Vacuum Pressure Impregnation System Dealers

Vacuum impregnation Plant are designed to provide an effective impregnation and a perfect sealant solution all the time. Our systems impregnate with electrical winding of transformers, waters & coils of various other electrical items for increased insulation property and quality of the sealing solution. The vacuum impregnation systems have an impregnation chamber which has a vacuum sealed ms vessel with both top and bottom as dished ends.

• Voltage: 380V AC 415V AC
• Brand Name: SGEI
• Power Consumption: 2HP to 10 HP
• Production Capacity: 1KL TO 10KL
• Motor Speed: 40RPM
• Dimension: 2500
• Made in: India

We are offering automatic bayonet clamping vacuum pressure impregnation plant. Which gives optimum performance and is high on demand in the electronics industry. The vacuum pressure impregnation plant is designed to impregnate the windings like armatures stators, porous castings and it assures the deep penetration of varnishing the plant. specifications : maximum vacuum : 0.01 torrmax pressure application : 6 kg/cm2 applications : helpful in varnish coatings on windingsporus casting impregnation on ferrous and non ferrous jobsx-ray machine tube head oil filling under ultra vacuum. salient features : trouble free operationall the joints are properly sealed with the nitrile / vitonbayonet clamping arrangement for the quick operation rather than manual

• Country of Origin: India
• Type: Vacuum Pressure Impregnation System
• Certification: CE Certified, ISO 9001:2008 Certified
• Application: Vacuum Use
• Weight: 100-500kg, 1000-2000kg, 2000-4000kg, 500-1000kg
• Color: Black, Brown, Grey, Light White
• Voltage: 110V, 220V, 380V, 440V, 580V
• Condition: New, Used
• Automatic Grade: Automatic, Fully Automatic, Manual, Semi Automatic
• Power: 1-3kw, 3-5kw, 5-7kw, 7-9kw, 9-12kw
• Driven Type: Electric, Hydraulic, Penaumatic
• Warranty: 1yr, 2yrs, 5yrs

Manufacturer & Supplier of Vacuum Pressure Impregnation Plant. Our product range also comprises of Vacuum Drying Plant, Transformer Oil Filtration Plant and Vapour Phase Drying Plant.According to the modern practice, careful selection of vacuum pumps suitable for systems is made. Economically low pumping down time and limited leak rates are allowed. Condensers and traps of appropriate sizes are incorporated in subsequent vacuum pipe line.

Vacuum impregnation is the most important process for electrical insulation. CEE DEE VACUUM designs, manufacture and installs vacuum pressure impregnation plants suitable for all types of impregnation varnishes, oils, resins etc. The plants are useful for impregnation of LTHT motors, generators coils, HV motors. The system can be designed for special applications like silver nitrate impregnation, carbon impregnation etc. In this case, the pressure applied is critical and needs special care.

We are instrumental in offering our reputed clients the finest range of Vacuum Pressure Impregnation Plants. Our Vacuum Pressure Impregnation Plants are used in the treatment of various electrical products. We manufacture our Vacuum Pressure Impregnation Plants from the best quality components and other raw materials which guarantee efficient long term usage. The Vacuum Pressure Impregnation Plants that we offer demand low maintenance and are economic too. Used For Wind turbinesPower capacitorInsulation material of cableDry type transformersH.V motors and generatorsH. T coils for automobile industries Suitable For Motor WindingsTransformers Specifications Operating pressure : 0 - 10 kg/sq cm2Chamber Size range : Dia 500 mm to 3000mm.(As per customer requirement) Type of Clamping Manual ClampingBayonet Clamping AccessoriesSafety valvePressure relief valveVacuum breakerSight and light arrangementStirrer Storage Tank Storage tank specially designed to store varnish, oils or liquids as per customer need or varnish manufacturer specified Heating system to maintain temperature ranging from 25 C to 80 CCooling system for to maintain temperature of 0 c to 25 C100 mm rock wool insulation used to avoid heat transferA stirrer with 3 nos aerofoil shaped blades is provided in order to reduce temperature gradient of varnish between side walls and a center of tankStirrer speed - 70 rpmBearing housing and stool provided in order to reduce friction, noise and for ease operation Pressure system For pressure either the line can be taken from existing compressor unit or will be provided us as per customer requirement. Make : CGL , ELGI , Ingersol Rand / Atlas capco. Moistue separatorSafety devicesPressure regulator Control Panel Control panel will be provided as per customer requiredmentManually operated. photosPLC based. photos

• Usage/Application: For bamboo and wood treatment
• Model Name/Number: SEM780
• Brand Name: Shanta Engineering
• Power Consumption: 6-9 hp
• Production Capacity: 2
• Item Code: SEM780

• Power: 10 HP
• Usage: For bamboo chemical treatment
• Max. Length: 18 Ft.

Vacuum Impregnation Plants and Pressure Impregnation Plants is designed for varnish impregnation to be carried out in following steps and will be generally as per the schematic diagram attached. Pre-heating the jobs in either Impregnation Chamber or in Oven if you have a less time available. Evacuation of Impregnation Chamber (after putting the jobs) to make the voids in the jobs clear and drying of jobs for specific time & required temperature vacuum. Induction of impregnant (Varnish) in the Impregnation Chamber from impregnant Tank to submerge the jobs in it. Pressurize the Impregnation Chamber with dry air or nitrogen to fill the voids with Impregnant. Return the varnish to Impregnant Tank. Cure the jobs either in Impregnation Chamber or in Oven for specific time if time available is less.

Motivated by the aim to deliver nothing short of the best, we have grown as a reliable supplier of Vacuum Pressure Impregnation Plant in the market. Obtain the extensive array of products from our well-established inventory located in Maharashtra(India).

• Flow Rate (L per hr.): 1800 L/H -18000 L/H
• Maximum Vacuum (torr): 0.01 torr
• Voltage (V): 380 V
• Frequency (Hz): 60 Hz
• Material: Mild Steel
• Power Source: Electric
• Max pressure: 8 kg/cm2

• Type: PLC operated machines
• Production Capacity: Customised
• Brand Name: AR Engineering
• Diameter: 100mm to 2500mm
• Height: 100mm to 3000mm
• Grade:  Fully automatic
• Features: Superior strength, Sturdy construction, Dimensional accuracy

Impregnation is process of applying a coating or layers of chemically stable liquids to porous surfaces (like casting) or objects with inherent voids (like motor coils) to prevent accumulation of undesired elements like dust, dirt, chemicals or water. Impregnation of objects improves its physical properties and also tends to improve overall parameters of the equipmentcomponent wherein use. For Ex. a varnish impregnated coil improves the overall insulation resistance of the motor and hence the life of the motor is improved.

• as applicable: as applicale

Vacuum pressure impregnation is a special process designed to impregnate the motor coils or some castings that are used in critical applications. Vacuum pressure Impregnation often called the VPI process impregnates the coils or metal castings under vacuum. Impregnation under vacuum prevents advent of external moisture that may be accumulated in the voids of the coil or may be absorbed in insulation. Vacuum impregnated coils are free of moisture that result good electrical properties. In case of metal impregnation, vacuum impregnation results good adhesion of the chemical with the surface. Metal impregnation process that involves impregnation of castings is often accompanied by additional processes like cleaning of castings jobs, chemical treatment for better adhesion etc. Often epoxy is used for porosity sealing of the castings. In a vacuum pressure impregnation plant, there are two tanks, one is the impregnation chamber and the other is the storage tank used to store the varnish/resin. In resin impregnation system, often storage tanks require cold storage of level up to 10 Deg C to 15 Deg C. Alternately a epoxy impregnation system demands hot storage, since the curing of epoxy occurs at room temperature. Distinct manufacturers for epoxy like Alantas (formerly Dr Beck), Huntsman (formerly CIBA), Von Roll, Vantico Ltd. suggest methods for vacuum pressure impregnation with indication of different processes like vacuum, soaking, maintaining pressure, amount of pressure etc for better results.In a typical vacuum pressure impregnation system for motors, preheated coils are kept in the impregnation tank and vacuum is drawn.

• Type: Vacuum Pressure Impregnation Plants
• Application: Sealing Meterials
• Weight: 1000-2000kg
• Color: Black
• Voltage: 110V
• Condition: New

Vacuum Pressure Impregnation (VPI) is a process that uses vacuum and pressure to seal porous materials with varnish or resin. The process is used primarily for high-voltage motors and generators to fill gaps in materials to create a void free insulation in various devices. ​   The Vacuum Pressure Impregnation Process AR Engineering specializes in vacuum pressure impregnation, which is more effective than traditional dip-and-bake methods and is better suited to high voltage motors and generators. Our basic vacuum pressure impregnation motor repair process comprises several steps.   PreheatingWe place the equipment in an oven that heats the equipment and allows moisture to evaporate. This helps the resin better penetrate the material.   Vacuum DryingWe remove the equipment from the oven and place it into a vacuum chamber, which removes air and any remaining moisture.   FillingWe fill the chamber with resin, coating the part and filling in all the gaps and pores in the piece of equipment.   Wet VacuumingWe reduce the vacuum levels and hold it for a set period of time.   Pressure/SoakingWe increase pressure within the chamber using dry air, nitrogen, or other gases. This allows for even deeper penetration of the resin.   DrainingWe then vent the pressure, drain the chamber of excess resin, and remove the part.   CuringFinally, the equipment is placed into an oven to cure the resin.   Vacuum Pressure Impregnation Plant Vacuum Pressure Impregnation (VPI) is a process that uses vacuum and pressure to seal porous materials with varnish or resin. The process is used primarily for high-voltage motors and generators to fill gaps in materials to create a void free insulation in various devices. ​ The Vacuum Pressure Impregnation Process AR Engineering specializes in vacuum pressure impregnation, which is more effective than traditional dip-and-bake methods and is better suited to high voltage motors and generators. Our basic vacuum pressure impregnation motor repair process comprises several steps.   Preheating We place the equipment in an oven that heats the equipment and allows moisture to evaporate. This helps the resin better penetrate the material.   Vacuum Drying We remove the equipment from the oven and place it into a vacuum chamber, which removes air and any remaining moisture.   Filling We fill the chamber with resin, coating the part and filling in all the gaps and pores in the piece of equipment.   Wet Vacuuming We reduce the vacuum levels and hold it for a set period of time.   Pressure/Soaking We increase pressure within the chamber using dry air, nitrogen, or other gases. This allows for even deeper penetration of the resin.   Draining We then vent the pressure, drain the chamber of excess resin, and remove the part.   Curing Finally, the equipment is placed into an oven to cure the resin.   Impregnation Types: Varnish Impregnation Oil Impregnation Casting Impregnation   The Benefits of VPI In traditional impregnation, varnishes can lose up to 50% of their volume in the curing process. The reduced volume leads to air pockets and gaps, making it more susceptible to damage and wear. The vacuum used in a VPI creates a more solid structure that can withstand:​ Leaks Cracks Corrosion Moisture   VPI also accommodates longer insulation life and greater heat dissipation. Vacuum pressure impregnation is a more cost-effective solution as it extends the lifetime of products while saving energy.​

Vacuum Pressure Impregnation Plants, Vacuum Furnace

Vacuum Pressure Impregnation Plants, Vacuum Drying Ovens