Two Roll Mixing Mill
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Two Roll Mixing Mill Developed for your unique mixing applications, high productivity through advanced design. Emkay Two Roll Mixing Mill is a highly developed range of equipments for Rubber, Plastic and other Polymers with high productivity and consistently good mixing with minimum energy consumption. Engineered for easy maintenance. Featuring self contained and floor mounted. Eliminating the need for foundation or grounting. It is very easy to install Emkay Two Roll Mixing Mill. Salient Features Low, initial cost Clean, safe environment. Less operational cost with high productivity. Superior mixing performance. We manufacture complete range of Two Roll Mixing Mills from lab size 6" x 15" upto a production Mill of 26" x 84". Refiners, Crackers, Grinders (flutted/grooved rolls) for reclaim rubber industries and crumbing/refining of wastage from footwear industry. We can manufacture special mills as per the requirement and specifications of the customers. Each mill is designed to absorb heaviest specified mixing load with minimum deflection. The standard friction ratio of the mills are 1: 1.25 app. Which can be varied upon customer's requirement. Rolls speeds are based on the rheological characteristics & compound to be processed to assure the best possible quality & productivity. Emkay Mixing Mills are designed to run lower or higher RPM than standard as per specifications given by customers (it is optionally). Variable speed is also supplied (DC drive/ hydraulic drive. Optionally).
wire rod mill
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The wire rod block has a group and not individual drive for all stands, the shaping in the different passes is done with a calculated tension between the stands in the block in other words the shaping is not tension free like in the intermediate mill. The tension between the stands depends first from constant parameters like the shape of the groove, working roll diameter in the groove, roll diameter relations between the stands, calculated cross section reduction but also from variable parameters like bar temperature, spread of material in the groove depending from type of material and temperature of the material. The different types of material can have different deformation resistance and consequently different roll forces. With higher roll forces the groove open according the mill modulus. All that means that geometrical tolerances like diameter and roundness of the finished rod is not better than the tolerances of the intermediate mill train rolled entry section into the block due to the non uniform tension in the bar created by difference spread in the groove caused by different cross sections of the entering bar, due to different bar temperature, material properties regarding spreading and elongation.
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