Ammonia Cracking Unit Dealers

• Material: MS
• Voltage: 230V
• Power Source: Electric
• Automation Grade: Automatic
• Gas Type: Ammonia
• Capacity: 500 Nm3/hour
• Frequency: 50 Hz
• Pressure: 10bar

• Brand Name: Gaztron
• Automatic Grade: Automatic
• Voltage: 440
• Automation Grade: Automatic
• Design: Standard
• Capacity: 100 nm3/hr

We are a prominent organization that manufactures and supplies a vast assortment of Ammonia Cracking unit Gas System. NH3 gas generator produces mixture of hydrogen and nitrogenwhich is commonly used in heat treatment furnaces. Manufactured using excellent quality material and components, these rectangular furnace crackers contains retort. From these crackers, raw ammonia is first reduced to 0.5kg/cm2 through pressure regulators. Ammonia gets cracked when it comes in contact with Ni- catalyst in retort above 850 °C. The purifiers purify cracked ammonia coming out from the ammonia cracker; it removes the uncracked ammonia and the moisture up to the desired level. The offered cracker is available in a variety of sizes and performance oriented designs.We use United make Nickel Catalyst for Ammonia Gas Generator systems.Industrial Uses : Reducing furnace atmosphere Heat Treatment  Furnaces Reducing furnace atmosphere Sintered products annealing Stainless Steel Bright Annealing Salient Features : Require less maintenance Highly consistent and reliable Available as electrically heated/oil or gas fired Easy installation.

We are a prime Manufacturer, Exporter ands Supplier of Ammonia Cracker Plant. Our Ammonia Cracker Plants are engineered with precision to meet the requirements of various industries. These plants require low maintenance cost and availed in with different specifications. Known For Sturdy construction Durability High quality Low to maintain

• Dew point (-) 40°C.: Available as electrically heated/oil or gas fired
• Available in capacities: Dew point (-) 80°C

AVS has been Manufacturing and Supplying very reliable and efficient Ammonia Cracking Unit for over three decades. Our experience and knowledge of ammonia cracking is the best in the industry and we are looking up to as the industry leaders for these types of Hydrogen Generators. Technical Specifications: Capacity: 1Nm3hr to 500Nm3hr Purity : 100 PPM TO 1-PPM un-Cracked Ammonia Pressure: Up to 6 Bar without Booster compressor Dew Point: up to (-) 80°C Technical Specifications: Applications: • For providing atmosphere In Hydrogen Bell annealing furnace in cold rolling Industries • Stainless steel wire annealing • Hydrogenation of castor oil non edible oil ' • Metal Powder annealing • Brazing application • Continuous galvanizing lines • Bimetal products annealing • Sintered products annealing • For providing reduction in bulk drug

• Automatic Grade: Automatic
• Voltage: 440 V
• Design: Standard
• Capacity: 100 nm3/hr
• Dew Point: -70 Deg cent
• Brand: Gaztron

We are the manufacturers, Exporter and suppliers of Ammonia Cracker Unit. We have in house facility and expertise for manufacturing of various Pressure Vessels, Reactors, Absorbers, Columns, Heat Exchangers, Tanks etc.   Product Specifications Hydrogen : 75% Nitrogen : 25% Dew Point : (-) 80°C Pressure : 0.1 to 7.0 Kg/cm²g Plant Capacity : 1 - 500 NM³/hr   Applications Heat Treatment Industry Gas Purification systems Chemical Process Industry SS Wire Industry T.V. Picture Tube manufacturing Industry Brazing Ammonia is dissociated to form H2 and N2 in presence of Nickel Catalyst at a temperature of around 900ºC. The Cracked Gas produced is further purified through Purification Unit. Main application of Cracked Gas is in heat treatment i.e. sintering, brazing, bright annealing of S.S. Wire Production, Blade Production, S.S. Strip and Components Annealing.

Principle Of Operations Ammonia cracker gas generator produces mixture of hydrogen and nitrogen which is commonly used in heat treatment furnaces. ammonia gas from cylinders is passed over a bed of nickel catalyst at 850 degree Celsius temperatures and cracking takes place into its basic constituents i.e. 75% H2 & 25% N2. Ammonia cracking reaction is endothermic and hence it requires heat from outside source. The source is electrically heated type furnace (rectangular shape) and a Retort made of heat resistant provided inside to hold the catalyst. Process Of Operation Ammonia gas is supplied from the battery of cylinders at the battery limit of the unit. The liquid ammonia cylinders are kept vertically in a water trench and vapor ammonia gas from the top of the cylinders is supplied to the unit. The vapor ammonia pressure is reduced to the required 0.5 kg/cm2 g by pressure regulator. It is then passed through the heat interchange where ammonia vapor gets pre-heated up and then enters the catalyst tube (i.e. Retort) from top. In retort, it comes in contact with catalyst and gets cracked at high temperature. The ammonia cracking reaction is endothermic and takes place at approximately at 850 degree celsius temperatures. The heat of reaction is supplied by providing electrical heating elements in the heating chamber. The furnace has temperature controller for automatic temperature control, which controls the reaction temperature. The cracked ammonia gas coming out from the bottom of the retort at around 850 degree celsius is then passed through the heat inter-changer to pre-heat the un-cracked ammonia feed. Here the cracked gases gets cooled to around 400 degree celsius. For further cooling these gases now passes through a water cooler to bring them to around 40 degree celsius. In the cracked ammonia outlet line a rota meter is provided to indicate continuous flow. This ammonia cracker can be operated at any capacity from 10 to 100 % rating simply by throttling ammonia feed line valve. Whenever ammonia is not in use, nothing need to be done except closing the feed valve. The temperature of the ammonia cracking furnace is automatically controlled by the temperature controllers. The ammonia cracking plant can be kept in hot condition for days and days. Whenever you wish to restart cracking process, it can be done instantaneously. Whenever plant is to be shut-down for long time, the ammonia cracking furnace can also be shut-down. It takes around 8-hours for Ammonia Cracking Furnace for heat up to reach operating temperature of 850 degree celsius. Capacities Offered -- 3 Nm3/hr to 300 Nm3/hr. Salient Features • Fully automatic, skid mounted units. • Rectangular furnace has hinged type door for easy inspection and maintenance. • Power consumption is low as 0.5 KW per NM3 of gas generated. • Skin temperature as low as 35 degree celsius above ambient. • High turn down ratio. • Very safe and proven design, No operator is required.  

• Automatic Grade: Automatic
• Design: Customized
• Capacity: 2 Nm3/hr to 500 Nm3/hr
• Minimum Order Quantity: 1 Number
• Product: Cracked Ammonia
• Plant Capacity: 1 - 500 NM³/hr

Our ammonia cracker produces mixture of hydrogen and nitrogen, which is mostly used for heat treatment furnace. Ammonia cracking takes place in presence of nickel catalyst at 8500 c temperature and cracks ammonia to n2 + h2 mixture containing 75% hydrogen and remaining 25% nitrogen. The cracked ammonia gas contains around 80 ppm un-cracked ammonia impurities and its dew point is only (-) 300 c.

• Automatic Grade: Automatic
• Design: Standard
• Pressure: 3.5 to 25 Bar

MGS Ammonia Cracking Units or Ammonia Crackers are fully automatic, easily operational and are virtually maintenance free . In addition they have a compact body and can be installed very close to PSA Nitrogen generation equipment. The cost of Hydrogen generation by this method comes to around Rs.4.00 per Cubic Meter only.

Our Ammonia Cracker produces mixture of Hydrogen and Nitrogen, which is mostly used for Heat Treatment furnace. Ammonia cracking takes place in presence of Nickel catalyst at 8500 C temperature and cracks Ammonia to N2 + H2 mixture containing 75% Hydrogen and remaining 25% Nitrogen. The Cracked Ammonia gas contains around 80 PPM un-cracked Ammonia impurities and its dew point is only (-) 300 C.

Our Ammonia Cracker produces mixture of Hydrogen and Nitrogen, which is mostly used for Heat Treatment furnace. Ammonia cracking takes place in presence of Nickel catalyst at 8500 C temperature and cracks Ammonia to N2 + H2 mixture containing 75% Hydrogen and remaining 25% Nitrogen. The Cracked Ammonia gas contains around 80 PPM un-cracked Ammonia impurities and its dew point is only (-) 300 C.

Cracking of Ammonia by heating (Electrically or Fuel Fired) upto 850° C to 900°C temperature in presence of Nickel Catalyst. This unit produce a mixture of 75% H2 and 25% N2. One Kg. Ammonia produces 2.63 NM³/HR Cracked Ammonia mixture.Capacity:This fully automatic unit in capacities available from 1 to 200NM³/HR with Dew Point From (-) 30°C to (-) 80°C.Applications:This Gas is commonly used as hydrogen in Brazing / Sintering / Annealing furnace.

• Country of Origin: Made in India
• Brand Name: K.D. Air And Gas Products
• Material: M.S. with Cremic . blanket
• Automation Grade: Automatic
• Production Capacity: 5 to 150 nm3/hr
• Design: Customized

• Flow Rate: 1-1000 Nm³ / hr
• Pressure: 0.5 BAR

In the ammonia cracker unit anhydrous ammonia is cracked at 8000c to 8500c to produce cracked ammonia. The cracked ammonia contains 75% of hydrogen and 25% of nitrogen. Our special design of heater and retort reduces the power consumption to about half in comparison to the normal ammonia cracker. This certainly reduces the the cost of the product of our clients thereby providing an edge to them over their competitor.