MIG Wire Plant Dealers

• Power: 1-3kw
• Voltage: 220V
• Features: Simple to operate,Minimum break down time machine

Backed by the team of skilled professionals, we are engaged in manufacturing and supplying superior quality MIGCO2 Wire Plants. The offered range is integrated with copper coating line that ensures high speed continuous nonstop drawing and the inline copper coating of MIG welding quality low carbon steel wire. These are designed by our adroit technocrats by utilizing high-end technologies in adherence to the market prevalent norms. Furthermore, these can be availed by clients from us at the most competitive prices.High Speed belt drive for sound less efficient transmission and profile grounded helical gear drive in wet drawing machine to confirm absolutely noise free, Tungsten carbide drawing cones for long service period or carbon steel drawing cones for economy, Copper coating tank made out of stainless steel or fiber reinforced plastic material with six chambers complete with suitable heating arrangement.

• Material: Stainless Steel
• Voltage: 380
• Application: Production Welding Wire
• Automatic Grade: Automatic
• Design: Customized
• Power Source: Electric
• Surface: Galvanized

S M INDUSTRIES offers MIG welding wire plant - A high speed integrated Copper Coating line for high-speed continuous drawing and inline copper coating of solid welding wires.   S M INDUSTRIES entrusted by its honoured customers with the responsibility of providing a modern high speed, simple to operate, low cost and low down time machine had to go to the drawing board and come up with several offerings to suit customer needs. The line basically consists of pay off with entanglement sensing arrangement, Pre Dry Wire Drawing Block, 11 Die five spindle Wet Drawing Machine, Stainless Steel or FRP / PP Copper coating tank with rotating skin pass finishing die, triple deck BB-Block with killing arrangement and Spooler for plastic spools or bulk spool. Also pointing-cum-threading machine, butt-welding machine, control panel and control desk are part of the complete plant.   Plant Features and Options: Wet Wire Drawing Concept High Speed, high efficiency Belt Drive for sound less and maintenance free Transmission of power in Wet Drawing Machine. Solid Tungsten Carbide Drawing Cones for high service life and best quality wire finish. Copper coating tank made out of Stainless Steel or Fibre Reinforced Plastic and Poly Propylene material with five or six chambers and required heating arrangements. Cast Nylon specially engineered plastic pulleys for corrosion resistance in coppering tank. Adjustable Killing Rollers 11 or 13 each in Vertical and Horizontal planes for proper Cast and Helix both at BB Block and Spooler. Wire accumulation at BB- Block for continued working when spooler stops. Pneumatic clamping of spools for faster working at the spooler. Traverse with Variable Pitch adjustment using A.C. Variable Drive or variable U-Hinge traverse. Complete plant controlled by one man using the centralized control station. Coating tank with ceramic pulleys and fume enclosing top cover available optionally 

We manufacture stainless steel MIG wires in bulk Pay-Off systems for higher productivity and robotic applications with 100 - 300 kgs. weight. Sizes from 0.80 mm (0.030") - 1.60 mm (0.062") in various grades in bright as well as in matte finish Our drum pac is completely suitable for robotic application. Our pail pac system is also workable for robot equipped facilities and can be utilized without change of expensive equipment. It can be easily attached with any wire feeding unit.

• Voltage: 380 V
• Frequency: 50 Hz
• Inlet Size: 2.5 to 2 mm
• Outlet Size: 1.2 to 0.8 mm
• Line Speed: Up to 12 mtr/sec.

zenith weldaids limited has consolidated its place among the most important companies in the design, production and assistance of drawing of all types of metal wire, with specialisation in co2 welding wire. Wet drawing lines, wire pay-offs, take-ups and copper- plating tanks are all part of the exclusive series of advanced technology offered by zenith, with increasing quality and skill since 1989 static vertical pay off it is used to unwind the carbon steel(wr3m) wire rod for the dry drawing.this equipment permits to load the coils without stopping the dry drawing line. spool pay off the pay off consists of a welded frame and a pair of opposed hardened steel pintle mounted in substantial frame support. The inboard pintle will be fixed axially. A pneumatic disc brake is incorporated for holding the bobbin steady when stationary. the outboard pintle is fitted with a “live” centre which can be moved axially by pneumatic means to open and close the pintle. When the spool is in position, the “live” pintle is locked in position so the spool is held even if the electricity or air pressure fails.a pneumatic pusher is included to facilitate the loading of the empty reel.the payoff reel and wire line is totally guarded and fitted with mechanically interlocked safety switches. as a pre drawing capstan with accumulation and overhead deviation transfer systems(oto) the capstans and the drawing dies are water cooled. the die holders are combined with lubricant boxes and are adjustable in order to exactly regulate the wire running direction. the machine body is made up of  heaviest mild steel construction. The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability. wet wire drawing machine: the wet draw machine is a slip type, wire drawing machine which has become the standard of the industry for the production of welding wires.the wire  enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die. Dies can be fully submerged. The die-holders are machined from solid steel. final die is rotating type.• max. Inlet wire diameter: 2.0mm• min. Outlet wire diameter: 0.8mm• number of drafts: 11• max. Speed: 12 m/s• submerged horizontal tungsten carbide coated /brazed cones wire drawing system• final rotating die system and rest fixed dies• toothed v-shaped belt transmission• standard motor power: 60hp• possibility to skip drafts high speed copper coating tank zenith supplies high speed six chambered copper coating tanks made up of pp and frp. In order to achieve high speed continuous production of copper coated mig welding wires. features• material to be treated: welding wire, t.s. 100 kg/mm² max, carbon content = 0,06÷0,15%• wires range: from 0,8 to 1,2 mm• wire speed: 12 m/sec. Max process:first chamber-water wash to eliminate left over lubricant and absolute cleaning of wiresecond chamber – pickling type of bath h2so4+h2othird chamber-water wash to eliminate acid coming from second chamberfourth chamber-coppering: 400 litres, type of bath cuso4+h2so4+h2ofifth chamber-water washsixth chamber-lubricant for pinch/skin pass

new generation highly efficient copper coated Mig Wire.It has been designed to take care of welding condition which needs high speed and efficiency at a time in extreme welding condition. It takes care for your manual, semi-automatic or robotic MIGMAG welding operation to an exciting performance and all-around effectiveness. This high speed wire will have a positive impact on reducing your overall welding costs.Fabrico is an ultimate invention of new generation in copper coated wires which do not soil wire feeders, liners, torches and contact tips with unwanted particles. This result in trouble-free feeding, a high process stability, reduced consumption of wear parts and superior welding properties.With Fabrico you can increase your efficiency of welding to a considerable limit when you compare to other copper coated wires and so you have higher productivity, improved weld quality at all times. The continual usage of Fabrico will reduced the overall welding costs for sure. The Fabrico consists of wires for high strength, creep resistant and weather resistant steels.

MIG (CO2) Welding wires from sophisticated in-line drawing and copper coating machines, to delight its users with a smooth flowing wire, a stable arc, and low spatter wire for welding.

Zoy Impex offers a high speed integrated MIG Wire Plant for high-speed continuous drawing and inline copper coating of MIG welding quality low carbon steel wires. Our MIG Wire Plant imparts high speed, easy operations, low cost and low down time and it suits the customer’s needs. Moreover, the MIG Wire Plant can be availed at affordable prices from us. Specifications The line basically consists of payoff with entanglement sensing arrangement, 11 Die five spindle wet drawing machine, Stainless Steel or FRP/PP Copper Coating tank with rotating finishing die, triple deck BB- block for skin pass with killing arrangement and Spooler for plastic spools or cheese spools. Also pointing-cum-threading machine, butt-welding machine, control panel and control desk are a part of the complete plant. The Drawing, Copper Coating and Spooling Line for Welding wire, work on only one vertical plane, with no torsion of the wire. It has an independent pulling capstan, after the treatment tank along with a variable drive. Pay Off We have been offering a precision engineered range of Pay Off to the clients. These find applications in various industries and are offered in numerous specifications to our clients. Our range meets the international standards and is best known for robust design, high efficiency & corrosion resistance. Pre Block We deal in offering a wide range of Pre Block to our clients. These are manufactured using high grade material and are extensively used in various industries. Available in various specifications, our range is known for its excellent performance, smooth operation and durability. Copper Coating The wide range of Copper Coating offered by us caters to the requirements of various industries. These conform to the international quality standards and are appreciated by our clients for high efficiency, resistance to corrosion and durability Wet Wire Drawing: Designed as per the industry standards, our range of Wet Wire Drawing finds applications in various industries. These are fabricated utilizing optimum raw material and are tested upon their functionality & maintenance Level before sending at the client’s end. B. B. Block Backed by a vast industry experience, we are able to manufacture a high performing range of B. B. Block. These are specifically designed using high grade material and are known for their robust design, low maintenance and high performance. Our range can be availed in various technical specifications as per the application requirements of our clients. Winder 500KG Winder is another range of MIG Wire Plant and Machinery offered by us. These find applications in engineering industry and are available in various technical specifications. Our range is known for its high performance, low maintenance and durability. Unwinder Our clients can avail from us a high performing range of Un-Winder that finds applications in various industries. Robust design, high performance & durability are some of the highlighting features of our range that makes it highly appreciated by our clients. Dancer We hold an expertise in offering a highly durable range of Dancer Welding Machinery to our clients. These are manufactured using high grade material and are extensively used in various industries. Available in various specifications, our range is known for its excellent performance, smooth operation and durability.

• Brand Name: AE
• Material: Mild Steel
• Features: Reliable,High performance,Cost-effective
• Automation Grade: Automatic
• Layout: Horizontal
• Max Inlet Wire Diameter: 3-6 mm
• Min Finish Wire Diameter: 1-3 mm

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