Automatic Linear Vial Washing Machine Dealers

Bhagwati’s High Speed Linear Vial Washing Machine is most ideal for Round Vial and finds wide application in PHARMACEUTICALS INDUSTRIES. The automatic loading arrangement facilities loading of vials on to SS wire mesh conveyor through feed conveyor or vials are pushed manually from feed table. This saves manpower as vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading vial continues on to turn table (Optional).   Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of vial. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the vial and the vial comes out with water totally drained with minimum droplets of water

Automatic Linear Vial Washing Machine is suitable for all kinds of bottles, vials, jars etc. It consists of following units. Brushing unit: Available in 2 or 4 heads. Have SS covered body and robust construction. Rotating Chucks are provided to hold the brushes of suitable size for brushing the bottles. Rinsing unit: each unit is made out of SS304, consists of 12 SS rinsers . valve is provided for controlling flow of water. Leak proof construction. Whole unit is constructed over a drainage tray to avoid spillage of water out of tank. Rubber corks are provided over rinsing tray to avoid chipping of bottles. SS tank with sink: Brushing and rinsing units are fitted on the SS tank. Waste water is stored or can be drained out by using sink. The whole structure is made out of 16 gauge SS.

• Driven Type: Mechanical
• Condition: New
• Automatic Grade: Automatic
• Power: 9-12kw, 6-9kw, 3-6kw, 12-15kw, 1-3kw
• Certification: ISO 9001:2008
• Feature: Rust Proof, Low Maintainance, Long Life, High Performance, Good Capacity, Easy To Operate
• Weight: 500-1000kg, 1500-2000kg, 1000-1500kg
• Warranty: 1year
• Vial Size: 2 ml to 30 ml Round Glass Vials
• Output Speed: 60 to 200 Vials/Minute
• Working Height: 875 ± 50MM Adjustable
• Air Consumption: 5 CFM
• Power Supply: 3 Phase + Neutral + Earthing / 415 V AC / 50Hz
• Wash Cycle: 7 Wash

• Suitable for :: 5 ml to 30 ml Vials
• Air Consumption :: 12 to 15 CFM
• Water Consumption :: 450 to 650 Litre per hour
• Washing Zone:: Five zone can be set as per required sequence
• Water Tank :: 2 nos. Each with 50 Ltrs. Capacity
• Vial Diameter :: 20 mm to 32 mm*
• Electric Supply :: 220 VAC Single Phase Power Supply (50/60 Hz)
• Power :: 4.0 H.P.
• Speed :: Max. 90 to 120 Vials per minute depending on Vial Size
• Conveyor Height :: 815 to 940 mm
• Overall Dimensions :: 2800 mm (L) x 1675 mm (W) x 1675 mm (H)

We are manufacturer and exporters of Automatic Linear Vial Washing Machine for Washing / Rinsing.Following are the features of Automatic Linear Vial Washing Machine:Machine having total 7 washes including 4 water & 3 Air wash having infeed, inverter & outfeed mechanism.Single or two now operation is possible.Useful for 2 ml to 30 ml or Diameter of 14 mm to 38 mm with easily mounted pumping station.Output speed of 60/120 Vials/Minute with single & two track machine.

• Power Requirement: 440 Volts, 3 Phase (4 wire System) 50 Hz.
• Tank Capacity: 80 Ltrs. S.S. 316
• Wash Cycle: 3 Inner + 1 Outer + 1 Air
• Cycle Timing: 3.5 Second for each wash + 1.5 second for traveling.
• Dimensions: 2290 MM (L) X 1175 MM (W) X 1575 MM (H)
• Net Weight: 800 KGS. (Approx.)
• Gross Weight: 1250 KGS. (Approx.)

Application: Our Machine suitable for Pharmaceuticals, Dairy, Distilleries & Breweries, Cosmetics & Food & Ancillaries Industries etc. Description: ‘Bhagwati High Speed Linear Vial Washing Machine is used for washing of Vials and finds wide application in Pharmaceuticals Industries. The automatic loading arrangement facilities loading of Vials on to SS wire mesh conveyor through feed conveyor or Vials are pushed manually from feed table. This saves manpower as Vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading Vial continues on to turn table (Optional). Operation: Vials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Vials passes through the washing cycles selected. The duly washed Vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.Salient Features: Special Pocket system ensures easy and trouble free washing of Vials from outer and inner side. Indexing motion makes easier for syringes to move inside Vial, when it is in stationery motion. No Change parts are required from 2 ml to 100 ml Vial. (Change parts are required 2 ml & 50,100 ml Vials) Washing cycles can be adjusted as per customer requirement. User friendly machine, even semi skilled operator can operate the machine very easily. A Special clutch device is incorporated for Stoppage of Machine in the event; Vial is over turned or over diameter. Low RPM but High out/put. Imported Gear Motor for +Main drive and conveyor. A.C. Frequency drives for Main drive and conveyor. Pumps with tank (60 litres each) 3 nos. In feed conveyor belt system. Suitable for 2 ml to 100 ml (. (Change parts are required 2 ml & 50,100 ml Vials) S.S. cGMP Model. S.S. 304 Frame Structure. Suitable for 2ml to 100ml at Output Speed of 40 to 120 Vials/Min. Imported Gear Box for Main Drive & Conveyor Drive. All contact parts will be of S.S. 316 material In feed Wire Woven Belt for feeding of Vials. HDPE material Vial pockets. Grand force Pump having S.S. 316 contact surface – 3 Nos. 10 Nos. Different Washing Stations and can change as per customer requirement. Outer wash of Air & Water both. Loading & Unloading of Vials will be through mechanical Cams. S.S. Filter Housing for Water & Air and machine consist of 3 Nos. Water Filter & 1 No. Air Filter Water Filter & Air Filter will be supplied with Nylon Cartage. Recalculated Water Filter will be of 10 Micron. D.M. & W.F.I. Water Filter will be of 5 Micron. Air Filter will be of 0.22 Micron. Total 40 Rows & each Row is having 12 Pockets. Total No. of Pockets is: 480 Nos.

our company offers high quality automatic linear vial washing machines in india. These machines are sturdy and durable giving flawless performance for year�s tom come. The vials of these machines are vertically discharged with the neck opening upwards and then automatically reordered in to a tray or progressed directly to a drying and sterilizing tunnel. Quick change over with minimum maintenance, these are easy to clean with on-line inspection with the machine. High pressure spray nozzles enter in to the vials during washing time technical specification total cgmp model s.s. Frame structure special pocket system ensures easy and trouble free washing of vials from outer and inner side indexing motion makes easier for syringes to move inside vial, when it is in stationery motion no change parts are required from 5ml to 30ml vial washing cycles can be adjusted as per customer requirement user friendly machine, even semi skilled operator can operate the machine vary easily a special clutch device is incorporated for stoppage of machine in the event; vial is over turned or over diameter low rpm but high output imported pumps are provided in the machine, which gives a good pressure to wash vials properly machine will be able to handle vial size from 2ml to 100m l (with the help of change parts) machine speed can be adjustable with the help of a.c. Frequency drive two models available for high production speed up to 120 vials/min. & 240 vials/min properties long lasting rust resistant strong sturdy design abrasion resistant flawless performance

• Color: silver
• Usage: new
• Name: Automatic Linear Vial Washing Machine

Automatic Linear Vial Washing Machine – JDM Pharmatech is a renowned name in the world of manufacturing Avant-Garde medical products Pharmaceutical Packaging Machines. Our automatic linear vial washing machine has been engineered to perform with efficacy and ensure thorough cleaning of the surfaces of the vial. This is a completely automatic machine that ensures cleansing of the surfaces of the vial without manual intervention

• 1st wash: Recycled Water
• 2nd wash: Compressed Air
• 3rd wash: DM water
• 4th wash: DM water
• 5th wash: Compressed Air
• 6th wash: Distilled Water (WFI)
• 7th wash: Compressed Air
• 8th wash (Optional): Silicon (Optional)

description     automatic linear vial washing machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customer’s requirements. This linear vial washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from aisi ss 316l and non-contact parts from aisi ss 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet gmp requirements. Automatic linear vial washing machine is ideal and economic choice for online sterile vial filling line.     salient features       a complete cgmp model     all contact parts made from s.s. 316l     entire frame covers & non contact parts made out from ss 304     easy cleanable & inter changing facility     machine provides 4 water washers & 3 air washers     complete flexibility with user for washing cycle     feeding online vial transferring chain through turn table     "no vial - no washing” system     “no washing - no water supply” system     nozzles enter into the container during washing cycle to meet cgmp requirement     low water consumption     quick change over with minimum use of tools     microprocessor based variable ac frequency drive for speed control     vial counter for counting the final production output   process operation     containers feed from the de-cartooning station are received on an infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.          

Containers feed from the decartoning station (optional) are received on a unscrambler through Visual Inspection Unit (optional). An infeed worm inverts container as neck down position and feeds them through specially design indexing device. The devicecarry the container forward and stops.Suitable for washing of Vials (2ml to 30ml) (dia. 14mm to 35mm),Needles enter in to the container during washing cycle to meet cGMP requirement.

• Power consumption: 3 to 5 HP as per model
• Air consumption: 10-30 CFM depend upon the Machine Model & Vial sizes
• Electrical connection: 440 V, 3 Phase, 50 Hz

Machine manufactured as per cGMP standards. Machine fitted with one set of change parts suitable for 5ml to 30ml vials. Various models available from 60 VPM to 400 VPM. (Please have a look at technical specification column) Machine is suitable for 2ml to 100ml Vial Sizes with the help of minimal change parts. Water recycling arrangement is possible as per requirement. Basic Frame of the Machine totally fabricated from SS-304 materials. All parts coming in contact with washing zone are made from SS 316L materials Machine equipped with safety devices to ensure smooth and silent operation with HIGH rated output. Machine totally rigid and withstands continuous operation for long working hours without any trouble. Washing chamber having various spray zones. Spray duration is electrically controlled by magnetic valve. HIGH pressure spray nozzles entire into the vials during washing time to insure perfect wash of vials. The machine will be provided with SS-316L pumps and SS-316L tanks All contactor and relay from Telemechanic. Main Drive: Gear Motor Make-MGM Varvel Conveyor Drive: Gear Motor Make-MGM Varvel Solenoid Valve from ROTEX Make. Conveyor Belt made from SS 304 Material. Wirewooven Type. All pipe fittings made from SS 316L Materials. The emergency stop button is provided with both ends (In feed & Out feed Side).

• Vial Dia.: 16mm to 38mm
• Power Requirements: 1 H.P. For Main Machine 0.5 H.P. For Un-scrambler (0.5 H.P. X 3 No) = 1.5 H.P. for Pumping station
• Vial sizes: 2ml to 30ml

Harsiddh engineering Co. is a recognized brand in the supply vial washing machines. The two popular automatic linear vial washing machines are the HLVW-150 and the HLVW-80 model. The HLVW- 150 has a throughput of 60-150 vials per minute while the HLVW-80 model has capacity of 40 to 80 vials per minute depending on vial size that ranges from 2ml to 20ml. Our vial washing machine has CE certification.The loading, cleaning and exit mechanisms are automatic and this increases the cleaning throughput and ensures minimum handling and contamination. The machines have a specially designed in-feed worm wheel that inverts vials and holds them on an indexing device ready for the first wash. The washing cycle is achieved through water and air nozzles that are directed on the inverted vials for maximum cleaning. The specially designed pumps supply water to nozzles at high pressure to effect the cleaning.

• Conveyor Height: 800 ± 50mm
• Power Supply: 5 to 7 HP, 3 Phase, 50Hz

Input Specification:- Std. 30m1 to 200m1 Bottles without any major change parts. Can accommodate different size of Bottles with the help of minimal change Parts. Special machines are available for other Size & Type of containers on request.

• Suitable for :: 5 ml to 30 ml Vials
• Air Consumption :: 12 to 15 CFM
• Water Consumption :: 450 to 650 Litre per hour
• Washing Zone:: Five zone can be set as per required sequence
• Water Tank :: 2 nos. Each with 50 Ltrs. Capacity
• Vial Diameter :: 20 mm to 32 mm*
• Electric Supply :: 220 VAC Single Phase Power Supply (50/60 Hz)
• Power :: 4.0 H.P.
• Speed :: Max. 90 to 120 Vials per minute depending on Vial Size
• Conveyor Height :: 815 to 940 mm
• Overall Dimensions :: 2800 mm (L) x 1675 mm (W) x 1675 mm (H)

Automatic Linear Vial Washing Machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customer’s requirements. This Linear Vial Washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from AISI SS 316L and non-contact parts from AISI SS 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet GMP requirements. Automatic Linear Vial Washing Machine is ideal and economic choice for online Sterile Vial Filling Line.   Salient Features A complete cGMP model All contact parts made from S.S. 316L Entire frame covers & non contact parts made out from SS 304 Easy cleanable & Inter changing facility Machine provides 4 water washers & 3 air washers Complete Flexibility with user for washing cycle Feeding online vial transferring chain through turn table No Vial - No Washing” system No washing - No water supply” system Nozzles enter into the container during washing cycle to meet cGMP requirement Low water consumption Quick change over with minimum use of tools Microprocessor based variable AC frequency drive for speed control Vial counter for counting the final production output   Process Operation   Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.   Washing Cycle 1st washRecycled Water 2nd washCompressed Air 3rd washDM water 4th washDM water 5th washCompressed Air 6th washDistilled Water (WFI) 7th washCompressed Air   8th wash (Optional)Silicon (Optional  

• Dimensions (L x H x W): 3265mm (L) x 1835 mm (W) x 850mm (H) Approx.
• Vial Size: 2 ml to 30 ml Round Glass Vials

The Automatic Linear Vial Washing System consists of main structure, covered with SS cabinet safety acrylic doors (OPTIONAL), in-feed turntable, washingnozzles, out-feed conveyor, pumps with tank, filter housing & cartridge, pneumatic components, motors & gear box, and electrical panel,AC Drive, PLC & HMI (OPTIONAL).

We are offering automatic linear vial washing machine.

• Net Weight: 1200 kgs
• Gross Weight: 1700 kgs.

The External Vial Washing Machine is designed to wash the outer surface of round shaped Vials [5ml to 100ml Vials]. This machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed.