Depyrogenation Tunnels Dealers

• Features: Automated Self Sterilization of the cool zone using Dry Heat

The Sterilization Depyrogenation cycle is based on selection of cycle times and exposure of temperature that will sterilize or depyrogenate the glassware to an acceptable low probability level of contamination, without adversely affecting the critical parameters of the product. Generally Heat destroys micro organisms. The destruction process of microorganisms is a function of time and temperature. The rate of destruction is linear logarithmic, means in a given time interval and at a given temperature, the same percentage of the bacterial population will be destroyed. Hence forth introduce “Forced Conventional Dry Heat Sterilizer” (Sterilizing Tunnel).

Detail Description   Understanding the requirements of the clients, we are manufacturing a wide gamut of Air Sterilizer and Depyrogenation Tunnel for Ampoule, which are fabricated in compliance with CGMP design criteria. The "Hot Air Laminar Flow Principle" ensures gentle sterilization with a minimum of space and constant temperature of the Ampoule / Vial, perfect sterilization, short sterilizing times and high capacity. Salient Features Smooth breakage–free transportation is provided by means of the transport control which is regulated by the output of the preceding machine and the intake of the following machine. Sterilizing conditions are documented and are reproducible. Temperature is monitored and controlled electronically through PLC. Multiple layer insulation of the tunnel prevents heat loss, keeping energy consumption low. The belt speed and temperature can be programmed precisely and can therefore be optimized to suit to any kind of Ampoule/Vial. The machine is simple to operate from the central operating panel. All data relevant to production can be called up on the display. Technical Specifications The "Hot Air Laminar Flow Principle" ensures gentle sterilization with a minimum of space and constant temperature of the Ampoule/Vial, perfect sterilization, short sterilizing times and high capacity. Circulating airflow is constantly kept free of particles by means of a High-Efficiency Particulate Air (HEPA) filter. Range of product Sterilizing: 1ml to 25ml Ampoules / 2ml to 250ml Vials. Machine is suitable as a standalone & for Integration into a production line. DQ, IQ and OQ Documents for Machine.   Get In Touch

Depyrogenation tunnels is designed to sterilize and depyrogenate glass containers The process is done maintaining and ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements , they are designed to allow higher output in a more compact body with better control of the process parameters. Salient features of Sterlization and Depyrogenation Tunnel Each independent filter plenum is provided with filer integrity sample port The equipments conveyor belt is monitored and alarm stats is activated if it operates outside the belt speed set points Provision for ports to allow introduction of Validation thermocouples in each zone The tunnel is provided with full integrated vial flow control logic to allow automatic stops and restarts of the equipment. All filter modules have differential pressure gauges to mointor pressure. Pressure switches with high and low alarms. When the tunnel is not in use it can be operated in night -mode to save energy while preventing contaminations.

Each independent filter plenum is provided with filter integrity sample ports.     The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points.     Provision for ports to allow introduction of validation thermocouples in each zone.     The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment.     All filter modules have differential pressure gauges to monitor pressure.     Pressure switches with high and low alarms     When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.

The ‘Global and Asia Depyrogenation Tunnels Market’ will reach xxx Million USD in 2017. Global and Asia Depyrogenation Tunnels Market report begins from overview of industry Chain structure, and describes industry environment, then analyses industry size and forecast of Depyrogenation Tunnels by product, region and application, in addition, this Depyrogenation Tunnels research report introduces market competition situation among the top companies and company profile, besides, market price analysis and value chain features are covered in this report. Global and Asia Depyrogenation Tunnels industry report contains Analysis 2013-2017 and Forecast 2018-2023.

 Features     Each independent filter plenum is provided with filter integrity sample ports.   The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points.   Provision for ports to allow introduction of validation thermocouples in each zone.   The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment.   All filter modules have differential pressure gauges to monitor pressure.   Pressure switches with high and low alarms   When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination. ation Tunnel

• Brand Name: Duke
• Belt Width: 300mm, 450mm & 600mm
• Installed Power: 300mm - 34 kw. 450mm - 37 kw. 600mm - 56 kw.
• Power Specification: 3 Phase, 4 Wire System
• Control Voltage: 24 VAC/DC
• Overall Dimension: 3700mm (L) x 1275mm (W) x 2350mm (H)

Global Depyrogenation Tunnels Market Analysis Report studies latest Depyrogenation Tunnels industry trends, development aspects, market gains and Depyrogenation Tunnels industry scenario during the forecast period (2018-2023). The fundamental overview of Depyrogenation Tunnels industry, key market segments, product description, Depyrogenation Tunnels applications are presented in this report. Global Depyrogenation Tunnels Market report provides the details related to fundamental Depyrogenation Tunnels overview, development status, technological advancements, market dominance and market dynamics. The past data pertaining to Depyrogenation Tunnels industry along with present and forecast market scenario will drive useful business decisions.

Each independent filter plenum is provided with filter integrity sample ports. The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points. Provision for ports to allow introduction of validation thermocouples in each zone.

Depyrogenation tunnels is designed to sterilize and depyrogenate glass containers The process is done maintaining and ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements , they are designed to allow higher output in a more compact body with better control of the process parameters. Salient features: 1. Each independent filter plenum is provided with filer integrity sample port 2. The equipments conveyor belt is monitored and alarm stats is activated if it operates outside the belt speed set points 3. Provision for ports to allow introduction of Validation thermocouples in each zone 4. The tunnel is provided with full integrated vial flow control logic to allow automatic stops and restarts of the equipment. 5. All filter modules have differential pressure gauges to mointor pressure. Pressure switches with high and low alarms. 6. when the tunnel is not in use it can be operated in night -mode to save energy while preventing contaminations.

We are one of the famous manufacturers, suppliers and exporters of a wide range of Depyrogenation Tunnel We are engaged in providing various types of Pharmaceutical Depyrogenation Tunnels, which are used in food & beverages, cosmetics, pharmaceutical and industries across the country. As per FDA Norms and cG.M.P parameters, our tunnel is specially designed. This completely automatic tunnel has PLC and printer online. The Tunnel is comprised of fine units: The cooling zoneThe stabilizing zoneThe infeed drying zoneThe control panelThe sterilizing zone The infeed drying zone:Between vial washing and sterilizing chamber, the drying zone creates thermal barrier to protect the vials from contamination and pre heat the vials. For some hot air, the pressure difference is adjusted to flow from sterilizing zone to drying zone. Hence, drying and pre heating of the vials take place. The sterilizing zone:Up to temperature of 350 Degree C, the sterilizing zone can be heated. Heat is generated with the help of Incoly DS material heating elements. The function of the air temperature and air velocity is sterilizing time of the vials. The air velocity can be adjusted. To obtain a Log-3 pyrogen reduction, the thermal cycle is designed. The cooling zone:Vials enter into cooling zone from sterilizing zone where they are subjected to cold laminar air for lowering the room temperature. Through exhaust blower fitted down the belt, the hot air can be exhausted. The stabilizing zone:To maintain negative pressure in washing room and filling room, the stabilizing zone with cold laminar air flow stabilizing zone is used The control panel:The Control panel is completely automatic and has Printer On Line and PLC with Sterilizing Temperature Indication. For higher thermal efficiency & power saving, thyristoristed temperature control unit is used.   Model: With belt width 300mm, 450 mm,600 mm, 750 mm , 900 mm & 1200mm. Output capacity: 90-300 vials/min                              100-300 Ampoules                              Min 60-100 Bottles / Min as per Bottle size Application: Pharmaceuticals,Food,Chemicals Industries   salient Features: *Stericlean hot laminar flow sterilization tunnel used for on line sterilization & depyrogenation for washed vials & ampoules, *class-100 laminar air flow Throughout drying, sterilizing, cooling & stabilizing zone. *Thyristorised temperature control for excellent power saving & thermal efficiency with uniform temperature in hot zone. * Automatic control through IC and on line printing

    Salient Features     Each independent filter plenum is provided with filter integrity sample ports.   The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points.   Provision for ports to allow introduction of validation thermocouples in each zone.   The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment.   All filter modules have differential pressure gauges to monitor pressure.   Pressure switches with high and low alarms   When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.

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