Continuous Dewaxing Section
870,000 Per Units
dewaxing plant
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dewaxing plant
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Type Gas fired. Size 600mm. x 1200mm. x 800mm. Metal S.S. 304 3mm. Lining Bottom is covered by firing bricks, Both sides and top is insulated cerawool blankets. Firing Gas fired burner controls by electric panel.
dewaxing plant
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Winterisation is an operation designed to preserve limpidity and refined oils brightness.The Dewaxing process consists in removing from these oils, mainly maize and sunflower, small quantities of solids that cause cloudiness when the oil is kept at ambient or low temperature. These solid substances can be saturated glycerides or waxes. Thanks to the relatively small amount of solids - between a few hundred and 2000 ppm - winterising is a continuous and, therefore, cost-effective process. In order to obtain an oil with good stability, the wax content needs to be reduced to a level of less than 10 ppm. To achieve this, the variables of time, temperature and agitation require special care to produce oil in a closely controlled range.The process is conducted in four steps : The oil is precooled in heat exchangers,? Filter aid is added and the oil is cooled very slowly,? The crystallised oil stays a few hours in a maturator, at final cooling temperature, The oil is then filtered in horizontal hermetic leaf filters. The oil temperature is often raised just before filtration, to reduce viscosity and hence facilitate filtration.? Dewaxing Major Advantages One single plant only for Dewaxing & Winterising Perfect cold stability - at least 72H at 0oC Two-step filter aid dosage - minimal consumption Gradual cooling - reduced filter aid consumption Fully closed process - no oil oxidation
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Dewaxing - Dewaxing of oil is a process of eliminating higher melting point constituents like waxes or triglycerides from oil by gradually cooling vegetable oils and separating saturated glycerides from the oil. Normally Dewaxing process carried out at higher temperature (18-20 °C) to avoid the crystallization of saturated triglycerides & amalgamation of waxes & saturated triglycerides. Winterization- Waxes & Saturated triglycerides which are fairly visible at low temperature are removed in this process to keep the appearance oil clean transform Degummed, Bleached & Dewaxed oil is cooled and filtered to achieve the quality.
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Mainly applied in Bio Industry. The most common oil that is winterized is Rice Bran oil, Sunflower oil, Sesame oil, Castor oil which has a high content of waxes, fatty acids and lipids
dewaxing plant
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Dewaxing (also called winterization) of sunflower oil is essential when the oil is to be used as salad oil. The presence of wax makes the oil appear cloudy at room temperature. The oil normally becomes cloudy in 5–6h but with proper dewaxing the oil remains clear after 24h of storage at 0˚C.Separation of waxes, esters of long chain fatty acids and long chain primary alcohols present in mainly sunflower and maize oil.
Dewaxing Winterization plant
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We are offeirng dewaxing winterization. Perfect and highly effective crystallization and filtration process of our dewaxing & winterization plant makes it preferred choice of the clients. Our dewaxing & winterization plant consists of homogenize, crystallizer and self cleaning filter equipment with sequential cooling system for ensuring efficient performance. Its geometric designs offers uniform cooling and effective nuclei growth of particle. The self cleaning filter equipment provided by us is of latest design and contains the facility of stabling filtration temperature without getting affected by ambient temperature.
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Sunflower oil, with a relatively low FFA content is suitable for cold refining or centrifugal dewaxing. In this process, a small amount of acid is added to the crude oil and fed to a hydration tank. After a small retention, required caustic quantity is added into the mixer. This mixture is now fed to second centrifugal separator where waxes are removed along with soap. The dewaxed neutral is washed in the third centrifugal separator. The oil is then dried and sent to bleaching section.
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We are offering dewaxing plant. the traditional crystallization is a thermo mechanical separation process where high and low melting triglycerides are separated by partial crystallization followed by filtration. The refined palm oil pumped through a phe to heat up the oil above the final melting point. In order to fully destroy the crystals present in the oil phase. After wards the oil is cooled in a controlled manner to the separation at the room temperature or below the room temperature and it is depend on varied melting point of the oil. During this cooling step super cooling occurs, which result in nucleation and crystal growth. We are one of the largest manufacturers, exporters and suppliers of dewaxing plant in india.
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For selective Hydrogenation, Hydro de-sulfurization, Hydro dewaxing & Hydro cracking. For catalyst screening, their performance evaluation & comparison and to extract the kinetic data. Plant Details:Design temperature: 550°C, Reactor catalyst capacity: 150cc and 20cc for MCR, Unit included: two reactor system with updown flow mode with series, and parallel arrangement with on-line GC for product gas analysis.
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Centrifugal or Traditional Dewaxing is ideal for edible oils with a small amount of Soap Stocks (Only for sunflower oil). This process comprises of a small amount of acid being added to the oil before being fed into a Hydration Tank. The edible oil is then passed through to the first stage of centrifuging followed by cooling down for Crystallization. The wax crystalizes and the oil is passed through to a Maturator. The second stage of centrifuging ensures all the waxes are removed along with any traces of soap. The final process of this stage is drying.
Dewaxer
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Features Heater Controlled by Thermostatically. Body Made S.S. 316
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dewaxing plant, oil extraction plant, Edible Oil Refinery Plant
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