Centralized Coolant System
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Centralized Coolant Filtration Systems Filters 23 india centralized coolant filtration system involves several stages to maintain the quality and effectiveness of the coolant or cutting fluid used in industrial machining and metalworking processes. Below is a step-by-step overview of how these systems typically operate: Coolant Collection: The process begins with the collection of the coolant or cutting fluid used in machining operations. This fluid is typically collected in a central reservoir or sump, which serves as the primary storage location. Circulation: Pumps are employed to circulate the coolant from the reservoir through the filtration system and back into the machining process. This circulation ensures a continuous flow of coolant to the machining area, where it provides cooling and lubrication to cutting tools and workpieces. Filtration: The coolant is directed through various filtration units, which are designed to remove contaminants and particulate matter. Common types of filters used in centralized coolant filtration systems include cartridge filters, bag filters, magnetic separators, and sometimes centrifuges. These filters capture solid particles, metal chips, and other impurities, preventing them from circulating in the machining process. Cleaning and Maintenance: Over time, the filters become clogged with captured contaminants. To maintain the filtration efficiency, the system employs a cleaning mechanism. This can be done in one of two ways: Manual Cleaning: Operators manually remove and clean the filters as needed, typically on a regular maintenance schedule. Automatic Cleaning: Many systems are equipped with automated cleaning mechanisms that use methods like backwashing (reversing the flow through the filter), mechanical scraping, or air purging to dislodge and remove accumulated contaminants. Monitoring and Control: Centralized coolant filtration systems often include sensors and monitoring devices to assess various parameters: Coolant Quality: Sensors measure the quality of the coolant by detecting levels of contaminants, oil, and other factors. Flow Rates: Flow sensors monitor the flow rate of coolant to ensure it meets the machining requirements. Filter Condition: Sensors track the condition of filters and trigger cleaning or replacement when necessary. Coolant Concentration: Some systems monitor the concentration of the coolant mixture and adjust it as needed by adding coolant concentrate and water. Waste Separation: Separated contaminants, such as metal swarf and solid debris, are collected and separated from the coolant. This may involve settling tanks, centrifuges, or other separation equipment. Coolant Reuse: After filtration and cleaning, the coolant is returned to the central reservoir. This ensures that the coolant remains in good condition for reuse in machining processes, reducing the need for frequent coolant replacements. Disposal of Waste: Collected contaminants and waste materials are typically disposed of in an environmentally responsible manner, following local regulations. The continuous operation of a centralized coolant filtration system helps maintain consistent coolant quality, prolongs the life of cutting tools, reduces machine downtime, and minimizes waste generation. The specific design and components of these systems may vary depending on the industry, application, and the type of contaminants present in the machining processes. Proper maintenance and monitoring of the system are essential to ensure optimal performance and extend the life of the coolant.
Coolant Filtration System with Chilling Unit
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Coolant Filtration Systems
425,000 Per Piece
1 Piece (MOQ)
Description:It is very important to keep machine tool coolants free of tramp oil and solid matter to maximize coolant life and minimize coolant and labour costs.WyunaSep coolant reclaim systems can help maximize coolant life and help save both maintenance and coolant replacement costs. WyunaSep will be glad to design a coolant reclaim system to meet the needs of your facility.WyunaSep does not provide coolant filtration systems.This is because a coolant filtration system has consumable filters which add to operating costs. WyunaSep Hydrocyclone technology which has been used successfully in solving petroleum and chemical industry problems can also be applied to the processing of metal-cutting coolants. This technology, featuring the use of hydrocyclone separators, this provides a very effective and low cost method of removing solids and tramp oil in one process. Removal of these contaminants, especially the oil dramatically extends coolant life and reduces maintenance costs. Proper use of purification equipment can extend the life of machine tool coolant by 30% or more.Features:Robust designTrouble-free systemEasy to installOur hydrocyclones are:SimpleLow cost to purchaseLow cost to installRequire virtually no maintenanceVery compactNo moving partsSuitable for removing particles with S.G.(Density) of 7.5 down to below 5 micron in size
Centralized Coolant System
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Centralised coolant system and chip handling system of capacity upto 20,000 lpm are supplied including chip conveyor,magnetic seprators,paper band filters and oil sikmmers. These system are supplied for steel cold rolling mills, and auto component manufacturing units.
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Centralised Coolant Filtration System
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1 Piece (MOQ)
We are one of the leading Manufacturers, Exporters & Suppliers of exceptional Centralized Coolant Filtration System. The Coolant Filtration System is sternly fabricated in the high-tech manufacturing, designing unit that is equipped with the latest machines and technology. Staffed with a team of professionals; they keep a close coordination and check on the production stages. We make sure that the range is as per the set industrial norms.More about Centralised Coolant Filtration System : A Centralized Filtration System is basically a Common Filtration System for a group of machines. Hence a centralised filtration can cater to a small group of machines or the complete shop. It is generally a combination of various Coolant Filtration System products and accessories. A Centralized Filtration System is the most effective and efficient ideology in Coolant Filtration System and Cutting Oil Filtration System. A Centralized Filtration System has huge benefits over a Individual Filtration System. Below is the list of all the reasons why you should opt for a Centralized Filtration System in comparison to a stand alone filtration system. Saving in Electrical power / Connected Load :A stand alone filtration system has separate pumps for bed flushing , tool flushing , spindle cooling etc. Hence the connected load for each machine is very high. All these requirements can be catered using a single pressure fluid line : A Centralized Filtration System has common pumps which pressurize a grid of piping which runs in your shop. Tapping is taken from the same pipe line for various requirements. This reduces the number of pumps required. In a Centralized Filtration System a pump with larger flow capacity is used. These pumps have higher efficiency compared to smaller capacity pumps used in stand alone system. Hence the power required to pump the total flow is much lower as compared to the sum total of power required of stand alone tanks. A total power reduction of 25% can be achieved. Additional facilities like a VFD ( variable frequency drive ) can also be easily incorporated to reduce the power consumption even further. Increase in Coolant life : A stand alone system has to kept near the machine. Hence it occupies a large shop floor area. In order to reduce the area some aspects of filtration are typically compromised. Smaller size means lesser through put time ( allowable time ) for filtration. The fluid has to pass through the filter faster. This increases the flow velocity which drastically reduces the filtration efficiency. Due to small size multiple stages of filtration is not possible which puts load on the finer filter reducing its efficiency. As the finer particles are not filtered properly, they start accumulating in the system. After a certain threshold level an operator is forced the coolant / cutting oil as the contamination starts affecting the surface of the job. Traditional it has been observed that a stand alone has to be cleaned after every 3-6 months. As the centralised system can be kept away and also outside the shop floor area, the size can be made suitable to provide sufficient through put time. Also a multi stage filtration and separation is provided. The increases the bath life drastically to 45-60 months. Increase utilisation of shop floor area : A stand alone system has to be placed near the machine and consumes valuable shop floor area. It takes almost the same space or more than the machine tool. This area if saved can be used for direct production activities increasing the productivity. Space also has to be provided for easy access and maintenance of these stand alone filtration systems. A Centralized Filtration System can be placed in non-productive area like utility hangers or even outside the shop. Hence you not only save on the foot print area of the stand alone filtration system but also the area kept vacant. Through our various projects we have seen a 25% saving in shop floor utilisation. This means you can increase your production by 25% in the same available shop floor area. Reduction in manpower cost : Huge manpower is required for the cleaning and maintenance of individual stand alone system. As each system has its multiple pumps , conveyors , filter units etc. Parameters like coolant concentration , pressure , temperature , filter media replacement has to done on each stand alone system Comparatively such activities are needed to be done at a single point of the Centralized Filtration System. Typically we have seen a 80% reduction in the manpower associated in these activities.
High pressure coolant System
500,000 Per Unit
1 Unit (MOQ)
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Filtration Machine for Coolant
140,000 Per Piece
1 Piece(s) (MOQ)
Requirement of online coolant filtration machine: 1. For proper machining operation the cutting fluid must be filtered and maintained properly thus life of the cutting tool will be increase by 30-40%. 2. The filtered cutting oil will lead to better quality and will be improve leading to lesser rejection features of the coolant filtration system: 1. Coolant processing rate varies from:- 1000- 2000 lph (can be customized). 2. Portable 3. It helps to remove chips up to 100 micron from the tank 4. Chips and fine dust removal is in 2 stages 5. Collect dry chips also from the machine and shop floor 6. Can be used as a vacuum cleaner on shop floor 7. Increase the speed , efficiency & safety of machine tools 8. High vacuum capacity 9. Coolant can get cleaned and does not require changing 10. User friendly models available according to different capacity: 1.) cofp-010-d 2.) cofp-020-d
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Coolant Filtration System
96,000 Per Piece
coolant recovery system
300,000 - 500,000 Per Set
We are manufacturer of Coolant recovery system
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Coolant Filtration System
200,000 - 600,000 Per Piece(s)
1 Piece (MOQ)
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Water Soluble Coolant Recovery System
300,000 - 600,000 Per Piece
Emulsion coolants are widely used to dissipate the heat generated during the machining processes and as a lubricating agent. After a period of usage, the coolant gets contaminated by tramp oil, chips, burrs and also develops bad smell due to bacterial contamination. In this state, the coolant can no longer be used and has to be disposed off. Our InstaPure emulsion coolant recovery systems can be used to recycle and reuse the metal working fluids. Our System has the following components: Tramp Oil Removal: Using Desorber Oil separator, Tramp oil remover membranes, Activated carbon Suspended Solids removal: using Stainless Steel Bag filter with washable media in SS wirecloth, Tramp Oil remover filter media, and cartridge filter. Bacterial contamination removal: using Bacterial Disinfection Unit. The recovered coolant in emulsion form can be reused back in the machine tool directly for atleast 6 times, leading to coolant purchase savings of upto 85%. Special features of our equipment: Compact, Modular, Mobile scalable and adaptable to all types of coolants viz mineral oil based, semi-synthetic type and synthetic type coolants. You can find more information about our INSTAPure systems by downloading the product presentation from the links below. You can also view the photo gallery, which has pictures of our systems.
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KleenCOOL Machine Coolant Recycling System
275,000 - 600,000 Per Piece
1 Piece(s) (MOQ)
Kleencool is a Mobile sump cleaner cum coolant recycler. You can recycle and reuse the contaminated coolant 2 -3 times and recover 80% of it per recycle. It works on the basis of stage wise removal of tramp oil, solid particles, smell and bacteria from metal working emulsion coolants. Recycling the coolant by Kleencool will remove tramp oil to less than 15 ppm, solid particles and make it free of bacteria and bad smell.Technology : Powerful vacuum pump pulls out chips/sludge and floating oil along with coolant from all corners of machine sump in no time. A large strainer in vacuum tank holds the chips. The side discharge door lets you to empty the chips quickly. In the Oil-water separator the free tramp oil is removed and drained out. A filtration pump moves the coolant through 100/50 micron filter and 20 micron filter for fine filtration. An Ozone generator diffuses ozone in the coolant for complete bacterial disinfection. Clean coolant is returned to the sump. All these are done without stopping your machine!Benefits : Contaminated waste coolant is made usable again and again Approx.80% of coolant recoverable Improved surface finish on components Increased tool life Better operator health. Better machine up keep and shop environment. Extremely attractive payback and quick ROI. Extract the maximum out of your expensive coolant… Totally clean sumps!
Paper Band Magnetic Coolant Filtration System
50,000 - 500,000 Per
1 Set (MOQ)
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Dormatec Environment Systems
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Dormatec Environment Systemssupplies a variety of systems for processing machines, such as high pressure units, coolers, oil separators, filters and air purification devices. The strategic target of Dormatec is to contribute to further optimisation of your production process. We do so while taking account of your targets in the field of quality, occupational health and the environment. And so we comply with our motto:Dormatec meets your quality requirementsIn order to safeguard this, Dormatec has acquired the European market rights to the sale and distribution of Kemtech products, the renowned South-Korean brand.Modern-day production techniques in the metalworking industry must meet the market requirements for optimum and cost-effective processing. Higher cutting speeds, longer tool life and low shut-down rates of machines all serve to achieve further optimization of the production process. Moreover, corporate social responsibility ensures that organizations carefully monitor environmental issues within their own company.
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KleenCOOL Emulsion Coolant Recovery System
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Are You Throwing Away The Expensive Metal Working Coolants.? Coolants are a major expense, for any metal working industry like yours. Coolants are becoming expensive by the day. Replacing them is a messy and time-consuming job. Disposing them is an equally expensive affair in the face of today’s tough environmental regulations. Dirty Coolants with tramp oil and solid particles contribute to increased tool wear, poor surface finish and not-so-clean components. Also dirty coolant encourages bacterial growth giving rise to foul smell and skin irritation. It is prudent, therefore to take steps to maintain your coolant clean and with KleenCOOL Recycling Systems it is an easy task. We are a reliable KleenCOOL Emulsion Coolant Recovery System Supplier based in Punjab, India. What’s more, you can recycle your coolant 2 to 3 times before disposing and recover as much as 80% every time you recycle. That’s a huge saving on your coolant oil budget! The Types of Contaminants : Tramp oil - formed by hydraulic and lube oil mixing with coolant. Solid particles – burrs, chips and rust particles. Bacteria, bad odour and skin irritation due to bacteria.. How Does KleenCOOL Purify? You can recycle and reuse the contaminated coolant 2 -3 times and recover 80% of it per recycle by removing tramp oil, solid particles, smell and bacteria. Technology: Powerful vacuum pump pulls out chips/sludge and floating oil along with coolant from all corners of machine sump in no time. A large strainer in vacuum tank holds the chips. You can take out the chips from the side discharge door quickly. From the vacuum tank a centrifugal pump sends the coolant to the Tramp oil separator where all the free tramp oil is removed. The coolant is pumped through 80 and 20 micron reusable filters for fine filtration. An Ozone generator diffuses ozone in the coolant for complete bacterial disinfection. Clean coolant is returned to the sump. All these are done without stopping your machine! Benefits : Contaminated waste coolant is made usable again and again.Approx.80% of coolant recoverable. Improved surface finish on componentsIncreased tool life Better operator health Cleaner machines and shop environment..
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coolant conditioning system
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1 Piece(s) (MOQ)
We are offering fuel conditioner system. 1. easy to operation 2. low cost & higher standard quality 3. inbuilt: cooling compressor &heating element. 4. advance safety & features. 5. capacity: 25kw to 250kw engine. 6. cooling media: petrol/diesel 7. controlling accuracy: +/- 1 deg.c. 8. compact size: lxwxh in mm( 625x380x855) 9. low power consumption unit.
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Coolant Filtration System
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Swarf is generated in any type of material removing process. The swarf generated in machining is typically is of high volume and weight. Transportation of these chips from the point of generation to the scarp yard is a very tedious, time consuming and labourious job. Leaking coolant from these chips also makes the shop floor look dirty. If these chips generated are curly it adds to these problems. Veeraja provides complete solution of swarf removal from machine bed , common conveying systems, chip crushers and chip briquetting machines.   Features & Benefits Made to order solution Sizing and selection of ideal components is done based on type of chips and quantity of chips generated. Integration of all components in respect of mechanical and electrical safety. Built in PLC Controlled electrical and mechanical safety with Auto conveyor Jamming logic. Complete end to end solution Components  Chip Briquetting  Scraper Conveyor  Cleat conveyors  Chip Crushers  Screw ConveyorsÂ
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coolant filteration system
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Water soluble coolant filteration systems used in industrial application like cutting oil used in cncvmc other machining applications. We have paper band, compact band, magnetic separators, consumable free filteration systems also. The only of its kind in the world.
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Coolant Control Systems
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India Coolant Control Systems CLEANING CABINET Remove Coolant, Chip / Particle Residue From ComponentsThe SFS Component Cleaning Cabinet quickly & effortlessly removes fluid, dust and metal chips left-over from the machining processes. A powerful air-gun enables efficient cleaning of the component and only operates if the foot operated valve is pressed.   Features• Easy to ope -ate• Zero maintenance equipment as there are no moving parts• Highly efficient component cleaning• Works with a connection to existing air supply and needs no power supply• Compact design that is easy to position in the workshop   Â
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Multi-level Filtering vacuum System
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UV 450 is an upright vacuum cleaner equipped with a 450mm brush ensuring increased area of coverage and productivity. The ground pressure on the roller brush can be easily adjusted by a knob to suit various types of carpet floors of your office. Moreover, an indicator for ‘bag full’ alerts the operator to the clean the filter bag.
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coolant systems
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COOLANT SYSTEMS are generally used to Pump the filtered coolant to the cutting point on any machine tool & collect the used coolant for recirculation. Filter the dirty coolant coming back from the machine so that the coolant is free from chips and other waste particles. Filtering of coolant reduces aberrations & enhances the life of cutting tool & coolant to improve quality of machining. Chill / cool the coolant to regulate its temperature. OIL / COOLANT CHILLERS are used to cool coolant oil or emulsion coolant. Controlled coolant temperature increases the tool & coolant life, gives better & consistent accuracy of machining or grinding operations and thus improves PROCESS & MACHINE CAPABILITY values. All the filtration & chilling equipments are manufactured to make the system give the desired filtration levels & deliver the right coolant flow at the right temperature and pressure to the machine. We are specialists in manufacture of HIGH PRESSURE COOLANT SYSTEMS for DEEP HOLE DRILLING applications like GUN DRILLING, HIGH COOLANT FLOW COOLANT SYSTEMS like BTA & EJECTOR DRILLING and MEDIUM FLOW / PRESSURE SYSTEMS for BORING, VALVE SEAT, GUN REAMING machines etc. USING LATEST TECHNOLOGIES, RADIAL PISTON PUMPS, PROPORTIONAL THROTTLE & RELIEF VALVES etc. The machines with these coolant systems are also used in manufacture of CONNECTING RODS, CRANK SHAFTS, CAM SHAFTS, ROLLER TAPPETS, ELEMENT BARRELS, NOZZLES, NOZZLE HOLDERS, CYLINDER HEADS, CYLINDER BLOCKS, GEAR BOXES, FRONT FORK OF TWO WHEELERS, BRAKE CYLINDERS, HYDRAULIC CYLINDERS, BUTTERFLY VALVES etc.
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Automatic Coolant Filtration System
50,000 - 250,000 Per Piece
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Coolant Filtration Systems
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Wendt manufactures compact and efficient coolant filtration system which used as Chiller, Mist and Fume Extractor for the Grinding machines.
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Coolant Filtration Systems
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A good coolant filtration system is one of the most important aspect of metalworking. An ideal filtration system is a combination of right product and of right size and in some cases combination of multiple products. Selection of the system and its sizing depends on following factors : • Your process • Flow required • Pressure required • Type of fluid and its viscosity • Clarity of filtration required • Temperature to be maintained etc. Confused! Don’t be! Call Us and we will help you select the right solution. True to our motto DISCUSS DESIGN DELIVER we will also custom design a solution to suit your specific needs. Veeraja has implemented hundreds of custom built filtration system
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Coolant Filtration Systems
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There are Tree systems we are manufacturing For coolant filtrations 1)    Coolant magnetic separator 2)    Paper Band Filter 3)    Compact band  4)    We are one of the leading Manufacturers, Exporters & Suppliers of exceptional Coolant Filtration System. The Coolant Filtration System is sternly fabricated in the high-tech manufacturing, designing unit that is equipped with the latest machines and technology. Staffed with a team of professionals; they keep a close coordination and check on the production stages. We make sure that the range is as per the set industrial norms. Increase in Coolant life : ·       A stand alone system has to kept near the machine. Hence it occupies a large shop floor area. In order to reduce the area some aspects of filtration are typically compromised. ·       Smaller size means lesser through put time ( allowable time ) for filtration. The fluid has to pass through the filter faster. This increases the flow velocity which drastically reduces the filtration efficiency. ·       Due to small size multiple stages of filtration is not possible which puts load on the finer filter reducing its efficiency. ·       As the finer particles are not filtered properly, they start accumulating in the system. After a certain threshold level an operator is forced the coolant / cutting oil as the contamination starts affecting the surface of the job. Traditional it has been observed that a stand alone has to be cleaned after every 3-6 month
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Coolant Filtration System
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Benefits No Filter Element No Replacement Cost Improved Product Finish Reduced Oil Consumption Extended Oil Change Period Reduced Machine Downtime Reduced Storage & Disposal Cost of Waste Oil Reduced Pollution and Environmental Impact  Applications Soluble Cutting Oil Neat Cutting Oil Water Emulsion Nut / Bolt Forming Thread Rolling Honing / Grinding Bright Bar Manufacturing Wire Drawing Tube Drawing
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Coolant Filtration Systems
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Cooling systems optimize fuel economy by maintaining the right operating conditions and keeping engine temperatures at the right level to dissipate heat. Donaldson coolant filters remove contaminants, thus minimizing the risk of filter-plugging to keep the engine running efficiently.
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ENGINE COOLANT CONDITIONING SYSTEM
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The system essentially comprises: Heat Exchanger Motorized Valve Circulation Pump with VFD Drain Pump SS In-cell Tank with level switch & level gauge Filters at inlet of the tank, inlet of the engine and in the drain circuits Heater Temperature Control for Heater & engine water out temperature with sensors Ball Valves, NRVs, pressure gauges, piping, etc. Here, the raw water is used for controlled heat removal from the engine so as to maintain coolant outlet temperature say at 85o C. (settable range 80 oC ~ 95 oC) Initial heating of coolant at 70 oC with auto timer so that engine is filled with hot coolant; insulated, hot water storage tank with level control, visual glass tube level indicator, over flow and drain, auto & manual filling provision. Following Auto functions are provided: Engine filling, Â External pump to assist engines own pump. Drain, Blow-down with compressed air
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Coolant Filtration Systems
100,000 Per Piece
1 Piece (MOQ)
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Coolant Filtration Systems
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Filters down to 10-3micron Can be used for either coolant or straight cutting oil Best Material usedFilters down to 10-3micron Can be used for either coolant or straight cutting oil Best Material used
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