Suraj Cables Narela, Delhi

Control cable are predominantly found within automation, process and control industries. They are used to interconnect cable to measure, control and regulate computer programmed production machines. The flexible cables are most commonly used on production lines. Control provide signal transmission among facilities at large industrial sites and commercial buildings. Such cables are shielded with PVC and XLPE insulators, ensuring superior construction. They are flame retardant, fireproof and eco-friendly according to the application. Furthermore, they are highly-shielded and thus applicable to precision equipment and are excellent at preventing intervention and external noise during signal transmission. Cables are manufactured as per IS, BS & IEC standards as per the requirement of customers.

New-age Automation needs are changing and to stay ahead you need to have nothing but the best in Cable Technology. Whether it is for connectivity or transmission, Suraj Cables has emerged as a prestigious manufacturer for availing an array of Cables befitting demanding industrial requirements. We offer the best quality submersible cables which comprises of all kinds of flat submersible cables. Our submersible cables are made up of the best quality raw materials which are procured from the best sources. We also manufacture these submersible cables under the best quality conditions possible. Flat submersible cables are specialized cables used. As their area of installation is physically restrictive, and the environment is very hostile, we design and manufacture them, keeping in mind these factors to achieve the highest possible degree of reliability & safety. Certain striking features of Flat Submersible cables include excellent resistant to moisture, abrasion, grease, oil, longer flex life, excellent mechanical & electrical properties. Multi Core Flat Cables consist of 3 insulated cores laid side by side and extruded over it using black sheathing grade PVC. These cables are flat in nature and therefore are called Flat Cables. Cores are not laid up in this type of cables but are parallel to each other. Suraj Cable’s three core flat cables are manufactured under stringent quality control systems in our state-of-the- art cable factory. Three core flat cables are ideally suited for heavy duty applications in industries and submersible pumps, in which the sheathing must withstand abrasion and prevent ingress of water inside. The sheathing is made of special grade sheathing PVC which gives the required finish and strength.

Solar cables are intended for use in photovoltaic power supply systems and similar applications as free hanging, movable, fixed installation and buried in ground in constructional covered systems. Suraj Cables offers TUV Certified electron-beam cross-linked solar cable under the brand name of SolarCabTM. E- Beam irradiation is a process in which the polymer is exposed to a highly charged steam of electrons that creates cross- linking between the molecules.This cross- linking significantly improves thermal, mechanical and chemical properties of the polymer. Matching step with the environment friendly shift the Solar Cable has been made which performs highest standards of application in its diverse usage. Properties: A lifetime ‘Component’: lasts up to 30 years even under tough conditions Used in extreme weather conditions (UV Resistance) Halogen-free: low smoke emission & low toxicity during fire Flame & Fire retardant Flexibilty & Stripability: for fast and easy installation Easy Installation: with color identification Suitable to common connector types TUV, VDE, UTE & IMQ-certified One common factor for most of the photovoltaic power systems is outdoor use, characterized by high temperature/high UV radiation 

Control cableare predominantly found within automation, process and control industries. They are used to interconnect cable to measure, control and regulate computer programmed production machines. The flexible cables are most commonly used on production lines. Control provide signal transmission among facilities at large industrial sites and commercial buildings. Such cables are shielded with PVC and XLPE insulators, ensuring superior construction. They are flame retardant, fireproof and eco-friendly according to the application. Furthermore, they are highly-shielded and thus applicable to precision equipment and are excellent at preventing intervention and external noise during signal transmission. Cables are manufactured as per IS, BS & IEC standards as per the requirement of customers.

Suraj Cables Multicore Flexible Cables have a wide range of applications in machine tools, appliances, control panels, machinery & industries of every nature. The PVC insulated cores that use 99.97% pure bright electrolyte grade copper conductors come with high insulation resistance & dielectric strength. The inner cores are coded for ease of identification as per national/international coding practices. The sheathing is provided with a specially formulated PVC compound to facilitate not only ease in stripping but also to withstand mechanical abrasion while in use. These PVC compound used for insulation & sheathing have high oxygen & temperature index which help in restricting the spread of fire even at high temperature. These cables are manufactured as per IS 694 : 1990, in sizes from 0.5 sq. mm. to 50 sq. mm. in single core & in size 0.5 sq. mm. to 4 sq. mm. up to 5 cores. These sizes carry the ISI mark & are duly approved by FIA/ TAC.

The XLPE insulated cables were introduced worldwide in mid sixties. These cables have overcome the limitations of PVC Insulated Cables such as thermal degradation, poor moisture resistant and thermoplastic in nature. XLPE means cross-linked polyethylene.  Because of cross-linking, the material becomes heat resistant and does not become soft at higher temperatures. Further, it has better resistance to stress cracking and good resistance to ageing in hot air. With the change of structure there is no adverse effect on electrical properties. XLPE insulated cables are generally manufactured up to 1000 sq. mm. (Single Core) and 630sq. mm. (Multi Core) conforming to IS, IEC & BS standards.

Power cables are used to transmit and distribute electrical energy. Power cables are commonly used in urban underground power grids, power station lead-out lines, power supply within industrial and mining enterprises, and over-the-river transmission lines.PVC insulated cables are manufactured up to 1000 sqmm(Single Core) and 630sqmm(Multi Core) conforming to IS, IEC & BS standards.PVC insulated cables are suitable for use on AC single phase or three phase (earthed or unearthed ) systems for rated voltage upto and including 1100 volts. These cables can be used on DC systems for rated voltage up to and including 1500 volts to earth.

Aerial Bundled Cable (ABC) is designed for residential and rural areas for reducing the bushfire hazards. Aerial Bunched Cables is a very novel concept for Over Head Power distribution when compared to the conventional bare conductor over-head distribution system. ABC provides higher safety and reliability, lower power losses and ultimate system economy by reducing installation, maintenance and operative cost. This system is ideal for rural distribution and especially attractive for installation in difficult terrains such as hilly areas, forest areas, coastal areas etc.Aerial Bunched Cables is also considered to be the best choice for power distribution congested urban areas with narrow lanes and by – lanes. In developing urban complex, Aerial Bunched Cables is the better choice because of flexibility for rerouting as demanded by changes in urban development plan.

Instrumentation cables are multiple conductor cables that convey low energy electrical signals used for monitoring or controlling electrical power systems and their associated processes. These cables are used in diverse applications within industrial process manufacturing plant for control, communication, data (analog/digital) and voice transmission signals, industrial signaling and process control circuit required typically in process industries, oil, gas & petrochemical industry, fertilizers, cement, steel etc. Introduction of microprocessor based/computerised instrumentation has demanded stringent quality requirements along with special electrical parameters for instrumentation cables. Very low level electrical signals pass between measuring end and display units/controllers which are situated far off. These low level signals are prone to external noise pickups and heavy silenuation during transmission. All this means that the cables to be used for instrumentation should be designed and manufactured very carefully, Suraj Cables with its meticulous efforts in maintaining quality, stringent in process control during manufacture and the knowledge of cable designing, is proud to say that it is capable of supplying instrumentation cables meeting any Indian/International standard or a specific requirement desired by project authority. Instrumentation cables come with or without flame retardant properties and are suitable in process control, A/D converters and other modern microprocessor-based instrumentation circuits. These cables are designed to offer excellent resistance to noise and induction phenomena encountered in instrumentation circuits. Voltage grade: 650/ 1100 Volts (Uo/U). Conforming to standard specifications such as IS: 5608 (Parts I, II, III), BS 5308 (Part I), BS 1584 (Parts I, II, III), IEC 189-5 (Part III), BS 6360, BS 5099 (Part II).

XLPE/HDPE insulated power conductors of Aluminium (Neutral conductor and street lighting conductor if and when necessary) are laid together (twisted) around a high tensilegalvanized steel (Aluminium Alloy may be used) insulated or bare messenger wire to form the Aerial Bunched Cable. This assembly is directly strung on to distribution pole/towers by means of standard hardware available in the market, but care shall be taken to render the messenger wire completely insulated from Earthing at any point of distribution in case of HT ABC.MV AB cables are highly reliable and insulation has been developed to withstand extreme cold and intense sunlight. Disturbance and faults occur five to ten times more often in open wires lines than in AB cable lines. There is no risk in touching the live cable and the insulation reduces the number of short circuits and overvoltage faults in overhead cables during thunderstorms. Streets can be lit only at little extra cost by adding a Street Light Cable to ABC for lighting. The cable can be supplied with one or two insulated conductors for street lighting.11 KV & 33 KV Aerial Bunched cables are used for power distribution in cities where ground space is constrained.

These cables offer the advantages of an armoured 600/1000V rated, zero halogen, low smoke cable with circuit integrity. Need of ensuring safe operation of critical circuits is essential in today’s installations. Normal cables used in such installations render useless in fire incidences. At Suraj Cables, your safety is our concern. These cables – also known as CIRCUIT INTEGRITY CABLES are designed to sustain the high temperatures for a defined minimum period of time under direct fire. These cables are useful to maintain their integrity during the defined period of fire. The construction of these cables is different if compared with ordinary cables. The conductor is manufactured with a specially designed heat barrier and fire-resistant insulation which resists the fire to reach conductor surface. The cable continues to remain into operation at high temperatures like 650°C, 750°C and 950°C as per various conditions of operation and applications. Wires offering same properties are also available.   Specification: These cables are manufactured and tested in accordance with BS 7846, IS 7098(P-1), IEC 69331 and BS 6387 for required temperatures and duration – depending upon the application of cable and site conditions.

Construction: Bare stranded soft-drawn (annealed) copper conductor is a concentric-lay-stranded conductor consisting of annealed copper wires available in both single layer and multi-layer constructions. Application: Bare stranded soft-drawn (annealed) copper conductor is suitable for uninsulated hook up, jumpers and grounding conductors in electrical construction, where high conductivity and flexibility are required. Applicable Standard: Bare stranded soft-drawn (annealed) copper conductor can be supplied to meet various International Standards as follows: IEC 60228 BS EN 60228 However, Suraj Cables can also supply a range of alternative designs to meet customer-specified requirements.

aluminium conductors, steel-reinforced (acsr) is a concentric-lay-stranded conductor consisting of galvanized steel central core with one or more layers of hard drawn stranded 1350-h19aluminium wires laid helically over the steel core. Steel core wires are protected from corrosion by class a, b or class c galvanization.the core can be single wire or stranded depending on the size of the conductors.acsr offers optimal strength for line design. Variable steel core stranding enables desired strength to be achieved without sacrificing ampacity. the acsr conductor can, against any given resistance, be manufactured to different tensile strengths, so a high tensile strength combined with its lightweight properties means it can cover longer distances with fewer supports. Due to the greater diameter of the acsr conductor, a much higher corona limit can be obtained which is advantageous on high and extra high voltage overhead lines.

aluminium conductors, aluminium-clad steel reinforced (acsr/aw) is a concentric-lay-stranded conductor consisting of aluminium-clad steel central core (alumoweld) with one or more layers of hard drawn stranded 1350-h19aluminium wires. Alumoweld is a highly resistant steel rod, covered with a thick coating of pure aluminium, which is cold-drawn to obtain wires of the required diameters. the design and dimensions of acsr/aw conductors are identical to those of ordinary acsr conductors, except the steel core in acsr conductor, which is aluminium-clad steel core in acsr/aw.

Aluminium Conductor-Aluminium Alloy Reinforced (ACAR) combines 1350 and 6201 Aluminium alloy strands to provide a transmission conductor with an excellent balance of electrical and mechanical properties. This conductor consists of one or more layers of 1350-H19 hard drawn Aluminium strands helically wrapped over one or more 6201-T81 Aluminium Alloy wires. The core may consist of one or more 6201 strands depending upon the size of the conductor.The diameters of all wires are the same. Aluminium and Aluminium-Alloy wires can be mixed in the same layer as well. The primary advantage of the ACAR conductor lies in the fact that all strands are interchangeable between EC and 6201, thereby permitting the design of a conductor with an optimum balance between mechanical and electrical characteristics. In effect, ACAR is a composite aluminium-aluminium alloy conductor which is designed for each application to optimize properties. Inverse ACAR conductors are also available with the harder 6201 aluminium alloy wires being on the outer surface of the conductor and the 1350 aluminium making up the heart of the conductor.

Aluminium Alloy Conductor Steel Reinforced Conductors (AACSR) is a concentrically stranded conductor composed of one or more layers of 6201-T81 Aluminium Alloy (Aluminium-Magnesium-Silicon) wire stranded with a high-strength coated steel core. The core may be single wire or stranded depending on the size.The proportions of aluminium alloy and steel can be varied to obtain the relation between current carrying capacity and mechanical strength best suited to each application. Core wire for AACSR is available with Class A, B or C-galvanized; “aluminized” (AZ): or aluminium clad (AW) coating to provide protection from corrosion.Additional corrosion protection is available through the application of grease to the core or infusion of the complete cable with grease. AACSR Conductors have approx. 40% to 60% more strength than comparable standard ACSR with only 8 to 10% decrease in conductivity.

All Aluminium Conductors (AAC) is a concentric-lay-stranded conductor consisting of hard drawn 1350 – H19aluminium wires available in both single layer and multi-layer constructions. AAC conductor is also known as Aluminium Stranded Conductor. It is manufactured from electrolytically refined aluminium, with a minimum metal purity of 99.7% The EC grade Alloy Conductor has a minimum conductivity of 61.2% IACS. Applications: These conductors are used in low, medium and high voltage overhead lines. AAC has seen extensive use in urban areas where spans are usually short but high conductivity us required. The excellent corrosion resistance of aluminium has made AAC a conductor of choice in coastal areas. Because of its relatively poor strength to weight ratio, AAC has limited use in transmission lines and rural distribution where long spans are required. AAC (All Aluminium conductor) is the most economical bare overhead conductor due to its lighter weight and it offers easier handling during installation and use of simpler fittings. The wire is corrosion resistant due to its homogeneous construction.

all aluminium-alloy conductors (aaac) is a concentric-lay-stranded conductor consisting of aluminium-alloy wires available in both single layer and multi-layer constructions. Aaac conductor is made from aluminium-magnesium-silicon alloy of high electrical conductivity containing magnesium (0.6-0.9%) & silicon (0.5-0.9%) to give it better mechanical properties after treatment. this conductor has a minimum conductivity of 52.5% iacs. applications: all aluminium-alloy conductors (aaac) can be used in medium, high and extra-high voltage transmission lines. Aaac offers better sag performance due to the high strength-to-weight ratio provided by the aluminium-alloy. In addition, aaac provides a higher corrosion resistance than acsr conductors. Also, it has higher tensile strength as compared to aac conductor. aaac are of lighter weight and provides higher conductivity as compared to acsr conductor. Also, they have better corrosion resistance than acsr conductor. this has given aaac a wide acceptance in the distribution and transmission lines