Portable Clean Room Fabrication & Installation Service
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Cleanroom Construction and Installation Services
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Saakvee Technologies is a leader in the design, construction and installation of cleanrooms, high containment laboratories and controlled environments. We design and build high quality cleanrooms in the other parts of the world. With over a decade of experience in cleanroom design and construction, we have a comprehensive knowledge of all industry standards including ACDP, ISO 14644 and CL3 & 4. Cleanroom Construction Process The cleanroom construction includes the management, delivery, installation and implementation of the project. Your cleanroom project is overseen by a senior project manager who ensures the safe and efficient installation to HS and CDM regulations. There are some projects you can DIY but a cleanroom construction and installation is not one of them. It is an engineering field that requires the expertise of a qualified cleanroom construction manager and designer, such as the skilled employees from Saakvee Technologies. Usually cleanrooms are deigned to house HEPA filters to assist in the supply of clean air and gain better contamination control. The clean air is often managed through air conditioning to control the comfort levels for the operators and stabilise the environment for your product. Cleanroom’s are a vital part of semiconductor manufacturing, microelectronics, medicinal, pharmaceutical and laboratories industry. To assure and maintain quality, there are standards that guide the construction process of a cleanroom. The cleanroom area will be designed according to specification and this will be determined through consultation with our customers. Every step of the process will be thoroughly managed through design and consultation to installation and cleanroom validation. Saakvee Technologies can even supply your cleanroom furniture. The Cleanroom Designer The cleanroom designer designs and constructs a cleanroom without exceeding the budget for the cleanroom project. Before construction, our cleanroom designer will consider the following The locations where cleanliness levels will be required and at what level. The best floor plan for the cleanroom construction. Will it require multiple rooms? What level of cleanliness will be required in the gowning or anteroom? The location of critical work areas. Will the location of airflow pattern, ULPA or HEPA filters in the room have an effect on critical work areas? Environmental conditions such as humidity and temperature in the clean space. Will the requirement change in the future? Heat loads based on the equipment load and number of people in the space. Materials to be used in constructing walls, floor and ceiling. Are they compatible with the process requirement? Availability of space above the ceiling for HEPA or ULPA filter units, light troffers and the required mechanical distribution system. The size and location of the air supply, filters and air return for a proper distribution of clean air in the space. Senior Project Manager The senior project manager handles all aspects of the project including budget, planning, timing, quality and performance. He will send you a weekly report that details the progress the company is making regarding the project. Validation Manager Saakvee Technologies validation managers ensure your cleanroom meets all design criteria. Superintendent Our site superintendent conducts weekly safety meetings to ensure skilled workers comply with the PPE safety policy. They also ensure schedule, quality control and on-site construction activities. Skilled Tradesperson These are union and non-union workers who carry out the construction of your cleanroom. The Cleanroom Construction Process Stage 0 – Regular Construction This is the stage most contractors know. Saakvee Technologies pays extra attention to housekeeping to ensure complete cleanliness. There are no material restrictions at this stage but the standard personal protective equipment should be used. They include vests, hard hats and safety glasses. Stage 1 – Clean Construction Cleanliness is more important at this stage. We conduct hourly and daily cleanups with vacuums. There is no debris or trash in the cleanroom environment. We use sticky mats and multiple rugs to keep dirt outside. Stage 2 – Pre-Cleanroom Construction Limit and control access to the cleanroom and setup a smock room for entry/exit with an air cleaner. All workers entering the cleanroom space must wear booties and use the sticky mats on the floor. We install a HEPA vacuum for drilling/cutting in the cleanroom. We turn on the air systems only (not the filter fan units). Stage 3 – Active Cleanroom Construction This is the most restrictive stage. It includes stage two precautions and some additional steps. Workers entering the cleanroom must wear coveralls or lab coats, booties, hear nets and gloves. We employ the circulation air system to clean the air continuously. Cleanroom Installation Saakvee Technologies provides high-quality cleanroom installation, maintenance and repairs. We offer an impressive turnkey package for your cleanroom. We have worked with a wide range of businesses and clients in biotechnology, manufacturing, and pharmaceutical industries. We provide an experienced in-house team that understands your requirements. This helps us create a cleanroom built and installed to your specifications. Our cleanrooms improve processes and reduce contamination for all industries including research laboratories, car manufacturing plants and high tech manufacturing. We take care of every aspect including mechanical and electrical services and building works. Saakvee Technologies technicians provide flexible installation services which can be performed at your location. Our engineers are professionals with experience in installing controlled environments, servicing and operating within them. Saakvee Technologies is dedicated to delivering the best cleanrooms in the industry. We also offer a five-year warranty on all the cleanrooms we produce.
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clean room installation services
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The modular clean room installation service is provided by GNMC Consultancy. Puff wall panels come in a variety of sizes and shapes. Assess, remove and reconfigure sections for a process modification or entirely disassemble and relocate to another facility if necessary. We plan each project while implementing technical solutions that maximise energy efficiency in both manufacturing and transportation. Modular Cleanrooms can be utilised as a completely self-contained chamber or in conjunction with existent walls, and all they need is a firm, level floor to support them. Modular, adaptable cleanroom solutions with an optimal quality-price combination and global supervision are designed by us. Modular Cleanrooms are totally factory prefabricated, leading to less on-site installation time and, in certain situations, no downtime for your business.
clean room installation
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Clean Room Design Build & Installation
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No Surprises! Clean Room Design empowers the clients to have a perspective of the total task extension and aggregate expense before the venture starts. Beginning with pre-development service of examining the program prerequisites, deciding the level of neatness required, and kind of clean room which is the most financially savvy and will meet the necessities of the venture, the sorts of materials for the development and the sorts of structure to be incorporated with the development. Structures are then inspected again for PA to continue with 100% development and documentation. When the customers concede to the previously mentioned points of interest and cost we plan the whole supply and establishment or items and services. Our Clean Room Designs : Saves Time : Once the design is agreed upon, process of installation becomes faster with minimal changes. Saves Money : As we have the final design in hand in accordance with the requirement, it eliminates rework and saves money. Provides Peace Of Mind : Both for clients and our team as the clean room solution that best suits clients’s requirement is already selected. Reduce overall project implementation utilizing “Fast Track” Process: Complete all Final Documentation Manage all Final Inspections Perform Final Balance, Test and Certification Project Management Manage all Subcontractors Coordinate Building Inspections Ongoing Onsite Supervision Perform Site Staging Manage all Material Procurements RW technicians are fully-trained to ensure compliance with the latest cleanroom standards: IES Standards NSF No. 49 ISO 14644 Federal Standard 209
Clean Room Installation Service
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We have successfully designed and installed Clean Rooms in a large number of industries. We take care of each and every step starting from procurement of raw materials, designing, installing facilities and extra equipment to satisfy demands of quality standards for those processes which must be carried out in a clean, humidity free atmosphere. We survey your location and advise on the most effective solutions, we supply small one-room enclosures equally as well as large, multi-process, multi-roomed facilities with the same ease. Steps of designing : Design and detail engineering of the clean room facilities and HVAC systems as per the international quality standardsTurnkey clean room projects of class 100k â 10 as per standardsRevamping and re designing of existing clean rooms.Effective air washer/ventilation systems with filtrationDesigning, supply and installation of conventional/ modular clean rooms with necessary equipments and components such like air handling unit, dehumidifiers, cold rooms, terminal modules, Hepa, secondary filters, return air risers, grills, diffusers, dampers etc.Design fabrication and installation of supply and return air ducting with GI sheet/ aluminum sheets with necessary standard insulationsSupply and installation testing commissioning of water/brine chilling plants, central air conditioning plant with imported equipments Supply and installation of laminar flow benches Supply and installation of soft walls for clean room areasSupply and installation of dispensing booth, bio-safety cabinets and lab equipments & glass wares Validation services for the existing and new systemsComplete DQ, IQ, OQ, PQ and IOM manula Applications : PharmaceuticalsMeat processing industry Foodprocessingindustry
Clean Room Installation Service
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