Dewatering Screen Dealers

Whilst enjoying immense popularity for many years on small horizontal and inclined screens, STAR TRACE is the first company in the world to perfect this simple drive arrangement on large horizontal and inclined screens.This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. Besides the simplicity of the drive, many other features have been incorporated to provide a machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price.The standard range of screens is presented later in the brochure, and these are normally available on short delivery.   ADVANTAGES The advantages of STAR TRACE's Horizontal Vibrating Screens is that use of the following equipment has now been rendered unnecessary:   External drive, with vee-belts or cardan shafts. Oilbath oscillators, with synchronising gears and oil leaks. Motor support stand, or overhead structure for motor support. Snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to vee-belts and external motors during the large oscillations that normally occur during stopping. Bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in an oilbath and cause possible damage to other bearings and synchronising gears. Campactness - screens can be positioned very closely with a minimum of space wastage. A vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime. Due to the absence of gears and vee-belts, the units use less power than conventional drives.     SIMPLE MAINTENANCE The inherent simplicity of the drive arrangement ensures the minimum possible maintenance.   FLEXIBLITY The screens can be adapted by the factory to meet special requirements regarding plant layout, screen performance and environmental constraints. Screens are frequently manufactured in various grades of stainless steel for the chemical industry and protected by special painting systems for severe conditions in the mining industry. Specify your particular requirements, or enquire about the range of features, accessories, painting systems and materials of construction currently available.   VIBRATORY MOTOR These rugged, heavy duty units are exceptionally well insulated against the ingress of dust and water. Their IP 55 protection ensures that the units can operate in wet conditions, such as in washing and dewatering applications. A very generous holding-down bolt design is incorporated. A common complaint in the past has often been that vibratory motors tended to come loose. A great deal of thought and attention has been given to the fastening design of these motors. When compared with other makes of vibratory motors, the holding-down bolts are often in excess of 50-100% over designed. This, together with stress-relieved and machined surfaces and correctly torched nuts and locknuts, results in an exceptionally secure vibrator fastening system. When two vibratory motors of the same frequency are fixed to a rigid common base, which is freely suspended, or supported and run in opposite directions to each other, they automatically synchronise to produce a straight line motion. When this motion is applied to a screen, the result is a horizontal action screen suitable for screening, conveying and dewatering of a large variety of products in limited headroom situations.   FEATURES   Individually Replaceable Cross Members Instead of the old type of fabricated screen decks, all STAR TRACE screens now incorporate a unique bolted deck arrangement. This means that when wear occurs and deck replacement become necessary, only the worn sections are replaced. This is far easier than stripping the entire screen and handling large, heavy fabricated frames. When polyurethane panels are to be fitted to screens up to and including 1 200 mm in width, the panels are located directly into the individually replaceable cross members. The panel and cross member, by direct impingement of the material being screened, is prevented. On larger screens, the cross members can be rubber-lined for protection. Angle Runner System for polyurethane Modular Units One of the most common complaints with conventional frames for polyurethane panels is the premature wear of the pinholes in the deck, with resultant loosening of the panels. On screens over 1200 mm in width, easily replaceable angle runners are provided to secure the polyurethane panels. With wear, only those runners affected need be replaced, thus reducing costs and downtime. Flat Bar Runner System for Woven Wire Decks As in the angle runner system for polyurethane decks, the flat bar stringers are bolted to the cross members, resulting in an easy to maintain deck arrangement. Automatic Alignment of Tensioning Bolts for side Tensioned woven wire decks. The illustration show clearly the simplicity of this device. The swivel half cups automatically align the tensing bolts to the exact angle to accommodate various wire thicknesses. Built-in, Lined Feed Boxes and Discharge Lips The simplicity of the design of these built in items ensures that feed boxes and discharge lips cannot come loose. Stress Relieving The entire welded fabrication is stress relieved to ensure that all residual welding stresses are removed. Screening Surface The screens can be fitted with a variety of screening surfaces, such as punched plate, tensioned woven wire, polyurethane or rubber mats, plug-in polyurethane panels, or wedge wire panels.     DEWATERING SCREEN Model - A Star trace pioneered the use of vibratory motor drive on large horizontal screens with advantage to the user simplicity, compactness, and reduced installation and maintenance costs. By mounting the entire drive mechanism on the screen the following equipment is made redundant: external drive motor, motor support structure, V-belts or Cardon shaft drive connections, oscillator timing gears, and snubbers for protecting the drive components during start-up and shut-down. Designed for either dry or4 wet operation, these machines give outstanding service in product sizing, degritting, medium-recovery, trash removal and desliming applications. Screen sizes range from 300 X 900 mm to 3000 X 9000 mm in single and multi-deck configurations. Deck materials include perforated plate, woven wire mesh, polyurethane, rubber and wedge-wire. Accessories include dust enclosures, integral spray-pipes, and sub-frames to further isolate the screen supports from transmitted vibration loads. Non-standerd screen sizes are manufactured to order and screens can be supplied in stainless steel and 3CR12.

• Feature: Acceleration of upto 4.5 G., Simple and rapid assembly, Easy replacement of screen deck etc.

USL Vibrating Screen: This type of screens with linear vibration motion are used for dry or wet screening of coarse, medium or fine grain sizes. Since the vibration movement is linear, the screen may be positioned horizontally or with a slight inclination. USK Vibrating Screen: This type of screens with circular vibration motion are particularly suitable for dry and wet grading of coarse and medium grain sizes in the range from about 80 to 0.5 mm. VSL Vibrating Screen: This type of Vibrating Screen is used for dewatering and sizing of fines (-0.5 mm) using vibrating frequency of 1500 RPM. With the Vibration motors mounted on the top of the Screen.

According to the structure of PU screen, we can make into different fixing styles: Profile Locking Bar / PU Bolts / Screen Hook Coupling. Dewatering PU screen has the advantage of long service life, easily non-blocked, oil-resistance, waterproof, light weight, easy installation features etc. Application on tailing dry dehydration vibration sieve machine, coal washing dehydration vibration sieve machine, various mining dehydration vibration sieve machine and for dewatering, recycling of other fine materials etc. Slit length is 4-16mm, width is 0.10, 0.12, 0.15, 0.3, 0.5, 0.8, 1.0, 2.0, 3.0, 6.0, 8.0mm etc.

We bring forth the best Dewatering Screen. Dewatering Screen is designed using stainless steel metal for heavy-duty performance. Dewatering Screen integrates Screen and Vibratory Motor. We have made Dewatering Screen available in different models to cater diverse demands of the clients. Construction Screen : It integrates modular polyurethane or stainless steel panels. Screen has trapezial cross section mesh openings that revent obstruction and blocking. Vibratory Motor : Its robust and heavy-duty units are insulated against the ingress of dust and water. It has IP 55 protection, which ensures operations of units in wet conditions, such as in washing and dewatering applications. Operation During material dewatering, water is filtered through the mesh as a result of vibration while the material is conveyed toward the point of discharge. The filtered water carries solid particles whose size is slightly smaller than the mesh openings, which must be recovered by means of hydrocycloning and incorporated to final product in the discharge area. The level of moisture that can be obtained in the end product is between 10% and 15%, depending on its nature, particle size distribution and water content in the feed materials. When the two vibrating motor that installed vertically on the sieve relatively rotate, the eccentric block of two vibrating motors produce rated excitation force. The horizontal excitation force cancel each other out, the vertical excitation force is transported to the whole screen surface through the body mass vibration. Materials do the jumping movement on the screen surface to the outlet because of the vertical excitation force. Materials which smaller than the mesh drop into the lower layer and discharge from the outlet after doing the jumping movement. Because of the reasonable screen, after vibrating screen, we can get materials of different concentration particle sizes and done the rating work of materials. Features Individually Replaceable Cross Members : Instead of the old type of fabricated screen decks, all STARTRACE screens now incorporate a unique bolted deck arrangement. This means that when wear occurs and deck replacement becomes necessary, only the worn sections are replaced. This is far easier than stripping the entire screen and handling large, heavy fabricated frames. When polyurethane panels are to be fitted to screens up to and including 1 200 mm in width, the panels are located directly into the individually replaceable cross members. The panel and cross member, by direct impingement of the material being screened, is prevented. On larger screens, the cross members can be rubber lined for protection. Angle Runner System for polyurethane Modular Units : One of the most common complaints with conventional frames for polyurethane panels is the premature wear of the pinholes in the deck, with resultant loosening of the panels. On screens over 1200 mm in width, easily replaceable angle runners are provided to secure the polyurethane panels. With wear, only those runners affected need be replaced, thus reducing costs and downtime. Flat Bar Runner System for Woven Wire Decks : As in the angle runner system for polyurethane decks, the flat bar stringers are bolted to the cross members, resulting in an easy to maintain deck arrangement. Automatic Alignment of Tensioning Bolts for side Tensioned woven wire Decks : The illustration show clearly the simplicity of this device. The swivel half cups automatically align the tensing bolts to the exact angle to accommodate various wire thicknesses Built-in, Lined Feed Boxes and Discharge Lips : The simplicity of the design of these built in items ensures that feed boxes and discharge lips cannot come loose Stress Relieving : The entire welded fabrication is stress relieved to ensure that all residual welding stresses are removed Screening Surface : The screens can be fitted with a variety of screening surfaces, such as punched plate, tensioned woven wire, polyurethane or rubber mats, plug-in polyurethane panels, or wedge wire panels. Benefits Consistently dewatered product output - typically less than 14% mositure content ensures product is ready for market straight from the belts. Supplied with modular Polyurethane non-bolted panels as standard for maximum wear resistance and ease of maintenance. Fully rubber lined discharge chutes for maximum wear resistance. Marshmallow screen mounts to harness vibration on the screen and minimise its transfer to the supporting structure thus minimising stress. Tow high frequency 3.6kw vibrating motors fitted as standard (2no 9kw motors standard on A-series) to ensure maximum dewatering. Unique goal post design above vibrating motors provides additional plant safety by removing cabling from the motors and any other moving parts of the plant.

• Material: Stainless Steel
• Country of Origin: Made in India
• Usage/Application: Industrial
• Type Of Machine: Linear
• Body Material: SS
• Power Source: Electric
• Automation Grade: Automatic
• Finishing: SS
• Phase: 1
• Voltage: 220 V
• Applications: Dewatering in Fruits and Vegetables , Sweet Corn , Green Peas , Potao Chips
• I Deal In: New Only
• Brand: Guru Engineers
• Features: Longer useful life, Intense outline, Extremely productive

The Champion Dewatering screen combines vibrating action with a variable sloping deck that removes substantially more water than static sieves. Yet, it is compact enough to replace static sieves with minimum change.Champion Dewatering screen is capable of reducing moisture content of fine coal slurry of -28 mesh from the 44.5% achieved with static sieves to 36%. Similar results are also achieved in dewatering other sizes of coal, crushed stone, sand and grave, potash, phosphate, iron ore, copper and other applications currently using static sieves.

• Type: Automatic, Linear
• Condition: New
• Warranty: 1 Year
• Brand Name: Duromech
• After-sales Service Provided: Spare Parts

Salient Features :- 1.Variety of screen sizes 2.Custom sizes to fit your plant 3.Low moisture content 4.Highest quality vibrating electric motors 5.Superior design to sub-decks to support urethane screens 6.Rinse and dewater on the same screen 7.Dewater multiple products on one machine using divided deck design 8.Better stockpile management with shorter inventory cycle and less water around stockpiles

Features Modularized screen plate and installation with sealing strip make good sealing effect. The place contacting material is covered with wear-resistant natural rubber so as to have non-corrosibility and wear resistance. Low concentration slurry overflow pipe is put behind to increase the dewatering speed. -5-degree screen surface makes lower water content of discharge. Wear-resistant rubber damping device makes the screen run stably and durably.

• Features: Sturdiness, Long operational life , Excellent performance.

dewatering vibrating screen acked with a host of features that make it reliable, robust and easily adjustable to a variety of tough applications in the aggregate, mining, cement and steel industries, these are designed and manufactured to satisfy the extreme operating duties found in different applications. Our Inclined Vibrating Screen includes double, triple and four deck configurations ranging from 1000 x 3000 mm to 2000 x 6000 mm. All units are built to meet the needs of today's demanding producers. The screen is shipped complete with sub-frames, motor mounts, v-belt drive guard, springs, and lined cross members. The result is a line of screening products that will compete in performance and durability with any comparable products available in the market.

• Material: Mild Steel
• Application: Industrial
• Capacity: 50-200 TPH
• Motor Power: 10 to 30 HP
• Speed: 800-1000 RPM
• Voltage: 320 V
• Finishing: Paint Coated

Sludge Dehydration Mesh is mainly used for sludge dehydration in sewage treatment plant. They have the characteristics of good water permeability, air permeability and non-revealed sludge, acid-resisting, alkali-resisting, heat resistance .Because of their designing structure, the sludge can be peel off easily after pigeonhole filter, so the screen are easily cleaned and have a long working time. Therefore they are designed specially for sludge dehydration.

• Color: Stainless Steel
• Country of Origin: Made in India
• Capacity: 300 Kgs/Hr - 1500 kgs/Hr.
• Body Material: S.S.304
• Motor Power: 1.1 Kw - 3.75 Kw.
• Brand: Industrial Fabricators
• Sand Washer Model Available: OPTIONAL

Fixed Sieve These are primarily used for dewatering coarse/fine coal after the heavy media operation or dewatering coal if they carry excessive surface moisture. The fixed sieve has the profile deck inclined at an angle which helps to flush the coarse material of its moisture or water contents. Radial Sieve Functionally these also are used for dewatering fine/course coal after heavy media separation or gravity separation. The advantage of a Radial Sieve Bend is - the profile deck arranged in a radial housing with a 45-60 Degree arc with varying radius. It is engineered according to feed capacity and for retaining material on the deck long enough for maximum drainage of water and concentrates. The sieve can be rotated 360 degrees and adjustable inclinations thus ensuring longer life of the surface. Operating Principles A sieve bend removes water and effects a size separation by a process much different than a vibrating screen. While a vibrating screen randomly lifts and drops the particles to present them to a screen aperture, a sieve bend presents the slurry to the leading edge of each perpendicularly positioned screen wire. The material moves with the aid of gravity.

Dewatering Vibrating Screen, Roller Crusher, electronic automation systems

Dewatering Vibrating Screen, Iron Ore Beneficiation Plant