Lead Refining Kettle Dealers

(10 products available)
  • Lead Refining Kettle

    Lead Refining Kettle

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    • Material: Metal
    • Color: Metallic
    • Durability: Long Life
    • Surface Finishing: Polished
    • Resistivity: Rust Resistant
    • Application: Industrial
    • Drive Type: Electric

    Buy corrosion resistant and highly durable Lead Refining Kettles from us as per requirements. We offer them in varied designs, styles and sizes to cater to varied demands of buyers. Our company is ranked among responsive and responsible Manufacturers, Exporters and Suppliers of a comprehensive assortment of Lead Refining Kettles. They function optimally and guarantee long service life. Known For Easy to maintain Long-life Hassle-free performance Low power consumption   Stirrer and how it function? : Propeller type Stirrer transform Electrical torque into centrifugal force to dispersion and emulsification force depends upon R.P.M. Resonance is created in case of refining dispersion of metal is produced which separates metal according to its density, so vessel height, diameter of impeller and no. of impeller is important factor. But for alloying of metal with other metal, emulsification is created by changing R.P.M. and diameter of Vessel. Fluid-O-Matic Alloying Pot : No. of Stirrer are increased to two and aerofoil design is incorporated. No. of Blade are three. Distance of stirrer from bottom is more compare to refining pot. Thicker Shaft is used and balanced dynamically so in case of lesser fluidity due lesser temperature it resists unwanted forces. Surface Area is increased by mounting extra fins all around the pot. So transmission of heat is vertically transfers through fins to the pot and extra fins give more contact area with flame and flue gases at one end another is welded with the vessel so transmission is faster in conduction than radiation medium. This effects in transmitting heat to the molten lead because with the increase in temperature conductivity of heat is reduced in lead. Heat transmission is increased so pot itself does resists its oxidation/ burning/combustion. Due to lesser temperature difference from inner surface to outer surface. Difference of Temperature form bottom to top layer of metal is reduced. More thickness is used which also assists in heat storage and transmission  of heat. Above all it gives longevity, increases performance, increases durability  of the pot. Emulsification of metals is required in alloying. It is very much important , so stirring  is done accordingly. So. By summarizing above facts, Fluid-O-Matic Alloying Pot gives better Alloying of Lead with other metals. Better return, Lesser consumption of fuel which are coupled with Better design of Burner made us.   Fluid-O-Matic Refining Pot Depth of Vessel divided by Diameter of Vessel should be equal to one or more so it depend upon size of Batch. No. of Stirrer are increased to two and aerofoil design is incorporated. No. of Blade are three. Distance of stirrer from bottom is less compare to Alloying pot so better lifting of impurities to the top. Thicker Shaft is used and balanced dynamically, so during lesser fluidity due lesser temperature, it resists unwanted forces. Surface Area is increased by mounting extra fins all around the pot. So transmission of heat is vertically transfers through fins to the pot and extra fins give more contact area with flame and flue gases at one end another is welded with the vessel so transmission is faster in conduction than radiation medium. This effects in transmitting heat to the molten lead because with the increase in temperature conductivity of heat is reduced in lead. Heat transmission is increased so pot itself does resists its oxidation/ burning/combustion. Due to lesser temperature difference from inner surface to outer surface. Difference of Temperature form bottom to top layer of metal is reduced. More thickness is used which also assists in heat storage and transmission  of heat . Above all it gives longevity, increases performance, increases durability  of the pot. Dispersion of metals is required in refining. It is very much important , so stirring  is done accordingly. So. By summarizing above facts, Fluid-O-Matic Alloying Pot gives better Refining of Lead. Better return, Lesser consumption of fuel which are coupled with Better design of Burner made us.   Standard Refining Kettle - It Consistes of following : Shell with Material Pouring Valve. Single Stirer with triplex Blades. Driven Pulley Drive Motor with Pulley Suitable V- Belts Mounting Stand for Stirrer V-Belt Tension Adjustment Systems Motor Panel with  Motor Starter ( Star- Delta Starter) and Temperature Indicator. V-Belt Guard Other  Required Accessories : Burner Refractory Fire Bricks Insulation Bricks Hood for Pollution Contol Measures Pollution Control Unit Plateform Suitable Casting System i.e.  Tundish, Ingot Casting Machine, ball Casting Machine Ingot Casting Moulds Jumbo Casting Moulds Fuel Tank Fuel Filtration System Brick Protective Cover   Burner for Refining Kettle : Our Buners are used for best fuel economy. These are known for their durabilty and non stop performance. These are fitted with aerodynamically balanced blower with Suntac Fuel Pump. This pump is internal gear pump which gives non clogging service which is enhenced by its positive dispalacement feature. Positive displacement pumps are used to give high prssure which helps to automize better. Smaller oil droplets are created by more pressure so smaller droplets have more surface are to reacts with Oxygen in the air which gives smokeless combustion of fuel. Air Fuel ratio is factory set and training is also provided to set Air Fuel Ratio of Burner. Internationally acclaimed Oil Nozzles from Danfoss or Delavan, are used to give unteruppted flow of fine oil drollets spray, are fitted in our Burners. Many options are available which will depend upon Requirement of capacity, Fuel option Available. Single Stage Burners are normally used for Smaller size of refining Kettles. i.e. 2 Ton to 10 ton. Double Stage Burners are used for Bigger Capacity size of Kettle i.e. 20 Ton to 50 Ton. Duel Fuel Burners are used for Much Bigger Capacity. Fuel Options available are LDO, HSD, Gas CNG/PNG, Furnace Oil etc. Spares are also available are burners. Emmision from Refining Process : Lead Fume will be created during melting and Stiring Operation due to evaporation of Lead. Sulphur Diaoxide will generate during Copper Removal. Zinc Fume will be generated during process of Silver Extraction. Antimony TriOxide Fumes will be generated during antimony Removal Process. Carbon Dioxide from Fuel combustion in the burner. Alloying and Refining Plant with following : Hood and Slidable lid Refractory Brick Burner Plateform Pollution Control Unit Dross Collection Bin with Bottom unloading Burner

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  • Refining Pot

    Refining Pot

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    1 Piece (MOQ)

    • Weight: 10000-15000kg, 20000-25000kg
    • Condition: New
    • Automatic Grade: Automatic
    • Power: 1-3kw, 15-18kw, 3-6kw
    • Driven Type: Electric
    • Warranty: 5years
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  • Best Deals from Lead Refining Kettle

  • Lead Refining Kettle

    Lead Refining Kettle

    500,000 - 6,500,000 Per Set

    1 Set(s) (MOQ)

    • Type: Lead Refining Kettle
    • Material: Stainless Steel
    • Certification: ISO 9001:2015
    • Weight: 1000 Kg
    • Color: Silver
    • Feature: Low Maintenance
    • Voltage: 380V, 440V
    • Condition: New
    • Capacity: 20 MT/30 MT/50 MT
    • Automatic Grade: Semi Automatic
    • Power: 15-20 KW
    • Driven Type: Electric
    • Warranty: 1year
    • Country of Origin: India
    • Brand Name: Aswathi Industries Limited
    • After-Sales Service Provided: 12 Months -18 Months
    • Thickness: 32 MM
    • Size: 1500 MM
    • Usage: lead refining
    • Product Name: Refining Pot, Kettle
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  • Refining Pot

    Refining Pot

    110,000 - 150,000 Per Set

    1 T (MOQ)

    • Type: Lead Refining Kettle
    • Feature: Long Life, Rust Resistance

    Using premium packaging materials, we secure our products properly for transportation and label it properly to provide information such as address of manufacturerdistributors, MRP, quantity, etc. Over the years, our company has a cemented its position in Ludhiana(India) and is determined to become a trusted provider in other markets as well.

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  • Lead Refining Kettle

    Lead Refining Kettle

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    • Capacity: 5 tonnes to 100 tonnes.

    Builds a wide range of kettlesPot furnaces designed to cover all their customer requirements. The kettles are fabricated form boiler grade plate and all welds are x-ray tested. The kettles can also be fitted with tap-out valves for gravity casting. Kettle furnaces of 5, 10 tonnes are delivered fully lined, pre-equipped electrically and with their burners installed in PCPL.

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  • Lead Refining Kettle

    Lead Refining Kettle

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    • Capacity: 30 MT, 16 MT, 15 MT and 10 MT

    Lead is a heavy, malleable, bluish grey metal. Production of pure refined lead with Pb content 99.97 % to 99.985 % by weight produced in conformance with IndianBritish or Din standards as required. We have refining kettles with the capacity of 30 MT, 16 MT, 15 MT and 10 MT through automatic ingot casting machine.

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  • Lead Refining Kettle

    Lead Refining Kettle

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    Lead refining kettle of a Refining KettlePot, Shell, Refractory Lining, Exhaust duct, Agitator, Hood & Burner etc. The hood is normally provided with each refining kettle to absorb all the acidic fumes generated during the refining operations and convey it to the filtration system (Bag house, ID Fan & Stack duct and Wet scrubber).The gasfuel burner is normally uses to increase maintain the temperature of the kettle pot to melt the smelted lead ingots and recover the pure Lead after a dedicated refining process. The refining of Lead is a Pyrometallurgical process and removal of impurities present in the Lead bullions segregates after a certain procedure & period which is based on its different element's significance.

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  • Lead Refining Kettle

    Lead Refining Kettle

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    Based in Uttar Pradesh, we are emerging as one of the leading Manufacturers and Suppliers of Lead Refining Kettle that has been in wide demand due to its exceptional features. The Lead Refining Kettle range that we deal in includes Lead Melting Pot & Alloy Pot and Lead Discharging Pump. Manufactured with utmost precision, these Lead Refining Kettles, Pumps and Pots are made of the best quality raw material to produce the best quality outputs. An extended overview of Lead Refining Kettles has been provided below : Secondary Lead Recycled from used Lead Acid Batteries consists of & many impurities like (S, Cu, Ni, As, Sb, Bi, Ag, Au, etc.) The removal of all these impurities from Crud Lead is called Lead Refining. Lead is refined with a minimum purity of 99.97% for the further utilization. CGIT provide Lead Refining Kettle Furnaces of various capacities ranging from 5 tons to 50 tons per batch. The emission and smoke / Gases exhausted from the kettle are passed through a hygienic hood, further connected to the wet scrubber, chimney and suction blower through pipe ducts. Lead Refining process is done by melting Crud Lead Ingots in a Refining Kettle duly heated by either LPG Burner or Furnace Oil Burner. The temperature is raised approximately up to 327ºC to 650ºC. The chemical reactions are then made by the adding of specific reagents into the molten Lead at proper temperatures. These chemical reagents help to remove the impurities present in the crud lead. Generally Copper (Cu) is the first element which is removed in the form of Copper Sulphide by adding Sulphur. The temperature is raised up to 450ºC and required amount of Sulphur is added in the Kettle which removes all most all of the Copper. Once again some amount of Sulphur is added to remove the remaining Copper if required until no more reaction takes place. The second step is taken to remove Tin (Sn) in the form of Tin Chloride by adding Chlorine or Ammonium Chloride at a temperature of 500ºC. Thereafter temperature is again raised up to 550ºC to remove Arsenic (As) and Antimony (Sb) by oxidation process or adding a mixture of Sodium Nitrate & Sodium Hydroxide. After removing all the impurities from molten Lead the final Lead Sample is examined to discharge it either manual Ingot Casting or on automatic Lead Ingot Castor Machine with a capacity of 10 to 20 metric tons / hour.

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  • Lead Refining Kettle

    Lead Refining Kettle

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    Lead Refining Kettle, rotary furnaces, Ball Mill Oxide, Fuel Saving Device

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  • Lead Refining Kettle

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    Lead Refining Kettle, Pot Furnaces, suction blower, combustion blower

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