YCV Series Hyper Pressure Grinder
Hyper Pressure V Type Grinder is new type high efficiency grinding mill designed by EMCC engineer combining clients requirement and practical situation. Advantage Star rack and V type grinding roller centrifugal force is transformed to grinding force grinding roller parallel transmit around vertical axis to press grinding ring to guarantee the max surface contact of grinding roller and grinding ring capacity is improved by 30%. Classifier is available According to fineness requirement bladed classifier (80-325 mesh) and cage classifier (200-1250 mesh) are available. Spacer protective measures Main machine is under protection easy to be replaced and maintenance costs is reduced Grinding device Grinding roller and grinding ring get wear uniformly and lengthen the using lifetime. Product introduction Production capacity : 0.5-40T/H Notice: this capacity is mean value capacity and the specific production capacity is subject to clients’ actual equipment configuration. Processable Material : Power process for limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum slag ore slag coal dust bentonite barite marble talc refractory material. Range of Application : Glass rubber farm chemical enamel oil paint phosphatic fertilizer and papermaking industry. Hyper Pressure V Type Grinder is new type high efficiency grinding mill designed by EMCC engineer combining clients’ requirement and practical situation. Compared with traditional high pressure trapezium mill and high pressure overhang roll mill in the market, it has many advantages. Hyper Pressure V Type Grinder is widely applied in glass, rubber, farm chemical, enamel, oil paint, phosphatic fertilizer and papermaking industry and it could process material whose Moh’s hardness is less than 9.3, moisture is less than 6%, such as talc, barite, calcite, limestone, manganese ore, iron ore, quartz stone and bentonite. Working principle After reducing driving force of the main motor by the gear reducer when the drive center axis and the quincunx rack fixed on the center axis revolve under the centrifugal force the roller revolves around the center axis at the same time parallel swing around the shaft making the roller compress out side to the ring thus ensure that the roller and ring has maximum surface contact. At the same time the roller self revolves around the roller shaft making the material scooped up by the shovel blade to grind after grinding the powder blew to upper part of the mainframe then separating by the separator too coarse powder drops to the grinding room to re-grind the qualified powder airflows into the cyclone powder collector through the discharging pipe is qualified product. Technical Parameters
...moreWood Chipper
Drum chipper is specialized equipment for high-quality biomass sheet processing, which is applied to all paper mills, particle board plants, fiber plants and wood chip production base, wood chip export base. Advantage Available raw material:Wood logs, branches and twigs with moisture more than 15%. Sperical material blade, with high strength and anti-abrasion. Free of any professional tool sharpener, low maintenance cost. Knife roll is wholistic processing and is undertaken dynamic balance test to improve accuracy and stable operation. It can process larger diameter wood with its special structure. Low power consumption, with is 20-30% lower than similar product in market. Feeding system consists of feeding and squeezing parts: Squeezing part is automatic controlled by hydraulic system; PLC controls the whole feeding system to guarantee the smooth feeding. Forging dead plate, with high strength and long service time. Product introduction Production capacity : 4-70 m3/h Range of Application : Wood logs, branches and twigs with moisture more than 15%. Drum chipper is specialized equipment for high-quality biomass sheet processing, which is applied to all paper mills, particle board plants, fiber plants and wood chip production base, wood chip export base. The slicer can cut logs, small diameter wood and other material into high-quality industrial wood chips with uniform length and thickness and flat cut. It can also cut branches, plates, etc.. Working principle The slicer can cut logs, wood branches, slab, waste veneer, bamboo, cotton stalks and other non-wood fiber stalks into certain specification sheet material, which can be material of particleboard, fiberboard, non-wood-based board and paper. It has advantages such as advanced structure and high quality sliced product, strong materials adaptability and easy operation and maintenance. This machine is composed of base, blade roll, upper and lower feed rollers, conveyor belts, hydraulic system and other components. The welded base that made of high strength steel is support of the whole machine. Two fly knives are fixed onto the blade roll by specially manufactured fly knives and pressure blocks. According to different raw material thicknesses, the upper feeding assembly can up and down within certain range by means of hydraulic system. Qualified flakes falling down through the mesh sieve and large flakes will be re-cut in the machine. Technical Parameters
...moreWaterjet Cutting Machine
QSM-5-15-B-SH is used for the cutting operations in petrochemical industry. The equipment is capable of cutting any 0-100mm–thick materials (except glass carbon, diamond and special hard alloy), and is applied in the cutting operations of dismantlement and maintenance work related to petroleum pipelines and storage tanks. QSM-5-15-B-SH is a new type of portable cutting equipment functioning by front-mix abradant water jet flow; it adopts cold cutting technologies. This waterjet cutting machine has passed spark test, static electricity test and temperature test, and met the anti-explosion requirements. Note: QSM-5-15-B-SH waterjet cutting machine is an integral part of the main machine system and provides high-pressure water jet flows for cutting operations; it needs to assist cutters (for example pipe cutter), cutting gun assembly and high/low-pressure hose to complete cutting operations. Product features: Small, light and portable; Simple and compact structure, easy operation; The anti-explosion motor power (EXd Ⅱ CT4) meets the operation requirements; Low noise, free of environmental pollution; Low working pressure, easy system maintenance.
...moreVibrating Feeder
Vibrating feeder is for feeding block material for crushing and screening machine. It is divided into steel plate structure and grate structure two types; steel plate structure vibrating feeder is applied in stone and sand production line, grate structure vibrating feeder is for coarse screening material to make whole system more economical, it’s an essential machine in the crushing and screening line. Advantage Grate Grate clearance is adjustable according to requirement backplate is removable to simplify maintenance and lengthen service life. Gear High strength and high high precision gear make stable working of machine Motor Famous motor brand clients can choose Siemens brand Oil quantity display Clients can check the position of lubricating oil Product introduction Production capacity : 30-800T/H Notice: this capacity is mean value and the specific production capacity would be subjected to actual equipment configuration of clients. Processable Material : granite marble basalt iron ore cobble shale bluestone coal cobblestone construction waste. Range of Application : It’s applied in crushing and screening line in metallurgy coal ore dressing building materials chemical industry and abrasive industry. Vibrating feeder is for feeding block material for crushing and screening machine. It is divided into steel plate structure and grate structure two types; steel plate structure vibrating feeder is applied in stone and sand production line, grate structure vibrating feeder is for coarse screening material to make whole system more economical, it’s an essential machine in the crushing and screening line. GZD Series Vibrating feeer adopts vibration motor as the source of vibration, which has features of simple structure, high capacity, low maintenance rate. It can be widely used in the fields of metallurgy,construction, stone crushing, etc.. While, ZSW Series Vibrating feeder adopts eccentric block as the source of vibration, gear drove by turns which has low vibrating noise, smooth operation, long usage. It can also pre-screen fine raw materials which makes higher effiency. The design of adjustable fence can prevent the materials from blocking in the gap. Working principle GZD Series Vibrating feeer adopts vibration motor as the source of vibration which has features of simple structure high capacity low maintance. It can be widely used in the fields of metallurgyconstruction stone crushing etc. While ZSW Series Vibrating feeder adopts eccentric block as the source of vibration gear drove by turns which has low vibrating noise smooth operation long usage. It can also pre-screen fine raw materials which makes higher effiency the designing of adjustable fence can prevent the materials from blocking in the gap. Technical Parameters
...moreVertical Shaft Impact Crusher
VSI vertical shaft impact crusher (sand making machine) is our crystallization of diligence and wisdom . Advantage Two crushing ways of “rock on rock” and “rock on iron”. Multiple crushing ways meet the needs of different materials crushing. Dual Pump Design There is only one pump working in normal use. When the value of the pressure and flow rate do not reach the set value or when the first pump fails the second will open automatically to ensure the normal operation of the host. Bearing Bit Thermostat Bearing bit thermostat and pump automatic cycle ensure that the temperature inside the bearing cartridge similar to the oil in the tank to prevent the winter freeze. Hydraulic Arms Hydraulic arm design greatly reduces maintenance costs. Working principle VSI crusher design is based on the principle of mutual crushing and friction in the high-speed movement materials. This type sand making equipment can not only crush stones but also the stones and gravel can be shaped by it. According to feeding method centrifugal impact crusher working form is divided into central feeding and central with cascade feeding; the crush form is divided into “rock on rock” and “rock on iron” according to material compressive strength abradability. So the VSI crusher can be divided into four kinds: “rock on rock” and “rock on iron” with central feeding “rock on rock” and “rock on iron” with central with cascade feeding. Material from the hopper falls into VSI sand crusher and will be divided into two parts. One part passed into high speed rotating wheel to be accelerated and high-speed projectile rapidly impact crushing another part of the material from points around the tray and will be impacted on the vortex branch cavity lining together. Then it will be bounced back to the top of vortex chamberand the movement direction would be changed to start moving down on the diagonal; materials emitters from the impeller form a continuous material curtain. Finally crushed material discharge from the lower discharge port. Product introduction Production capacity : 60-500T / H Note: this is only an average value and the specific value is subject to the clients’ actual equipment configuration in site. Processable Material : Limestone river gravel rocks bluestone cobblestone weathered sand basalt granite quartz diabase etc. Range of Application : Non-metallic minerals building materials artificial sand and a variety of metallurgical slag crushing and shaping VSI vertical shaft impact crusher (sand making machine) is our crystallization of diligence and wisdom . Its integrated design we owe to the technology R&D specialists who personally go to the scene to understand the demand and opinions of equipment operators. By increasing production, reducing wear cost, prolonging maintenance cycle, thus we developed this multi-purpose crusher which has a couple ways of feeding and crushing modes, making it become the preferred device in the fields of stone integer, artificial sand, refractory, ball mill feeding, industrial construction materials processing and so on.
...moreTipping Counterflow Cooler
Counter-flow cooler is newly developed and most advanced pellet cooling equipment. It is mainly used for high temperature pellets cooling after granulation. Advantage The unique rotating well-distributed institution makes the materials more even and the cooling effect more thorough. The pendulum flap discharging institution is controlled by hydraulic system, even and smooth discharging. The discharge speed can be adjustable. It can cool kinds of materials like round, block, piece or pellet status. Low energy consumption and easy to operate. The temperature after cooling will not be over 3 or 5 ℃ of the room temperature. Product introduction Production capacity : 5-30 t/h Counter-flow cooler is newly developed and most advanced pellet cooling equipment. It is mainly used for high temperature pellets cooling after granulation. Working principle The pellets discharged from the pellet mill are of high temperature and moisture. They are fed by a closed air feeder at the top of the cooler. Then the rotating distribution structure disperses the feed evenly in the cooling cabinet. The air blower sucks hot air from the top feed part, while the cold air enters the cooler from the bottom in all directions and pierce into the feed vertically to take away the heat and moisture. Cooling air reverse the pellets and the pellet is cooled from the bottom to top gradually, thus the cooling time is increased, which does good to the production of high quality pellets and to extend the time of pellets storage. Cooling time is controlled by material upper and lower level. When material reaching upper level, the motor is turn on, beginning discharging. But when material lower than lower level, the motor is stopped, stopping discharging. To avoid overflow, the cooler has been provided with an overflow sensor, which stops feeding to the cooler. The pendulum counter-flow cooler is composed of a closed air feeder, air exhaust header, upper and lower feeders, hydraulic controlling system, pendulum flap discharging system and air sucking system, etc.
...moreSymons Cone Crusher
Symons cone crusher is a improved machine of PY series cone crusher. It’s applied in above medium hardness all kinds of ore and rock. Compared with PY series cone crusher, it has reliable structure, high efficiency, easy adjustment, low cost and many other advanrages. Advantage Unique Cavity Design Lamination crushing has a great performance on high hardness material even and good final product shape high capacity. Dry Oil Seal Unique dry oil seal can protect machine from dust reliable seal Replacement cycle and service life of parts are lengthened. Overload Protection Spring system is overload protection to protect machine from metel damage.lengthened. Rolling Mortar Wall More material is allowed to be taken into machine and discharge volume is increased. Working principle When working the motor will drive the eccentric shaft to move through the V-beltbig pulley transmission shaft small bevel gear big bevel gear the cone crusher's eccentric shaft central line will revolve wit the eccentric shaft sleeve. Then the concave will be close then far away from the mantle surface then the material will be circled around the fixed and mobile cone impacted pressed and then curved. After many times of repetition material would be crushed into the desired size then discharged from the lower part. Product introduction Production capacity : 20-600T/H Notice: this capacity is mean valueand specific production capacity would be subjected to actual equipment configuration of clients. Processable Material : granite marble basalt iron ore cobble shale bluestone coal cobblestone construction waste. Range of Application : metallurgy construction white fuel traffic chemical engineering construction material. Symons cone crusher is a improved machine of PY series cone crusher. It’s applied in above medium hardness all kinds of ore and rock. Compared with PY series cone crusher, it has reliable structure, high efficiency, easy adjustment, low cost and many other advanrages. It’s applied in metallurgy, construction, white fuel, traffic, chemical engineering, construction material to process above medium hardness all kinds of ore and rock, it’s the best choice for large scale stone plant and ore crushing.
...moreSuperfine Rotor Classifier
KX superfine rotor classifier is external circulating new type classifier with rotor and its designed and developed by EMCC. based on rotor type classifier and combined plane eddy flow theory this kind of classifier is designed. Advantage High quality of final product New type high efficiency low resistivity cyclone dust collector makes low resistance and high dust collection efficiency. Longer service life New type lining plate is adopted in all consumable parts easy to maintain and effectively extanding the life of the host machine. Shock absorption device Dustproof -shock absorpting fan minimize the vibration of the whole system Anti knot fell good effect Flexible sweeper is set inside the machine to keep machine clean. Product introduction Production capacity : 16-160T/H Note: This is a mean value capacity and the specific is subject to the clients’actual equipment configuration in site. Processable Material : Limestone calcite fly ash Calcium carbide desulfurization kaolin calcium carbonate coal gangue gypsum water granulated slag fine slag powder coal dust bentonite barite marble talc refractory material. Range of Application : With grinding mill and ball mill to screen final product. Being set up in sand making production line. KX superfine rotor classifier is external circulating new type classifier with rotor, and it’s designed and developed by EMCC. Based on rotor type classifier and combined plane eddy flow theory , this kind of classifier is designed. Proved by practical use, powder classifying efficiency is up to 85%, flexible in fineness adjustment, reliable in performance. Working principle 1.Raw material is taken to the inside of classifier from hopper then falls on the combination propeller bulk plate which combines with rotor under the force of rotation of bulk plate. Material will be diffused to all around under the centrifugal force meanwhile material will be raised by the updraft caused by blade rotation and material boiling will be formed on the bulk plate blade. Finer powder will float and suspend and coarse material will falls down along the cylinder wall. Then the first process will be completed. 2.A lower cage-shape rotor 10 is set under the material diatributing tray. The lower cage-shape rotor rotates along with the principle axis. With the rotating movement vortex flow is formed. Then the coarser and heavier material will be scattered again and the finer material will be raised and returned to the circulating air for another classification. And the coarse powder will be excluded from endocone through trickle device. Q
...moreSuperfine Ball Mill
MQX series Superfine Ball Mill is a kind of new type and high-efficient powder and superfine powder process machinery which is used for grinding the medium and low-hard material, the classified powder could be adjusted between 300 and 2500 mesh. Advantage Lining plate and grinding medium Optimize texture of lining plate and grinding medium according to German technology to reduce rate of spoiled products and increase efficient of grinding. Grinding medium and grinding auxiliaries Grinding medium is reasonable loaded by the final product request with high filling rate and high efficiency. Optimize aperture ratio and aperture design of grid plate Optimize aperture ratio and aperture design of grid plate small grinding medium could improve the grinding fineness. Smooth final product discharge overflow grinding is eliminated barrel do not need to be cooled down. The advanced and reasonable design Design meets the Germany superfine padding mineral requirement which its optimized draw ratio could make the best grinding effect instead of over grinding. Product introduction Production capacity : 0.5-15T/H Note: this capacity is mean value capacity and the specific production capacity is subject to clients’ actual equipment configuration. Processable Material : Limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum grain slag ore slag coal dust bentonite barite marble talc refractory material. Range of Application : Medium and low hard non-flammable non-explosive fragile minerals material that Moh’s hardness is below 6 humidity is less than 8%. MQX series Superfine Ball Mill is a kind of new type and high-efficient powder and superfine powder process machinery which is used for grinding the medium and low-hard material, the classified powder could be adjusted between 300 and 2500 mesh, the final product could be finer if classifier is assembled to meet clients’ requirement. MQX series Superfine Ball Mill is mainly for grinding medium and low hard material that Moh’s hardness is below 6, humidity is less than 8%, and non-flammable non-explosive fragile minerals, like calcite, chalk, limestone, kaolin, talc, mica, magnesite, illite, pyrophyllite, vermiculite, sepiolite, attapulgite, rectorite, kieselguhr, barite, gypsum, alunite, graphite, fluorite, phosphate ore, potassium ore, pumice, this is the best choice for nonmetal ore superfine grinding. The wear-out part service life would be decreased if When used Mohs hardness of the material in the 4 to 6. Working principle after washing and drying process raw ore(water content less than 1%) will be coarse crushed below 2mm by jaw crusher and hammer crusher hoisting equipment takes crushed material to raw material stock bin material will be taken to superfine ball mill through frequency conversion belt system under the force of rotary grinding medium will impact and grind the material grinded material will go to fine powder classifier through bucket elevator to be first classified coarse particle will be separated and fine powder will be taken to turbine classification zone by updraft to be secondary classified standard fine powder will be taken by classification collected by cyclone collector and bag collector coarse particle will go back to ball mill to be re-grinded from bottom of classifier.
...moreSingle Stage Hammer Crusher
DPC series single-stage impact hammer crusher is one of the leading products in our company which is widely used to crush limestone stones with medium hardness compressive strength under 200 Mpa and calcium content higher than 40%. Advantage Feed Port Big feed port makes high charging rate. Hydraulic Traction Bar Rear cover could be opened by hydraulic traction bar easy to change impact plate and easy to maintain. Observation Door When machine shut down service condition could be observed. Effecient and Energy-Saving Single stage and high capacity. Working principle DPC series single-stage impact hammer crusher is composed of rotor bearing part discharge dandruff comb strike plate and shell. Hammer of the crusher strikes ore stone ore stone hits impact plate and ore stone impacts each other these are the principle of single stage hammer crusher. Ore stone is fed to feed port by feeder then it will fall into crushing cavity where there are two relative rotating rotors and impacted by hammer to get preliminary crushing. Material will be secondly crushed by rotor and impact plate in the process of falling down then shunted by strike plate to go two mutual symmetry discharge area finally standard material will be discharged by bottom of the machine. Product introduction Production capacity : 70-1000T/H Notice: this capacity is mean value and the specific production capacity is subject to clients’ actual equipment configuration. Processable Material : granite marble basalt iron ore cobble shale bluestone coal cobblestone construction waste Range of Application : Stone crushing in building materials industry highway and railway construction housing and other industries. DPC series single-stage impact hammer crusher is one of the leading products in our company, which is widely used to crush limestone, stones with medium hardness, compressive strength under 200 Mpa and calcium content higher than 40%. It can crush the big size ore to the small size ones which can be directly fed to the grinding mill, thus replace the traditional two-stage crushing, simplify the process, save infrastructure investment and production cost.
...moreSingle Cylinder Hydraulic Cone Crusher
The electromotor leads the eccentric sleeve to rotate by the V-belt drive shaft and drive gear. Working principle The electromotor leads the eccentric sleeve to rotate by the V-belt drive shaft and drive gear. The movable cone does rotary and pendulum movement under the leading role of eccentric sleeve which makes the movable cone and fixed cone close and far away from time to time. The raw material is crushed in the crusher chamber by squeezing and striking continuously. The crushed stone discharges from the bottom. Product introduction Production capacity : 70-800T/H Notice: this capacity is mean value and the specific production capacity is subject to clients' actual equipment configuration. Processable Material : granite marble basalt iron ore cobble shale bluestone coal cobblestone construction material Range of Application : metallurgy construction white fuel transportation chemical engineering construction material The single cylinder hydraulic cone crusher is applicable to mineral fine grinding and ultra fine grinding. This series of crushers are divided into PYB, PYZ, PYD, respectively used in coarse crushing, secondary crushing, and fine crushing. It is easy for crushing the material to the required size range, and meets the production needs of customers.
...moreScrubber
Gas gets into the scrubber tangentially through the bottom air intake, under the action of the fan, quickly filled the air intake segment space, and then flow evenly through uniform flow section up to the first stage feeding absorption section. Advantage Small resistance, low consumption, low noise, high purification efficiency, compact structure, small cover space, good corrosion resistance and aging resistance, light weight. Product introduction Production capacity : 300-1330mm Processable Material : Treatment of all kinds of harmful gases Gas gets into the scrubber tangentially through the bottom air intake, under the action of the fan, quickly filled the air intake segment space, and then flow evenly through uniform flow section up to the first stage feeding absorption section. On the surface of the filler, the pollutants in gas phase react with the liquid phase substance. The reaction resultant (mostly soluble salts) flowing into the lower portion of the reservoir with the absorption liquid. The gas not completely absorbed continues rises into the spray section. The absorption liquid sprays in high-speed through the uniformly distributed nozzle in the ejection segments, generating numerous small droplets continue react with the gas. This treatment can cool the exhaust gas to remove particles and other impurities. The tower uppermost segment is for defogging, and the absorbing liquid droplets carried by gas are cleared here. The treated clean air is blown into the atmosphere through the upper end of the scrubber. Working principle Gas gets into the scrubber tangentially through the bottom air intake, under the action of the fan, quickly filled the air intake segment space, and then flow evenly through uniform flow section up to the first stage feeding absorption section. On the surface of the filler, the pollutants in gas phase react with the liquid phase substance. The reaction resultant (mostly soluble salts) flowing into the lower portion of the reservoir with the absorption liquid. The gas not completely absorbed continues rises into the spray section. The absorption liquid sprays in high-speed through the uniformly distributed nozzle in the ejection segments, generating numerous small droplets continue react with the gas. This treatment can cool the exhaust gas to remove particles and other impurities. The tower uppermost segment is for defogging, and the absorbing liquid droplets carried by gas are cleared here. The treated clean air is blown into the atmosphere through the upper end of the scrubber. Technical Parameters Scrubber The Scrubber has A, B and C three models. A model is wet scrubber. B model is acid and alkaline gases scrubber. C model is organic gases and heat gases scrubber. A Series Scrubber Parameters
...moreSand Washing Machine
XSD efficient bucket sand washing machine’s biggest characteristic is that the transmission part is separated from water and sand, so failure rate is much lower than other sand washer, and the novel sealing structure and reliable transmission could be well used to ensure the cleaning and dehydration effect. Advantage Rational Design of The Impeller Impeller design is reasonable with the characteristics of high cleaning degree reasonable structure large quantity and low consumption. Unique Transmission Gear Entire transmission (including bearings) is isolated from water and raw material to avoid bearing damage due to soaking sand and pollutants. High Quality Screen Using high quality screen made of wear-resistant materials effectively extending the service life of sand washer; and except the screen generally do not need to equip other wearing parts. High Quality Bearing Using the bearing products of brands ZWZ and SKF which are the largest bearing manufacturers in China. Working principle The electric motor runs slowly with the impellor after being decelerated by the belt decelerator and gears wheel. The sand and stone flow into washing launder from feeding launder roll with the impellor and grind each other. The impurity covering the sand is washed away. At the same time adding more water the strong water flow will take away waste and some low-weight wastes from washing launder. Through the above process the washing function is finished. The clean sand and stone is lifted up by vane. When it goes up slowly the water begins to drop through the mesh and fall back in the washing launder. On one hand water is removed from the sand and stone; on the other hand the water can be fully used. Finally the sand and stone go to the out launder from the rotary impellor to finish the washing task. Product introduction Production capacity : 20-150T / H Note: this is only an average value and the specific value is subject to the clients’ actual equipment configuration in site. Processable Material : XSD sand washing plant is suitable for nature sand and artificial sand crushed from limestone river gravel rocks bluestone cobblestone weathered sand basalt granite quartz diabase etc. Range of Application : Construction sites gravel plants concrete hydropower dam site metallurgy building materials and other operations for industries washing. XSD efficient bucket sand washing machine’s biggest characteristic is that the transmission part is separated from water and sand, so failure rate is much lower than other sand washer, and the novel sealing structure and reliable transmission could be well used to ensure the cleaning and dehydration effect. With features of reasonable structure, large capacity, low power consumption, etc., it is a deserved ideal industrial sand washing equipment. As this sand washer is very good for separating and cleaning stone powder and soil in the artificial sand, it is often associated with sand making machine for construction sand crushing and washing. XSD
...moreRoller Crusher
Roller Crusher made by EMCC (Shanghai) is suitable for various kinds of hard middle hard and soft solid materials ( with no more than 200 mpa compressive strength) fine grinding and ultra fine grinding operation widely used in mining Advantage Spring Protection System This protection spring is set at the either head of two movable rollers; the working pressure is designed according to the compressive strength of crushing materials. When the Crusher works this protection spring device has no action on the whole but if the crusher encounters hard metal pieces the protection spring can quickly retreat and it will quickly return to its original position after the hard metal pieces fall. Grinding Roller with smooth surface It adopts high manganese steel 2 Mn13 chromium cast steel structure and then after the machine finishing its roughness can reach above 6.3 applicable to crushing materials with fineness demand for 80 mesh to 3 mm below. Tooth Surface It uses 45 # steel casting structure after machine finish machining and heat treatment. Its surface adopts special alloy wear-resistant steel material overlaying weld with high strength high wear resistance suitable for the fineness requirement for 3 to 30 mm in secondary and fine crushing work. Small investment high profit Feed particle size is large a small particle size the variable multistage crush for the level of fragmentation the full realization of a broken top low cost operation two broken. It can reduce 35% of the cost it is a low energy consumption low investment of equipment. Working principle 1 Four-roller Crusher 4 PG series roller crushers use high extrusion pressure and ground shearing force created by the two sets of individually driven grinding rollers through relatively rotating. When materials enter in V-shaped crushing cavity formed by two grinding rollers they will be crushed by two grinding rollers. Small particles after being crushed will be along the tangent of the rollers. Through the clearance of two grinding rollers the material will be extruded and sheared for the first time (coarse crushing) and then again go into the roller below for second extrusion and tooth grinding(fine crushing) . The ideal particles will finally discharge. 2 Double-Roller Crusher 2 PG series roller crusher is mainly composed of frame transmission device crushing roller adjustment device and spring safety device etc. Through the motor triangle pulley drive gear to rotate the roller two rollers relatively rotate. The Ore enters into the crushing space between two rollers due to the effect of friction and will be squeezed and crushed. Crushed material will discharge through the gap between the two rollers under the action of gravity. The minimum distance between the two rollers is the discharging mouth width. Product introduction Production capacity : 1-120 t/h Processable Material : such as glass quartz sand iron ore cement coal coke steel slag coal gangue pebbles limestone silica concrete chemical raw materials and other solid materials with fairly hardness. Range of Application : it can be used for intermediate crushing and fine crushing in metallurgy mining chemical industry cement construction refractory materials and ceramic industries etc. Roller Crusher made by EMCC (Shanghai) is suitable for various kinds of hard, middle hard and soft solid materials ( with no more than 200 mpa compressive strength) fine grinding and ultra fine grinding operation, widely used in mining, cement, thermal power, metallurgy, building materials, chemical industry, etc.
...moreRod mill
Rod grinding sand making machine is widely applied in metal and nonmetal mining water conservancy industry and construction material to grind all kinds of ore and rock. Advantage Transmission Transmission is constituted by reduction box transmission gear electrical machine and electronic control which drive device can match up with energy consumption of grinding process that lower energy consumption. Rod mill medium Rod shape medium makes final products finer. Closed system Ball mill and classifier constitute a negative pressure closed system that could reduce dust. Rod mill lining plate Wave stepped wedge shape are adopted on the lining plate of rod mill. Product introduction Production capacity : 0.62-200T/H Notice: this capacity is mean value capacity and the specific production capacity is subject to clients’ actual equipment configuration. Processable Material : Limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum grain slag ore slag coal dust bentonite barite marble talc refractory material.Range of Application : metal and nonmetal mining all kinds of rock or ore could grind for construction material industry and water conservancy industry. Rod grinding sand making machine is widely applied in metal and nonmetal mining, water conservancy industry and construction material to grind all kinds of ore and rock. EMCC adopts advanced controllable inlet and outlet technology, grinding media is used according to corresponding grinding material, line contact replacing surface contact makes the discharging granularity uniform and productive, rod grinding machine has dry-type and wet type to choose, clients could select suitable type according to practical situation. Working principle Electrical machine drives barrel to rotate by reduction box and gearwheel gearing-down or low speed synchronous motor downshifts through gearwheel to rotate barrel. Barrel is loaded with steel bar as grinding medium. Under the centrifugal force and friction force grinding medium will be elevated to certain height and be thrown down. Grinded material will be put into barrel continuously from feed port and be grinded by moving medium processed material will be discharged out of machine by the force of overflow and feeding to the next
...moreroadheader
The roadheader equips large span cutting boom and small diameter cutting head which makes it work for a large cross section and have stronger rock breaking capacity. Double layout, increase the installation and maintenance of space, the weight distribution is balanced, stable center of gravity. The automatic cable drum and multi degree of freedom overcast cooperate to pick and lay cables automatically when the roadheader is walking.Instead of manual operation,the automatic cable drum can protect cables ,ensure excavation and supporting synchronous and improve construction efficiency. Spraying system adopts Venturi spray nozzles, which makes the roadheader have high water pressure and good effect,at the same time,dust fan is equipped on the machine,all these provide a good environment for the tunnel construction. The machine uses much intelligent control technologies,such as remote control,leakage detection,failure warning,security protection etc.The use of international famous hydraulic,electrical components and humanized design make it safe and reliable to operate.
...moreRaymond Mill
EMCC Group has 20-year-experience of Raymond roller mill manufacturing and development. Recent year we keep improving Raymond mill technology on performance and quality. Advantage Independent Production System Independent production system can process material from bulk material to powder. High Quality Wear-resisting Material Major parts of Raymond mill adopts quality steel wear-resistant parts adopts high quality wear-resisting material good wear-resisting property of complete machine stable operation. Uniform Fineness Sieving Rate 99%. Even final product size sieving rate could reach 99% incomparable performance Main Machine Transmission Sealed gear case and belt wheel smooth transmission reliable performance. Product introduction Production capacity : 1.2-3T/H Notice: Mean value the specific capacity is subject to clients’ actual equipment configuration. Processable Material : Limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum slag ore slag coal dust bentonite barite marble talc refractory material. Range of Application : mining industry chemical engineering construction material and metallurgy industry over 280 kinds material process. EMCC Group has 20-year-experience of Raymond roller mill manufacturing and development. Recent year we keep improving Raymond mill technology on performance and quality. Final size could be adjusted between 100-325 mesh, Raymond mill can process barite, calcite, potash feldspar, talc, marble, limestone, ceramics, glass and other non flammable materials whose Moh’s hardness is less than 7, moisture is less than 6%, the rollers mill is used in mining industry, chemical engineering, construction material and metallurgy industry over 280 kinds material process. Working principle Raymond mill whole structure is constituted by main machine analytical engine plumbing installation and air blower crusher elevator electromagnetism vibrating feeder and electric motor. After being crushed to requested size material will be taken to storage hopper by elevator then vibrating feeder will convey material evenly and continuously to main machine grinding chamber under the force of centrifugal grinding roller swing outward and press on grinding ring shovel blade scoops material up to gap between roll and ring grinding roller rolls to grind material. After being grinded fine powder will be taken to classifier to be classified coarse material will fall down to be reground standard fine powder will go to finished product cyclone collector and discharged by discharge powder tube. There is moisture in material the heat caused by grinding process makes moisture evaporated all the connectors of pipe are not close-connected outside air will be inhaled cyclic pressure will be increased grinding mill could work under condition of negative pressure state incremental air will be discharged to dust collector through ductwork and it will be discharge into atmosphere after purification.
...morePulse Bag Dust Catcher
Pulse bag dust catcher is high efficiency energy saving machinery designed by our researcher after several years mining crushing and grinding dedusting and ore powder collecting experience, it can adapted strict dust discharging standard domestic and overseas. Advantage Being applied in grinding mill production line In powder making process dust catcher can filter air collect dust and reduce air pollution Automation Control Automation Control device is set to achieve automatic and reasonable control Can be used in conjunction with the sand production line Matching up with sand and stone production line collecting dust and reducing air pollution Matching up with ball mill beneficiation production line Filtering air collecting dust and reducing air pollution in ball mill powder making beneficiation production line. Product introduction Production capacity : matching up with grinding mill:0.6-35T/H matching up with crusher:12-600T/H Note: This is a mean value capacity and the specific is subject to the clients’actual equipment configuration in site. Processable Material : Limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum grain slag ore slag coal dust bentonite barite marble talc refractory material. Range of Application : Grinding mill production line ball mill powder making production line sand and stone production line Purifying air collecting dust reducing air pollution. Pulse bag dust catcher is high efficiency energy saving machinery designed by our researcher after several years mining crushing and grinding dedusting and ore powder collecting experience, it can adapted strict dust discharging standard domestic and overseas. Working principle Dust-laden air through the inlet into the next ash bucket by fan powered then speed dips large weight dust particles fall into the ash bucket fine dust into the cabinet with the airflow and out of the discharge outlet after the purification treatment by the sieve of the filter bag. The dust which separated outer of the surface of the filter bag makes the resistance increases gradually this time the controller send up signal according to the set resistance range electromagnetic pulse valve is open the high-pressure air which in the air bag spray quickly through the Venturi-tube several times in the first wind-induced ambient air into the filter bag so the filter bag instant expansion and shake off the dust fall into the dust hopper by a purge-air role.
...morePowder Surface Coating Machine
Mineral powder surface modifying machine, also called as Powder surface coating machine, is widely used in the fields of non-metal stuffing like pigment, plastic, rubber, adhesive, macromolecule materials, high polymer composite, functional materials and dope industries, is an outcome of the development of new and high technology nowadays. After dealing with Powder Coating machine, it can not only improve the compatibility of both non-organic mineral stuff and organic high polymer, enhance binding force of interfaces and rising the mechanical strength and comprehensive ability, but also increase the stuffing ability of powder, saving product cost and adding special physical and chemical property to the product to some extent. For resolving the above-mentioned problem in production, this high efficiency equipment CLG powder surface modifying machine is recommended by our company as a result of hard research work. Advantage 1, Continuous operation, large capacity, suitable for industrialization production in various scale. 2, High use and less consumption of modifying agent. high covering and active index of power, energy saving. 3, Both modifying and dispersion function, suitable for any fine materials, special active effect for material with small proportion and big cubage weight like white carbon, mica powder and talcum powder. 4, Powder and agent mixing and running in high speed and vortex, high modifying efficiency, with little change of granulate shape. 5, Running at vacuum, air tight, no dust leakage, no pollution, good operation condition, low labor intensity. 6, Operating in heat and cold conditions, no additional heating or cooling system required, easy operation. 7, Independent fluid and non-fluid agent adding system for continuous, stable and even operation. Product introduction Range of Application : Heavy / light calcium carbonate,kaoline, talcum,wollastonite, mica, white carbon black, zinc oxide,alumina, silicon powder, graphite, magnesium-hydroxide bariumcarb,illite claystone and pyrophylite, hexagonite and etc. Mineral powder surface modifying machine, also called as Powder surface coating machine, is widely used in the fields of non-metal stuffing like pigment, plastic, rubber, adhesive, macromolecule materials, high polymer composite, functional materials and dope industries, is an outcome of the development of new and high technology nowadays. After dealing with Powder Coating machine, it can not only improve the compatibility of both non-organic mineral stuff and organic high polymer, enhance binding force of interfaces and rising the mechanical strength and comprehensive ability, but also increase the stuffing ability of powder, saving product cost and adding special physical and chemical property to the product to some extent. For resolving the above-mentioned problem in production, this high efficiency equipment CLG powder surface modifying machine is recommended by our company as a result of hard research work. Working principle The powder surface treatment is completed mainly by means of three modifying rollers. The dry powder and dosed agent are put into modifying rollers simultaneously. With high speed rotation, the materials and agent is running in the form of fluidizing vortex. The modification is completed with the heat generated by high speed shearing, colliding and friction among the rotor, stator and the powder.
...moreCompound Fertilizer Production Line
Compound fertilizer production line is widely applied to produce compound fertilizer, and the capacity between 5000-200000 tons / year. It can granular NPK, NP, AP, DAP, MAP, CAN, SSP and other materials in composite fertilizer particles in a processing line. Advantage Adopts advanced granulator rotating drum granulation ratio is up to 90% high intensity granules The body of the inner cylinder adopts the structure of coating rubber plate high quality raw material prevents sticking on the plate. Wide adaptability of raw materials suitable for compound fertilizer chemicals pharmaceuticals forage High quality stable performance anti-corrosion and wear-resistant material components abras -ion resistant low power consumption long life Easy maintenance service High efficiency and economic profitability and the small amount of feedback material can be granulated again. Capacity adjustable according to customer requirements. Product introduction Production capacity : between 5000-200000 tons / year,It is mainly used for the production of spherical particles with a diameter ranging from 1 mm to 3 mm. Processable Material : It can granular NPK, NP, AP, DAP, MAP, CAN, SSP and other materials in composite fertilizer particles in a processing line. Range of Application : This equipment can be used especially for the manufacture of compound fertilizers with different concentrations and types, such as organic fertilizers, inorganic fertilizers, organic fertilizers and magnetic fertilizer, etc. Compound fertilizer production line is widely applied to produce compound fertilizer, and the capacity between 5000-200000 tons / year. It can granular NPK, NP, AP, DAP, MAP, CAN, SSP and other materials in composite fertilizer particles in a processing line. This equipment can be used especially for the manufacture of compound fertilizers with different concentrations and types, such as organic fertilizers, inorganic fertilizers, organic fertilizers and magnetic fertilizer, etc. It is mainly used for the production of spherical particles with a diameter ranging from 1 mm to 3 mm. Working principle The complete line includes the following machines: automatic batch processing machine -> mixing machine -> crushing machine ->rotating drum granulator -> rotary drying machine -> refrigerating machine rotationally> rotary screen ->rotary coating machine -> Automatic packing or other accessories. Technical Parameters Compound fertilizer production line is widely applied to produce compound fertilizer, and the capacity between 5000-200000 tons / year. It can granular NPK, NP, AP, DAP, MAP, CAN, SSP and other materials in composite fertilizer particles in a processing line. This equipment can be used especially for the manufacture of compound fertilizers with different concentrations and types, such as organic fertilizers, inorganic fertilizers, organic fertilizers and magnetic fertilizer, etc. It is mainly used for the production of spherical particles with a diameter ranging from 1 mm to 3 mm.
...morePFT Reinforced Impact Crusher
Reinforced Impact Crusher is designed with the latest international technology and the world-class manufacturing process. Selection of its main components adopt the most high-end materials. Advantage Impact Plate Adjusting Device Adjusting device is optimized easy to adjust. protective device is adjusted and security of the machine is increased. High Chrome Hammer Plate Keyless connection easy to maintain high abrasion resistance big impact. Unique plate hammer fixation device makes maintain and disassembly easier. Cearing Pedestal Entirety bearing pedestal cast steel structure can match up with rack. radial strength of bearing pedestal is increased. High bearing capacity makes machine firmand low maintenance ratio. Heavy Rotor Design Heavy rotor design is more durable bigger crushing force. Strict quality control high stability longer service life. Working principle This machine uses impact energy to crush the raw material. When the material comes to zone of action of hammer plate material will be pushed to impact device to be crushed under the force of impact then the material will bounce back to zone of action to be re-crushed this process would not stop until the final products become to required size the material will be discharged from bottom of machine. Adjusting the gap between impact rack and rotor rack could change the output size and shape of material. Product introduction Production capacity : 70-400T/H Notice: this capacity is mean value and the specific production capacity would be subjected to actual equipment configuration of clients. Processable Material : granite marble basalt iron ore cobble shale bluestone coal cobblestone construction material. Range of Application : white fuel expressway artificial sand ore crushing industriesetc. Reinforced Impact Crusher is designed with the latest international technology and the world-class manufacturing process. Selection of its main components adopt the most high-end materials. Heavy-duty rotor design and rigorous tests to ensure high quality of the rotor. Rotor is the “heart” of crusher as well the strict part in the operation, and plays a vital role in the device operation. Therefore EMCC develops and produces the heavy duty rotor to obtain higher rotational inertia. High wear-resisting material and the best crushing cavity make the excellent crushing performance.
...morePermanent Magnet Separator
Self lighting type permanent magnet separators is constituted by Nd-fe-b magnetic core, de-iron belt, shell frame, roller and other parts, matching up with many kinds of conveyor Advantage High Efficiency Neodymium Iron Boron High efficiency neodymium iron boron with strong magnetism and it’s hard to be demagnetized. Drum-shaped Structure Rollers in both sides adopts drum shape structure possessing rectifying deviation function. Excellent Leakproofness Good leakproofness makes machine can adapt all kinds of severe environment condition. Diversification of Control Methods The control section could be linked with belt conveyor manual control and centralized control two methods are available. Product introduction Production capacity : tape speed 4.5m/s Note: This is a mean value and the specific is subject to the clients’ actual equipment configuration in site. Processable Material : Material mixed with scrap iron Range of Application : iron removal protecting machinery from damage of scrap iron lengthening service life of machinery. Self lighting type permanent magnet separators is constituted by Nd-fe-b magnetic core, de-iron belt, shell frame, roller and other parts, matching up with many kinds of conveyor, it is applied for removing ferromagnetic substance from non-magnetic materials, permanent magnet separators is set in the de-iron production line. Working principle When the material flows through the separator the ferromagnetic materials are adsorbed to the stainless steel pipe wall and gradually move with the permanent magnet and slide to the tap hole thus realize the material separation. At the tap hole the permanent magnet move away along the cycling direction the ferromagnetic material that loses magnetic attraction discharge from the tap hole under the gravity force therefore achieve the automatic removal of iron materials.
...morePellet Mill
This pellet mill can process agriculture and forestry processing wastes such as sawdust, straw, rice husk and bark into high density pellet fuel. The biomass pellet is ideal alternative fuel of coal and oil, which both saves energy and reduces soot emissions. Advantage 1.Available raw material: woodiness, straw, peanut shell, palm nut, coconut shell, cotton seed, bamboo dust, elephant grass, sugar cane, pulp, olive slag, organic manure and so on. 2.The main drive system uses high-precision gear revolve, it improves the production of 15%-20%. 3.The drive part of the machine uses high quality bearings which are all imported. They all made the machine effective ,steady and environmental. 4.The lubrication system made all bearings work well. 5.The machine adopts a system of conversion speed-adjustable feeding and axial steam spraying, external discharging and overload protection. Product introduction Production capacity : 0.5-4t/h Processable Material : woodiness, straw, peanut shell, palm nut, coconut shell, cotton seed, bamboo dust, elephant grass, sugar cane, pulp, olive slag, organic manure and so on. This pellet mill can process agriculture and forestry processing wastes such as sawdust, straw, rice husk and bark into high density pellet fuel. The biomass pellet is ideal alternative fuel of coal and oil, which both saves energy and reduces soot emissions. What’s more, the biomass pellet is high effective and clean renewable energy. Biomass pellet machine is divided into flat die pellet mill and ring die pellet mill. Working principle Biomass falls into the mill vertically from feed inlet, then evenly and continuously distributed in the mold inner cavity surface (the pressing roller and mold contact surface) and then the powdery material gets through the holes that evenly distributed in the mold under the pressure of pressing wheels. In this process, the material has physical change or appropriate chemical change under high pressure and high temperature (according to material), prompting the powdery materials forming into ever-lengthening solid cylinders which then cut off by the cutting knife, and at last pellets discharged from the discharge hole.
...morePCZ Heavy Hammer Crusher
PCZ series hammer crusher is a new type of stone crusher based on PC series. In accordance with feedback from our clients and mining industry development trend, we took the experimental data from stone crushing test base into account,and PCZ series hammer crusher has been launched by EMCC. Advantage Feed Port Big feed port high crushing cavity adaptable material with high hardness and big size finished product with less stone powder. Hammer Head Adopt high manganese steel high-chromium iron high abrasive resistance. High Efficiency and Energy Conservation After optimization design grid section control of final product size has been changed hammer head abrasion has been reduced and service life of hammer head has been lengthened by 4-6 times. Now it is of higher efficiency and more energy conservation. Low Investment and High Benefit Big input size and small output size. Multiple stage crushing is changed into single stage crushing low cost operation could be achieved and 35% of costs is reduced. PCZ heavy hammer crusher is a machine of low energy consumption and low cost. Working principle Motor drives rotor rotating in the crushing cavity material will be taken into machine by feeding port and material will be impacted sheared and hit by moving hammer. There is sieve plate under the rotor standard size material will be discharged by sieve plate but coarse sand will stay on the sieve plate to be hit and grinded and finally be discharged out of the machine. Product introduction Production capacity : 100-500T/H Processable Material : granite marble basalt iron ore cobble shale bluestone coal cobblestone construction waste Range of Application : It is applied to materials with medium hardness in industrial sector such as dressing plant refractory plant cement plant glass plant for fine processing. PCZ series hammer crusher is a new type of stone crusher based on PC series. In accordance with feedback from our clients and mining industry development trend, we took the experimental data from stone crushing test base into account,and PCZ series hammer crusher has been launched by EMCC. Compared with other hammer crushers, it has many advantages such as lager diameter of hammer pin, heavier hammer head and higher speed of linear velocity. The difficulties such as serious abrasion of hammer and easily broken hammer pin have been overcame. PCZ hammer crusher has big feed size and high crushing ratio, and otherwise, it costs lower in maintenance than traditional types. All these characteristics make it be the first choice in crushing industry. Technical Parameters
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