Metallurgical Consultant Services

Specialized in process audits and new project implementation for following verticals 1. metallurgical testing & evaluation 2. foundry (ferrous & non-ferrous) 3. forging , both hot & cold forging 4. heat treatment (ferrous & non ferrous) 5. alloy steel wire processing like wire drawing , patenting , oil tempered wires , etc which are used for ball bearing, tire bead wires, spring wires, pre stressed concrete wires, etc 6. powder metallurgy 7. springs coiled, leaf and cold rolled 8. hot cold rolling bars & sheets 9. surface treatments like electroplating, painting, powder coating, etc 10. special steel wear resistant castings and surface alloy coatings like pvd, cvd, hard coating , etc 11. failure analysis and capa in both automotive & industrial engineering 12. hard metals like high speed steel, tungsten carbide, tantalum carbide, cutting tool manufacturing 13. mining tools manufacturing for components like dth hammers, button bits, mining drill rods, etc 14. thermal spray techniques like wire coating, hvof, etc 15. Appropriate selection of raw material source, source technical audits, validations, alternate material suggestions, product development, etc 16. Effective process establishment for value engineering and repeatable quality

We are offering an exceptional assortment of Metallurgical Consulting Service to our customers. Our team of highly qualified professionals provides detailed information about each and every step related to the metallurgy to our respected clients. These consulting services are essential to the evaluation, development and optimization or control of various metallurgical processes.Other details: Customized solutions available Attention-grabbing output Sophisticated technology applied Standardized process

Products / Services : 10 Nos metallurgical Consultancy services We Offer : the Fact is that in Almost Every Industry An Executive Always Discovers that ��all is Not Well in His Organization�. There are Varieties of Problems, Which Increase the Cost of Product. Our Experience Has Shown that There is a Timely Correct & Cost Effective Solution to Every Problem & Your Organization Has the Required Competence to Produce Better, More & Cheaper Products. 1.mcg Specialisation � Metallurgy in Mineral Process Industries � Metallurgy in Engineering Industries � Metallurgy in Automobile Industries � Metallurgy in Glass Industries � Metallurgy in Medical Devices � Metallurgy in Home Appliances � Metallurgy in Textile Industries � Metallurgy in Surgical Industries � Metallurgy in Pharmaceutical Industries 2.materials & Process Standardization � Identify Equivalents Between Indian & Foreign Specifications � Identify & Prepare Material and Process Specifications � Determine the Right Material for a Component � Heat Treatment Specification Process Writing � Process Control Optimization � Develop Non-destructive Testing Procedures � Write Specifications and Advise On Product Development 3.supplier Assessment & Process Audit � Supplier Quality Assessment, Process Audit � Technical Evaluation of Steel Plants, Forge Shops, Foundries, Rolling Mills, Materials Testing Laboratories, Heat Treatment Shops & other Component Suppliers 4.iso - 9002 / Qs �� 9000 / Nabl � Guiding & Assisting Clients for Preparing Materials Standards, Process Standards, Inspection Standards & other Quality Parameters for Acquiring Iso-9002 / Qs-9000 / Nabl Accreditation. 5.problem Solving Services � Forgings, Castings & Sheet Metal � Metal Surface Preparation � Metal Surface Defects � Heat Treatment � Corrosion � Welding & Joining � Materials Application 6.investigation & Failure Analysis � Problem Solving & Trouble Shooting � Warranty Claims Reduction � Proper Diagnosis of the Failures/problems � Arriving At the Root Cause & Offering the Correct Solutions 7.heat Treatment � Designing of New, Alternate Cost Effective Heat treatment Processes � Cryogenics for the Wear Resistance Improvement in the Cutting Tools � Offer Expertise in the Areas of Carburising, Induction Hardening, Carbontriding, Annealing, Hardening, Tempering, Spheroidised Annealing, Vacuum / Salt Bath Hardening, Solution Treatment of Low, Medium and High Carbon and Alloy Steels. 8.non-destructive Evaluation � Magnetic Particle Testing � Visual Inspection � Ultrasonic Testing � Radiographic Testing � Dye Penetrant Testing 9.surface Coating & Evaluation � Evaluation of Environmental Effects On Plated / Painted / Coated Components for Salt Spray Tests, Humidity Tests Etc 10.third Party Evaluation � Independent and Confidential Tests are Performed Under Our Technical Guidance, Control & Personal Involvement to Provide Unbiased and Uncompromised Evaluations � Suppliers & Finished Component Audits are Performed Under Our Personal Guidance, Control & Involvement in the Total Professional Manner & Will Be Maintained Strictly Confidential

We Provide Consultancy for :- 1. Developing Brass Ingots for CP Fitting Industry 2. Decreasing Metal Loss in Copper and its Alloys'Melting. 3. Removing Defects from Copper and its alloys'Casting. 4. Identifying the Defects being faced and suggesting probable Solution.

Conversant with the cutting-edge technology, we have marked our presence as one of the reliable Metallurgical Engineering Consultants in India. With the aid of our team of highly skilled and experienced engineers, we provide mechanical and Metallurgical Engineering Service to number of industries. Some services for Metallurgical Engineering that we offer include consultancy on laboratories & equipment selection, conducting failure studies, procedure of welding, forgings & rolled products, carry out industry-oriented research in materials engineering & metallurgy, investigation and failure mechanisms.Specialized Services : Metallurgical industries project Quality assurance inspection Design, development, preparation of specification Selection of equipment and LAB consultancy Casting, forgings, heat treatment and welding procedures Development and investigation work Residual life assessment Fracture mechanics studies Coating thickness analyses Engineering materials failure analysis

Metallurgical Consultant is the name to trust in if you want to avail the best Metallurgical Consultancy. Our Metallurgical Consultancy involves recommending the most suitable Heat Treatment for steel, advising you on setting up Heat treatment Shop as well as recommending alternative material. We have vast experience and can greatly help your organization to get benefited. The Metallurgical Consultancy, provided by us, is sure to boost the customers’ confidence in your organization, put a stop to customers’ complaints and reduce your cost of manufacturing. Our Metallurgical Consultancy aims at reducing your organization’s overall cost of operation by helping you out :   In selection of Material for Forging Dies and other parts depending upon its application and the type of load it is going to withstand. By recommending alternative material which can give equivalent performance. By recommending appropriate Heat treating of Carbon, Alloy, Case Hardening, Tool as well as Stainless Steel. Stress Relieving of Steels. Recommending the type of Furnace that is required. By comprehending you with induction Hardening and Tempering of case hardening and Direct Hardening of Steels, Also Selective Induction Tempering of Mining Tools. By guiding you on microscopy of Steels and Stainless Steels, how to polish and etch the samples, purpose of mounting the samples, Electrolytic Etching and how to use it. By comprehending you about Jominy Tests and Grain Flow of Forgings. By guiding you on inclusion Rating and Grain Size of Steels to ASTM and EN specs. By making you understand the failure analysis of Shafts, Bearings, Gears, Fasteners, Forging Dies, Link Chains, Connecting Rods etc. (1. Cause can be Overloading, Improper Lubrication, forging cracks, Quench Cracks, Fatigue failures, Erosion and Corrosion Failures, Improper Heat treatment and Assembly problems. 2. Cause can also be due to poor machining. High residual Stress caused by heavy machining or Severe Quench of the parts.) By training persons in various type of Heat Treatment, Evaluation of microstructure for the Structure, Retained Austenite, type of Carbides in Bearing Steel, Carbon Steel and Stainless Steels , Grain Size, Inclusion ratings, effect of the various Quenchants, By guiding you on the use of Micro hardness Tester and its purpose, Superficial Hardness testing, Selection of Indenter and when to use. By providing you with requisite information on corrosion testing of Stainless Steel as per ASTM A 262 specs as well as Cold Drawing of Carbon and Stainless Steel. By giving technical guidance to the Marketing Team and guiding them as why we are more quality oriented and how we are better without criticizing our competitors. By holding Technical Discussion when potential customers visit the plant and when Third Party visit the plant for Inspection. By guiding you in preparing WPS AND PQR according to EN standards for welded items.

1- we set up the details process. 2- provide you the details the production technology. 3-running the plant with production base.

Armed with technical expertise and industry exposure, we provide metallurgical consultancy service. We have a support of talented individuals, who work together to complete the assigned task effectively. We are a Rajkot (Gujarat, India) based company and offering these services at reasonable charges. Our professionals provide detailed information about each and every step related to the metallurgy to our respected clients. Moreover, these professionals also make sure that they render these services within the allocated time.

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