber, optical cables & electronic industries. Running cost of this unit is slightly higher because it produces very pure nitrogen gas i.e free from oxygen and hydrogen as well. It is applicable where hydrogen contents are detrimental to the process. gas composition: nitrogen 99.9999% oxygen 1 ppm (max) hydrogen nil dew point (-)40ºc to (-)80ºc applications: - as inert gas in electronic, synthetic fiber, - hitech industries where one needs ultra high purity. industrial uses of nitrogen gas generators : nitrogen generators are extensively used in the following industries: • chemical and petrochemicals industries for inertization, blanketing and purging requirements • ferrous and non-ferrous metallurgical industries for protective atmosphere during annealing, sintering and carburizing processes • pharmaceutical industries for inert atmosphere for reactions and for inert conveying • cement industries for fire prevention and fire fighting in coal mill silos • food packaging and processing industries for extending the shelf life of food products • glass industries for prevention of oxidation during manufacturing • transportation sector for nitrogen tire filling to extend tire life and increased safety please send your enquiry with the following details to us : 1.flow rate of nitrogen gas generator required = nm3. Hr 2.purity of nitrogen gas required = % 3. Discharge pressure of out let of nitrogen gas required = kg/ cm2 4.air compressore type = screw compressure oil cooled type or oil free type 5. Make of air compressore required 6. Any nitrogen gas storge tank required = m3 7. Please confirm us when you are going to finalization the order . we will submit our offer at the earliest to you.

• Item Code: Labgas-Plus

  PSA Based - purity 95% - 99.9995% With the assistance of our team of professionals, we are offering Laboratory Gas Generators to our esteemed clients. The offered generators are fabricated using the finest grade raw material and latest technology in compliance with the set industry standards. Easy maintenance, durability, rust & heat resistance and robustness are some of the attributes of these generators. Our clients can avail the offered generators from us in various customized options as per their varied requirements.   It is the latest range of PSA laboratory gas generators from noblegen products.   Utilizing the reliable and efficient PSA technique of separating nitrogen and oxygen is used to produce high quality nitrogen gas at various flows and purities.   The generators are controlled using the latest in HMI touch screen technology to display the process in real-time, inlet / outlet pressures, trend graphs and much more.

We are offering nitrogen gas generator.these units are skid mounted and fully automated units which give flexibility to left unattended for many hours. These units can be operated by plc or dcs depending upon the flexibility of customers. This process consists of two beds filled with special grade carbon molecular sieves. When compressed air is passed through the bed, it adsorbs oxygen and passes nitrogen upward. This technology is called pressure swing adsorption. Start up time is only 5 minutes and return of investment of such kinds of plants is only 12 to 18 months (roi). These are fully automatic units; need no attention of operator and no supervision. our products purity starts from 95% purity of nitrogen to 99.9999% purity of nitrogen with plant production capacity starting from 1 nm3/hr to 1500 nm3/hr. some typical application of nitrogen  metallurgical industries for protective atmosphere during annealing, carburizing and sintering etc.  synthetic and fiber industry  chemical and petrochemical industries for inert atmosphere, purging and blanketing  cement industries for fire prevention and fire fighting in coal mills silos, coal mines etc.  food packaging industries and processing industries for food preservation and packing for a long life  pharmaceuticals industries for inert atmosphere during reaction and inert conveying  glass industries for prevention of oxidation during production  electronic industries for inert atmosphere during soldering or brazing etc.  we supply compact size, skid mounted nitrogen gas units to produce low cost nitrogen.  these units require only electrical power & cost of nitrogen generation is only rs. 2/- (4 us cents) per cubic meter as compared to rs. 15/- (30 us cents) - cost of nitrogen purchased from market. So, investment cost recovery is realized in less than 1 year.

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