Gear Roll Tester Dealers

• gears dia.: upto 300mm

Gear Roll Testing Unit which facilitates double flank checking of gears upto 300mm dia. Body of roller tester is made out of cast iron duly stress relieved. The hardened and ground moving base on which master gear is mounted is having l00mm linear displacement with the help of came arrangement. Second moving block is mounted on frictionless pre loaded Linear Cross Roller Bearings. Gear mandrels are mounted in hardened and ground bushes with H6h5 tolerance. The total composite error in gear can be tested on the roll tester which includes parameters such as PCD, PCD run out & index error

• Brand Name: AEW
• Material: Assembly
• Color: Multicolor
• Power: No Power
• Automation Grade: Manual
• Application: Industry Use
• Model Number: AEW GRT- 0, GRT - 0CT
• Feature: Long Service Life,Smooth Finish,Easy To Operate
• Power source: manual

TASK GEAR Roll Tester is an Electronic inspection system, measuring all conventional parameters as mentioned below and proving its quality by also calculating the capability of the manufacturing machine with Task online Statistical Process Controls for following parameters: 1. Gear and Gear Shaft Roll tester. 2. PCD Run-out checking system 3. OBD checking system 4. No of teeth checking system5. ID / OD Taper checking system6. Gauge plane height checking system 7. Electronic unit with SPC on demand 

• Material: Casting Iron
• Brand Name: Minimatic Machines
• Center Distance Between Gear & Master Gear: 300 mm
• Gear Shaft Length: 450 mm
• Application: Industrial
• Model Number: MGRT - 300

• Adjustable center distance: 50 - 248 mm
• Adjustable center distance with Power Drive: 70 - 248 mm
• Adjustable measuring preasure: 0.02 - 2 Kp
• Max. weight on Floating slide: 20 Kg

Double Flank gear rolling test is generally included in final acceptance test. A gear tested on Double Flank Gear Tester is normally the indication of good running properties of the gear and is adequate assurance about the quality of gear. The readings taken are the validation of center distance between two gears to be inspected or between one gear and one master gear meshing without backlash during one complete rotation of gear

The Tester is designed & produced with regard to the knowledge & experience of the branch of meaning practice. The Tester in its basic equipment is determined for measuring of spur gear with straight and helical teeth Measure error of double flank rolling on one side direction Error of double flank rolling per pitch Tooth error, run out etc

For bore & integration shaft type, Helical & Involute Gears. ZERO BACKLASH - DOUBLE FLANK CONTACT test principle (Meshing Force 1 Kgf). Constructed with graded seasoned CI Casting. Table Mounted. Electrically operated variable speed driver rotates component gear at optimized peripheral speed. PLC based on - line PC system using self standing our PC software to control machine operation, acquire - interpret - display test data, declare Accept Reject status, mark high spots and provide accept mark for accepted components.

• Gear Dia: 350 mm
• Shaft Length: 100 to 500 mm

For bore & integrated shaft type Spur, Helical & Involute Gears, ZERO BACKLASH-DOUBLE FLANK CONTACT test principle (Meshing Force 1 Kgf, Constructed with graded seasoned CI Casting, Table Mounted, Electrically operated variable speed drive rotates component gear at optimized peripheral speed, PLC based on-line PC system using self standing our PC software to control machine operations, acquire-interpret-display test data, declare Accept Reject status, mark high spots and provide Accept mark for accepted component.

• Features: Rugged constructions, Durable, Sensitive linear motion mechanism, Double Column design, Available with Live or Dead centres

• Color: White
• Material: Mild Steel
• Brand Name: Kudale Instruments
• Packaging Type: Wooden Box
• Technique: Hot Rolled
• Features: Both Even And Odd Number Of Teeth Gears Checking
• Display Type: Analog

We offer high quality Gear Roll Tester Gear Roll Test Systems integrated using precision slides and sensors.

Double Flank gear rolling test is generally included in final acceptance test. A gear tested on Double Flank Gear Tester is normally the indication of good running properties of the gear and is adequate assurance about the quality of gear. The readings taken are the validation of center distance between two gears to be inspected or between one gear and one master gear meshing without backlash during one complete rotation of gear.   Adjustable center distance 50 - 248 mm Adjustable center distance with Power Drive 70 - 248 mm Adjustable measuring preasure 0.02 - 2 Kp Max. weight on Floating slide 20 Kg Max. weight on Fixed slide 40 Kg   OPTIONAL STEADY ATTACHMENT Throat Depth 136 mm Max. Distance between centers 500 mm Max. Distance between centers Motorized M/c 290 mm Reading by Dial 10 micron least count Optional Dial with Power Drive 1 Micron least count   Dimension Overall without steady 240W 680L 220H Overall with steady (500 between center) 240W 680L 1000H

The fully automatic Computerized and Motorized Gear Roll Tester is useful for inspection of total composite error, tooth to tooth error and Run out of gears. The test report is generated in graphical format and indicating unit shows the accept / reject results based on pre-determined entered values. The high spot pen marking attachment is also offered as per demand. This instrument is offered with our models P-1 and P-2..

Linear Motion Systems offers Gear Roll Testing Unit which facilitates double flank checking of gears upto 300mm dia. Body of roller tester is made out of cast iron duly stress relieved. The hardened and ground moving base on which master gear is mounted is having 100mm linear displacement with the help of came arrangement. Second moving block is mounted on frictionless pre loaded Linear Cross Roller Bearings Gear mandrels are mounted in hardened and ground bushes with H6lh5 tolerance. The total composite error in gear can be tested on the roll tester which includes parameters such as PCD, PCD run out & index error. The error in the component is displayed in the dial indicator mounted on spring loaded master block, linear sensitivity ofthe testing unit is >5 microns. It is recommended to place the roll testing unit on a stable base and should beleveled with the help of leveling screws and spirit level in both directions.  

Description :-Gear roll testers are precision testing machines that are largely used for testing internal or external gears.Salient Features of Roll Tester :Gear roll testers have many different features, which make them suitable for testing different types of gears. Some of its important features are: Roll testers are have a sturdy constructions and are designed using graded cast iron castings for durability. They are provided with various characteristics to test different types of gears like bore type, spur and helical gear, integrated shaft gears, cluster gears, etc. These equipment feature sensitive floating carriage mechanism, loading and unloading time, low setting, and direct reading dial gauges that are ideal for testing various types of gears and gear diameters. Gear roll testers for testing cluster gears possess features like bell crank type machines, cluster roll testing against all mating gears at a time, reduced loading, unloading, setting times, etc. Roll testers are sometimes combined with a dual spindle device where the test gear is meshed or run against a master gear.

Fully reconditioned & all defective mechanical parts reworked or replaced,Evaluation of following parameters as per DIN 3963,Double Flank Rotational Deviation,Double Flank Tooth to Tooth error, Automatic detection of DIN Grade of measured job data.

gear roll testers, automotive testing machines, Tear Resistance Tester

• 100% recording of all measurements: Advanced proprietary software and fool proofing, failsafe mechanism

Gearmate solution offers automated quantified inspection accurately measuring and recording gear and non gear parameters independent of skilled manpower. Parameters inspected on gearmate: dfcettce, centre distance, span, face run out, id, over pin diameter(opd), shaft od, root diameter, gear width. Key features of solution: ã�â¢ã¯â¿â½ã�â¢high repeatability (within 10ã��ã�âµ) and accuracy( within 1ã��ã�âµ) ã�â¢ã¯â¿â½ã�â¢100% recording of all measurements. Ã�â¢ã¯â¿â½ã�â¢rework mode is available. Ã�â¢ã¯â¿â½ã�â¢integrated marking system. Ã�â¢ã¯â¿â½ã�â¢real time inputs to enable process correction(cpcpk) ã�â¢ã¯â¿â½ã�â¢automatic and instant pdi report with unique id. Ã�â¢ã¯â¿â½ã�â¢advances proprietary software & fool proofing, failsafe mechanism. Ã�â¢ã¯â¿â½ã�â¢sensitivity- 4 results per degree of rotation resulting in capturing of smallest deviation advantages : for gear manufacturers: ã�â¢ã¯â¿â½ã�â¢no faulty gear goes to your customer. Ã�â¢ã¯â¿â½ã�â¢okreject decision by equipment. For oem's: ã�â¢ã¯â¿â½ã�â¢eliminate line stoppages