SANTEC BALING & RECYCLING SYSTEMS Mundka, Delhi

Technical Specifications Type Two Nos. Heavy duty Fabricated Columns type Press with Down stroking ram movement. Capacity Of The Main Ram 600 Tons (2 nos. main cylinders + 2 nos. double acting type Jacking cylinders for fast approach & fast return speed. Pull Back Force 60 Tons Moving Platen guides Phosphorous Bronze liners Specially designed GIB Guiding Arrangement at four corners of the slide with Lubrication Arrangement. Piston Size (Bore Size) Main Rams 390 mm (each) - 2nos. Ram Movements Downstroking Day Light 1500 mm Stroke Length of main cylinder 1050 Tons Platen Size 2000 mm (Left to right) x 1800mm (Front to Back) Mould Mounting Situation T � Slots (T-22) - Straight slots at equal distance Slide Or Mold Closing & Opening Speeds Fast Approach Speed 150 - 200 mm/sec. Pressing Speed 6 to 8 mm/sec. Slow Mold Opening Speed 15 � 20 mm/sec. Fast Return Speed 160 - 210 mm/sec. Bottom Ejector Cylinder Force Of Ejector 40 Tons (Approx.) with 4 nos. pins at multiple points Bore Diameter 100 mm Stroke Length 250 mm Upward Speed 40 mm/sec. Downward Speed 50 mm/sec. General Electric Motor 60 H.P (main), 3f, 1440 R.P.M, 415V, ABB make Pump Fixed Displacement Double pump for high & low speeds & pressure PLC Omron / Siemens make PLC with touch screen display (MMI) for User � friendly operation.

technical specifications type four nos. Heavy duty fabricated columns type press with down stroking ram movement. capacity of the main ram 250 tons (1 no. Main cylinder + 2 nos. Double acting type jacking cylinders for fast approach & fast return speed. pull back force 20 tons moving platen guides phosphorous bronze liners specially designed gib guiding arrangement at four corners of the slide with lubrication arrangement. piston size (bore size) main rams 400 mm - approx ram movements downstroking day light 1100 mm stroke length of main cylinder 80 tons stroke length of blank holder cylinders: 800 mm shut height 300 mm platen size 1400 mm (left to right) x 1000mm (front to back) mould mounting situation t - slots (t-20) - straight slots at equal distance slide or mold closing & opening speeds fast approach speed 130 - 150 mm/sec pressing speed 6 to 8 mm/sec. slow mold opening speed 15 � 20 mm/sec. fast return speed 160 mm/sec. bottom ejector cylinder force of ejector 10 tons (approx.) bore diameter 100 mm stroke length 200 mm upward speed 40 mm/sec. downward speed 50 mm/sec. bottom plate ejection hole 50 mm. position of ejector rod end 50 mm below the plate level general electric motor 20 h.p (main ). , 3f, 1440 r.p.m, 415v, abb make pump fixed displacement double pump for high & low speeds & pressure plc omron / siemens make plc with touch screen display (mmi) for user -friendly operation.   click here to get best offer for this m/c qty. Available in ready stock :- 1 nos.

technical specifications type fabricated 4 columns type press with down stroking ram movement. capacity of the main ram 150 tons (1 no. Main cylinder + 2 nos. Double acting type jacking cylinders for fast approach, & fast return speed . pull back force 15 tons moving platen guides phosphorous bronze liners / bushes specially designed at four corners of the slide with lubrication arrangement. piston size (bore size) main rams 310 mm - approx. ram movements downstroking day light 700 mm stroke length of main cylinder 500 tons shut height 200 mm platen size 750 mm (left to right) x 750 mm (front to back) mould mounting situation t � slots (t-16) slide or mold closing & opening speeds fast approach speed 60 � 70 mm/sec. pressing speed 6 to 8 mm/sec. slow mold opening speed 0 - 20 mm/sec. fast return speed 70 - 80 mm/sec. bottom ejector cylinder force of ejector 10 tons (approx.) bore diameter 80 mm stroke length 150 mm upward speed 0 - 40 mm/sec. downward speed 0 - 50 mm/sec. bottom plate ejection hole 50 mm. position of ejector rod end 50 mm below the plate level general electric motor 7.5 h.p (main)., 3f, 1440 r.p.m, 415v, abb make pump fixed displacement double pump for high & low speeds & pressure � veljan make plc omron / siemens make plc with touch screen display (mmi) for user -friendly operation.

Santec offers 8-Point Gib Guided SANTEC' Manufacture wide range of Hydraulic Presses as per Customer's specification & requirements. We have continued to grow from the day our Company was founded. This Success is based on our customer's satisfaction. It is our constant endeavour to confirm & extend this Confidence is us.Major Components of a 'H' type Press Consist of the bed, side Housings (uprights), crown & slide. The bed often has a removable bolster & sometimes contains one or more die cushions for deep-drawing operation.

Type : H Frame Hydraulic Press

Certification : CE Certified

Voltage : 380V, 440V

Condition : New

Technical Specifications Type Vertical Four� Columns� Type Structure, Frame is fabricated out of ultrasonically tested Steel Plates duly welded with suitable reinforcements to give strength & load during operation. Capacity Of The Main Ram 120 MT (1no.) No. Of Cylinders / Ram 1 no. main Cylinder + 2 nos. side Jacking Cylinders for� blank� holder�s� fast down &� fast� up movement + 6 nos. blank� holder� cylinders fixed� at� equal distance for uniform distribution of blank holder force or better clamping of sheet + 1 no. ejector cylinder . Bed Size or Bolster Plate 1100 mm (LR) x 900 mm (FB) Bore (piston) Dia. of Main Cyl. 11" Stroke Length Of Main Cylinder 500 mm (Adjustable) Open Daylight 700 mm Blank Holder Cylinder's Capacity 80 Tons Stroke Length Of Blank Holder Cylinders: 300 mm Advanced or Approach Speed 90 - 100 mm/sec. (Approx.) Drawing Speed 8 - 10 mm/sec. (Approx.) Return Speed 120 - 150 mm/sec. (Approx.) Working Pressure 200� to 210 kg/cm2 Electric Motor 15 H.P.,3phase,1440 R.P.M., ABB Make Pump Double Pumps for high & low speeds Operation PUSH BUTTON OPTD. WITH�ELECTRICAL�CONTROL PANEL.Both auto /manual mode of operationPLC - Operated control panel PLC Omron / Siemens make with coloured touch screen for user friendly operation. Weight Of The Press 6 - 7 Tons( Approx.) T-Slots Size T-20

horizontal metal cutting bandsaw machines cobra made for metal industry professionals. These are solid, robust, stable and highly accurate metal cutting bandsaw machine mainly used where material to be cut only in various angles. main features heavy duty worm reduction gear box fitted with bronze worm wheel all parts used are of international standard & interchangeable with others automatic switch off after cutting fast cutting speed - double speed motor cutting diameter of rods : from 50 mm to 1800 mm 45 degree , 60 degree & straight cutting - 90 degree ( 0 degree ) hydraulic cylinder for up & down feed control auto cooling system during cutting for long life of blade materials you can cut tubes, rods, shafts; round, rectangle, square materials. mild steel, stainless steel, non-ferrous metals, die casting/gray casting

Type : Horizontal Bandsaw Machine

Application : Commercial, Industrial

horizontal metal cutting bandsaw machines cobra chb 250 a,chb 320a dc,chb 520a dc is fully automatic horizontal bandsaw machines made for metal industry professionals. It is solid, robust, stable and highly accurate metal cutting band saw machine.this is a very compact and robust vice feed fully automatic bandsaw of modern designideally suited to compliment automatic lathes and cnc turning centres with the supply of accurately cut-off parts, as and when required.it also benefits from having a 45° & 60 degree swivelling. main features cutting dia: 50 to 520 mm fully automatic with plc & touch screen mitre cutting hydraulic powerpack with nachi/eaton/yuken valves materials you can cut tubes, rods, shafts; round, rectangle, square materials. mild steel, stainless steel, non-ferrous metals, die casting/gray casting

Type : Automatic Bandsaw Machine

Technical Specifications Type 2�Nos. Fabricated�column type�(Downstroking�Ram�Movement) with Hydraulic Locking type tie rods. Total Capacity of The Ram 250 Tons Return Capacity 20 x 2 = 40 tons (return cylinder mechnisam must be single acting only for pull back forcing. Main Cylinder 2 nos.� main cylinders double� acting� type� with 2 nos. Side cylinders - double acting type. PISTON Size (Bore size)-Main Cylinder: 280 mm� (Approx.) - each Ram Diameter 200 mm Ram Movements Down stroking Day Light 1400 mm Stroke Length Of Main Cylinder 1000 mm Shut Height 400 mm Heated platen Size 2400 mm (L to R) x 1800 mm (F to B) (Thickness of bottom table 90 mm / Top plate 80 mm) with through T - slots. Pressure�Holding�Time 0 to 10 minutes�(Adjustable ) Electric Motor 20 + 5 + 2 h.p., 3phase , 1440 R.P.M , ABB make Pump Double Pump for� High & Low pressure. Operation Double Pump for� High & Low pressure.Push Button operated.Both Auto/Inching Mode of Operations PLC Siemens make but without HMI Approach Speed 200 mm/sec. Pressing Speed 5 mm/sec. Return Speed 120 mm/sec. Max. Working Pressure 150 kg/cm2 Max. Working Height Approx. 700 mm

Santec's 'H' TYPE or Fabricated 4-column type hydraulic presses are heavy duty and their frame is manufactured using ultrasonically tested quality plates of suitable thickness. These presses find extensive application in deep drawing compression moulding.

Type : H Type Hydraulic Press

Certification : CE Certified

Weight : 100-1000kg, 1000-2000kg

Color : Brown, Grey

Voltage : 110V, 220V, 380V, 440V

Condition : New

Automatic Grade : Automatic, Fully Automatic

We offer C-frame type presses that are designed to perform a variety of operations - where high force concentration is required in a relativity small area. C-Frame type presses are available in open back inclinable (OBI) and open-back stationery (OBS) designs. These presses have ample throat and open sides, which provide easy accesses to the die form three sides and permit loading/unloading of wide or irregular-shaped workpieces. Besides, we offer C-Frame type presses in a variety of designs to suit varied applications. These presses can also be equipped with removable bolsters, die cushion, automatic feeding and material handling systems for high-speed production applications.

Type : C Frame Hydraulic Press

Certification : CE Certified

Voltage : 380V, 440V

-nos Hard Chrome Pillars Type Presses are designed to provide maximum flexibility for different blanking, broaching and other applications. The change in the speed can be preset to take place at any point of the stroke with the help of limit switches / proximity switches / liner encoders / potentiometer. Maximum frame rigidity is achieved through computer aided frame design and finite element analysis. These presses can be custom designed to suit specific requirements of the customers.

We offer single, double or triple acting - straight sided presses that are available with single or two-point suspensions having one or two cylinders. These presses find application in production processes, where good slide and bed alignment are essential for accuracy. The force capacity ranges from 50 to 5000 tons (0.4-44.5 MN) for convectional metal forming and blanking operations, and 85,000 tons (756.5 MN) for hot forging. Our straight sided presses have three main components viz. the bed, side housing (uprights) crown and slide (platen).

Type : Straight Side Press

Certification : ISO 9001:2008 Certified

Voltage : 280V, 380V

Condition : New

Driven Type : Electric

ANTEC' - A leading name in manufacturing of Hydraulic Presses introduces these presses, operate at high speeds with high level of precision because of 8-point gib guided slide. The square gib construction provides accurate guiding of the moving platen/slide with extra stability to resist any deflection under different load conditions.Applications:-Mainly for sheet Metal Jobs, Blanking, Deep Drawing, Riveting Trimming etc.

Type : Hydraulic Press

Usage : For Metal Sheet

Voltage : 380V, 440V

Today 'SANTEC' Compression Moulding Presses are preferred by leading Industries across the globe be cause of unmatched features, high quality, heavy duty construction & performance of these Presses. 'SANTEC' manufacture these Presses with an uncompromising Quality attitude & providing outstanding services world wide. SANTEC Engineer's are Competent enough to accommodate customer's suggestions & design the presses meeting all requirements as per International standards. In these presses, the Ram / slide / moving platen moves in upward direction (from Bottom Home Position to upward position). We have standard models & make these presses as per customer's specifications & requirement too.

Type : Compression Molding Presses

Certification : CE Certified

Condition : New

Application : Molding Rubber

Today 'SANTEC' holds a consolidated leadership in the field of SMC/DMC/FRP Melamine Moulding Presses. SANTEC synonymous with “Better - Engineering” Now introduces these high speed presses which operate with high degree of precision & extremely safe to operate. The slide moves with 8 - Point gibs with lubrication arrangement special designed square gib construction provides accurate guiding of the moving platen / slide with extra stability to resist any deflection under different load conditions. The structure of the Press is monolithic in many models & pillars type presses are also manufactured depending on customer's requirements.

'Santec' Hydraulic Deep Drawing Presses are preferred across the world because of many unmatched features. These heavy duty Presses can perform 24 hours, fitted with PLC, touch screen, LVD , Pressure transmitter, Photo Safety guard of slide locking cylinders etc. as per European standards & safety norms. The production rate of these presses is high & consume very less electricity in comparison of other.Single Action drawing Press with bottom cushioning arrangement are available in both Pillars & Frame design. Custom built presses with features as per requirement of customer / applications can be designed & manufactured.

In double - action Drawing operations the press has two slides acting from top:- the drawing slide with the draw punch & the blank holder slide with the blank holders as shown belowThe Blank holding slide transfers the blank holding force via. The blank holder onto the blank & the draw die. The die & the ejector are located in the lower die on the press bed. During forming, the blank holder brings the sheet metal into contact against the die, the punch descends from above into the die & shapes the part while the sheet metal can flow without any wrinkling out of the blank holding area. In this Case, the drawing process is carried out with a fixed blank holder & moving punch. In double action drawing operations, the drawing slide can only apply a pressing force.These double Action drawing presses are also available in both pillars type & frame design. Custom built presses with features as per requirement of customer / applications can be designed & manufactured.

This innovative concept is an energy saving & cost effective, high production & highly suitable for long draw depth components i.e. Geyser body etc. As shown below, the top die is attached to the slide. The lower die is mounted on the press bed with the blank holder. The punch is located in an opening in the center of the press bed on the draw cushion cylinder.In this operation, once again, a single - Action press with a draw cushion is used. Pushing deformation, the blank holding force is transferred via the slide from above & the draw punch force acts from below through the active draw cushion. The punch forms the post by means of its upward movement while the blank holder rests on the die.The active Counter drawing combines the advantages of static blank holding & the low power usage of double action dies with the advantage of a single - Action die. Admittedly, it is necessary to have a special modification of the dies for performing this operation, since the forces operate in the opposite direction to those of a normal single action deep drawing press with draw cushion. Thus, these dies can not be installed in a normal single - Action press. Characteristic Mechanical Presses Hydraulic Presses Force Variable (depends on slide position) Relatively constant (does not depend upon slide position) Stroke length Limited Capable of long stroke 100” or more Slide Speed Higher Speed Capability Slower pressing speeds with rapid advance & retraction variable speeds uniform throughout stroke Control Full Stroke generally required before reversal Full Stroke generally required before reversal Applications Blanking, Shearing, Piercing, Drawing only upto 4” inches Deep Drawing, Straightening etc.

Santec offers a wide range of special Transfer Moulding Presses for manufacturing rubber parts & DMC/ urea or switch gears or electrical parts. These hydraulically operated presses provide excellent dimensional stability and finish for the pressed components. Transfer moulding from Santec is equipped with advanced features such as touch type panel screen, sliding and ejector arrangement.Santec has the engineering capability to design and develop different types of Transfer Moulding Presses based upon the specific application requirements of the clients. It offers a comprehensive range of Presses including: Transfer Moulding Presses for Rubber Parts Transfer Moulding Presses for DMC / Urea Compression Molding Press with Bottom side Transfer Moulding arrangements for Switch Gears & other electrical parts

Santec presents a newly developed Rubber Injection Moulding Presses with an advanced injection unit FIFO to obtain excellent product quality. These innovative machines employ two-stage material supply for greater precision.The system feeds and inject raw material in a way that there is no wastage. Santec's Rubber Injection Moulding presses are perfectly suitable for moulding products with simple to the most complex geometry.Process DescriptionThe injection moulding process combines an extruder, which heats and fluxes the rubber with the help of reservoir & mould. While the rubber mold is curing, fresh rubber is prepared for the next cycle. This semi-automatic process saves the valuable time and energy. The compound used for injection moulding are optimized. They smoothly flow through the nozzle & runner system and fill the mould under controlled pressure. The material to be injected do not cure in the process, but curing is quick once it enters the mould.

Type : Injection Molding Presses

Certification : CE Certified

Application : Molding

Voltage : 380V, 440V

Automatic Grade : Automatic

Santec's Vacuum Laminating press is ideal for molding applications where faster production & high quality is essential. The specially designed vacuum chambers of the machine pays off in the terms of higher quality and reduced scrap parts. Surrounding the workpiece with a vacuum removes heated gases and trapped air frame the part, eliminating the defects. Self-contained hydraulic system features on efficient load sensing, pressure compensated pump, hydraulic oil reservoir with sight gauge, thermometer and a clean-out door.

Santec's Rubber Bale Cutters are specially designed for economy, durability, ease—of—use and versatility. These machines are widely used for cutting rubber bales in different sizes. The steel hardened rollers ensure smooth movement of the bale through the machine. Semi and fully automatic cutters are perfectly suitable for toughest natural and synthetic rubber bales.Inclined cutters are fed with continuous bales. The steel alloy blades cut the bales into pre-determined size of selected thickness. Bales are automatically discharged with the help of rollers. These hi-tec machines can also be provided with conveyors as per the demand of the clients.

Santec' Dispersion Kneaders are specially designed for mixing variety of materials ranging from low viscosity adhesive to high viscosity polymers. These versatile machines can be used in both rubber as well as plastic industries. Dispersion kneaders prefectly controls mixing and blending of raw material to form uniform compound mixture ensuring better dispersion. The machine consists of a mixing chamber fitted with rotary blades, made of high grade steel. Mixing of the raw material takes place in this chamber, the blended compound is then cooled with the help of water. The mixing chamber comprises of a Pneumatically or Hydraulically controlled pressure lid, which helps to maintain pressure on the raw material during mixing.  

Type : Dispersion Kneader

Certification : ISO 9001:2008 Certified

Application : Industrial, Plastic And Rubber Dispersion Mixing

Weight : 100-1000kg, 1000-2000kg

Voltage : 380V, 440V

santec's rubber mixing mills are designed to ensure perfect and uniform blending of natural and synthetic rubber with other raw materials. these mills provide uniform mixing of the material to the desired level. variety of mixing equipment are available depending upon the kind of raw material to be blended. most of the mixing mills are driven by electronic motor and different models have different output.processthe process is mixing is carried out between two contrary rotors. the wicks of the both the rotors are arranged in parallel manner and posses different speeds. due to the difference in tangential speed and nip constriction, rubber compound experiences displacement and pressure energy during the process of mixing. pressure energy increases the displacement energy, and displacement energy will break t