Braided Shield Cable
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50 Meter (MOQ)
Classifications Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens Cable with a flexible connection The utility model discloses a cable, it includes a pair of heart yearn, the cladding is a pair of simultaneously the extrusion fashioned insulating layer outside the heart yearn, the cladding the shielding layer and the cladding of insulating layer the outer quilt of shielding layer, it is a pair. Double-deck aluminium foil high-speed signal line in band Similar The utility model discloses a belting double-layer aluminum foil high-speed signal wire which comprises core wires, anti-interference layers, ground wires, shielding layers and Mylar layers which are sequentially distributed from inside to outside, wherein each core wire comprises a conductor . Multi-pair data cable with configurable core filling and pair separation An improved twisted pair telecommunications cable according to the invention includes a plurality of twisted pairs of insulated conductors, and a substantially flat configurable pair separator disposed between the plurality of twisted pairs of insulated conductors along a longitudinal length of Data cable with cross-twist cabled core profile Cables including a plurality of twisted pairs of insulated conductors and a jacket surrounding the plurality of twisted pairs of insulated conductors, the jacket including a plurality of protrusions extending away from an inner circumferential surface of the jacket toward a center of the cable. Cable barrier layer with shielding segments A cable that has a cable core that includes at least one conductor that is surrounded by insulation. A barrier layer substantially surrounds the conductor's insulation. The barrier layer may include a plurality of shielding segments. Each of the shielding segments extends substantially around. Eight-type wire and production process thereof The invention discloses an eight-type wire, which comprises four groups of twisted-pair wire pairs, a linear bracket, a tinned copper wire shielding layer and a sheath; a linear bracket is arranged between the four groups of twisted-pair wire pairs; two groups of twisted-pair line pairs are . Discontinuous cable shield system and method Implementations of a discontinuous cable shield system and method include a shield having a multitude of separated shield segments dispersed along a length of a cable. The separated shield segments can serve as an incomplete, patch-worked, discontinuous, ‘granulated’ or otherwise perforated shield . 2-core shielded cable and wire harness A 2-core shielded cable and a wire harness is provided. The 2-core shielded cable is equipped with two insulated electric wires, a metal film which is provided along a length of the electric wire so as to cover the two electric wires, and a sheath which is formed around the metal film in a filled . Shielding elements for use in communication cables Cables incorporating discontinuous shielding elements are described. A cable may include at least one twisted pair of individually insulated conductors, and a shield element may be positioned adjacent to the at least one twisted pair. The shield element may include a plurality of segments. Shielded pair cable and a method for producing such a cable The present invention concerns a cable for signal transmission and a method for producing such a cable. The cable comprises one or more wire pairs extending in a longitudinal direction, each of said wire pairs including two conductors each separately surrounded by a dielectric layer. At least one. LIGHTWEIGHT BRAIDED SHIELDING FOR WIRING HARNESSES TECHNICAL FIELD This invention relates to braided shielding for a wire harness, which braided shielding is flexible and lightweight. More particularly this invention relates to a braided wire harness shield which has an open weave configuration and provides protection against electrical transients resulting from lightning strikes, and provides protection against electromagnetic interference (EMI). The braid exhibits lower (better) surface transfer impedance than conventional braided shielding for frequencies below 50 MHz. Surface transfer is an intrinsic parameter of a shield that corresponds directly to shielding effectiveness and lightning protection capability. BACKGROUND ART Wire harnesses which are used in aircraft, ships and in-ground installations are typically encased in a protective shield which is formed from multi-strand carriers which are braided onto the wire harness. The purpose of the shield is to protect the wire harness against lightning strikes and EMI. The conventional approach to providing the aforesaid protection has been to provide maximum area coverage for the wire harness with the braid, typically 85 to 95%. This approach has been taken in part because of the perceived need to provide high frequency (above 50 MHz) EMI shielding for the wire harness. The resultant braid has been conventionally formed with a relatively large angle of strand carrier application onto the wire harness, i.e., typically about 60 degrees. The weight of the shielding is a significant factor in the overall weight of the wiring components in a facility which requires such shielding. The use of the wire harness braided shielding has increased in recent years due primarily to two considerations, which are: 1) the use of electronic systems to replace mechanical devices, especially in aircraft flight controls; and 2) the use of composite materials which utilize graphite to replace metal structures in aircraft and other craft We have determined that electronic equipment can be protected against high- frequency EMI by filtering the input and output wiring using light weight components, such as pin-filter connectors, and that such filtering is sufficient to protect against frequencies greater than 50 MHz in most applications. Thus, a braided shield providing high frequency protection is unnecessary, and may only add weight and stiffness to the wiring assembly. These weight and stiffness characteristics are not desirable, especially in aircraft applications. Wire shielding is required to provide low frequency shielding for lightning protection and to preclude interference due to low frequency external electromagnetic fields. The lightning requirement stems from large transient voltages that result when lightning current flows in a resistive structure. The external field requirement arises from the fact that filter components for low frequencies are physically large and therefore impractical for applications where weight is critical, and furthermore, that such filters may interfere with proper functioning of the equipment. Therefore, wire harness shielding is needed to prevent interference from low-frequency sources. It would be desirable to provide a wire harness shielding braid which is both flexible and light-weight, and yet provides the necessary shielding protection. DISCLOSURE OF THE INVENTION This invention relates to a braided electrical shielding for an electrical wire harness, which braided shielding consists of an open braid that provides coverage for less than the entire outer surface of the wire harness, and therefore produces a lighter and more flexible braided shielding. A primary application of this invention is in lightweight lightning protection of electronic equipment installed in moderately conductive structures, such as a graphite aircraft fuselage. The invention can also be used in conjunction with non-aircraft applications which require electromagnetic protection of electronic equipment, whether installed on metallic or non-metallic structures. The percentage of wire harness coverage provided by the shielding of this invention can be as low as about 60%, and can go as high as about 70% without unduly sacrificing the desired reduction in weight and flexibility. In order to obtain the desired flexibility and weight reduction, the carrier strands of the braid are laid onto the wire harness at a relatively flat angle in the range of about eighteen degrees to about twenty four degrees, and preferably about twenty degrees, relative to the axis of the harness. The aforesaid flat braid carrier angle results in a braid which has between three and eight picks per inch, with a typical number or picks per inch being four. Present day government specs, as defined in MIL-C-27500, call for a minimum of 85% coverage of the wiring harness by the braid, and call for a braid angle in the range of eighteen to forty degrees. In practice, one cannot achieve a minimum coverage of 85% with a carrier angle in the lower end of the aforesaid range, therefore, the braid carriers are laid onto the wiring harness at angles which are at the higher end of the aforesaid range and even above the forty degree angle, up to about sixty degrees. The resultant braid will typically have about eighteen picks per inch, and is quite stiff and heavy, and does not improve low frequency performance. An unexpected result of using the open braid shielding of this invention is that shielding formed in accordance with this invention, as compared with the more dense shielding of the prior art, provides improved transfer impedance, which improvement is a function of the DC resistance of the braid. DC resistance is essentially the parallel combination of all strands in the braid. The lowest resistance is achieved by a maximum number of strands in the shielding, and equally important, minimal strand length in the braid. Minimal strand length can only be obtained by decreasing the angle of laying the braid on the harness. The ability to maintain a braid application angle that will ensure securement of the braid on the wire harness, and which also minimize strand length, so as to decrease shielding weight, is an important advantage to this invention. The necessity of achieving minimal practical coverage while meeting performance requirements in the low frequency range of DC to 50 MHz, without sacrificing adhesion of the shielding to the harness, is accomplished by utilizing a braid which has from three to eight picks per inch (a standard shield braid has eighteen picks per inch). Utilizing a braid with less than about three picks per inch results in negligible weight savings, and therefore is not seen to be particularly desirable, since a main advantage of the invention is to obtain a lessening of wire harness weight. The light weight braid of this invention does not display degraded performance at higher frequencies. The surface transfer impedance for the lightweight braid of this invention is surprisingly better than the standard heavier braid for frequencies below 50 MHz. The lightweight braid of this invention will reduce lightning-induced voltage transients by at least 25% under all conditions of use. It is therefore an object of this invention to provide an improved wire harness shielding which is lighter in weight than conventional shielding. It is another object of this invention to provide a wire harness shielding of the character described which utilizes an open braid which covers less than the entire outer surface of the wire harness. These and other objects and advantages of the invention will become more readily apparent from the following detailed description of several embodiments of the invention when taken in conjunction with the accompanying drawings in which: BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view of a closed braid wire harness shield formed in accordance with the prior art; and FIG. 2 is a view similar to FIG. 1 but showing an open braid wire harness shield formed in accordance with this invention. DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION Referring now to FIG. 1 , there is shown a portion of a braided shield 2 for a wire harness that is formed in accordance with the prior art. The braid employs six stranded carriers 4 that are braided onto the wire harness at an included angle d of sixty degrees. The resultant braided shield has eighteen picks per inch and covers essentially the entire outer surface of the underlying wire harness, i.e., typically about 95%. This braided wire harness is heavy, and weighs about 0.048 lb/ft when 0.0063 inch diameter carrier strands are used on a one-half inch diameter wire harness. The large angle of the braid also results in a very stiff wire harness which is difficult to manipulate and fit into tight locations, which will be found in aircraft such as helicopters and the like. The stiffness also results in problems covering wire harnesses which have different diameter portions. FIG. 2 shows a portion of a braided shield 6 which has been formed in accordance with this invention. The braid 6 employs six stranded carriers 8 which are braided onto the wire harness at an included angle β of twenty two degrees. The resultant braided shield has eight picks per inch, and includes a regular pattern of openings 10. The braided shielding 6 covers about 65% of the wire harness, and when 0.0063 inch diameter carrier strands are used, weighs about 0.025 lb/ft when braided onto a one-half inch diameter wire harness. The shielded wire harness is quite flexible and is relatively easy to manipulate into place. A weight saving of more than about 40%, as compared to the prior art braided shielding, is achieved. It will be readily appreciated that the braiding of this invention will provide substantial weight savings, and will provide the necessary lightning strike and EMI shielding for wire harnesses on which it is braided. The flexibility of the braided wire harness aids in properly placing it in tight locations which are typically found on aircraft and in other applications. Since many changes and variations of the disclosed embodiment of the invention may be made without departing from the inventive concept, it is not intended to limit the invention otherwise than as required by the appended claims.
Multicore Shielded Cables
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We manufacture a wide range of Multicore Shielded Cables with an excellent quality and grade of raw materials. Paired Cables, Triad Cables, Quad Cables, Composite Shielded Cables, Screened Shielded Cables, Signaling Cables, Shielded Cables as per Client Design And Requirement, etc are our forte. Each length of cable passes thru stringent quality parameters at each and every stage of production and are made with 100% compliant grade materials ensuring fault free performing cables for the client. Our Shielded Cable can comply to international quality parameters. We also manufacture cables with various permutation and combination materials like as Tinned Bare Silver Nickle Copper Conductor & Various types of Insulation & Sheathing materials.Various types of Shielding like Tape Shielded & Braid Shielded provides the optimum EMI protection for signaling cables. Fire Resistance, Heat Resistance, Low Smoke, Zero Halogen, Flex. Armor, Anti-rodent, UV Resistant, Hi-EMI Resistant, etc are few type of properties that can be provided to the cable to enhance its utility and performance. Our Shielded Cables are considered as one of the most quality compliant cables manufactured in India.
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Multicore Shielded Cables
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Shielded Multicore Cable
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100 Meter (MOQ)
Shielded Multicore Wire Cables
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1000 Meter (MOQ)
Multicore Shielded Cables
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The Multicore Shielded Cables are well known for keeping the signal integrity intact. We are trusted Multicore Shielded Cables Manufacturer and Supplier in Uttar Pradesh (India). We manufacture our cables with superior grade materials and components as per the set industrial standards and guidelines. Our Multicore Shielded Cables provides confidence in audio and video transmissions prevents downtime and helps in maintaining sound & picture clarity. We make available our cables in various specifications at affordable prices. Specifications : Conductor : ABC/SPC/NPC Voltage Grade : 250 V / 600 V / 1000 V Jacket Material : PTFE Temperature Range : - 65oC to + 200oC
Multicore Shielded Cables
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Shielded cable ensures signal integrity and provides confidence in audio and video transmissions, preventing downtime and maintaining sound and picture clarity. Among the shield types available are braid shield, foil shield, combination shields and lapp shields. Braid Shield provides superior structural integrity, while maintaining good flexibility and flex life. These shields are ideal for minimizing low frequency interference and have lower DC resistance than foil. Braid shields are effective at audio, as well as RF ranges. Foil Shield provides 100% cable coverage, necessary for electrostatic shield protection. Because of their small size, foil shields are commonly used to shield individual pairs of multi pair data cables to reduce crosstalk. Drain wires are used with foil shield to make termination easier and to ground electrostatic discharges. Combination Shields provides maximum shield efficiency across the frequency spectrum. The combination foil/braid shield combines the advantage of 100% foil coverage plus the strength and low DC resistance of the braid.
Multicore Shielded Cables
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Multicore Shielded Cables
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1000 Box (MOQ)
We offer multicore shielded cables. Kk multi-core flexible cables for appliances & machine tools voltage upto 1100v ac highly flexible, superior technology with high temperature insulation. Rugged yet flexible grade available for lndustrial usage. Customized marking & jumbo packing for bulk requirement. core colour - 2 cores - red, black ; 3 cores - red , yellow green, black ; 4 cores - red, yellow, blue, black sheath colour - black. Any other colour can be made, as per customer's request. Cable will be supplied in 100m coils and also 500m drums.
Multicore Shielded Cables
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To maintain optimum product environment, we use superior grade packaging material that is nontoxic. The labels on packs provide products details clearly and are smudge-proof. Serving the markets of Nashik(India) and nearby area, we offer top-notch quality range.
Multicore Shielded Cables
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100 Meter (MOQ)
we are offering multicore shielded cables. shielded cables multicore flexible shielded cables core colours : upto 4 cores, black with white numbering + yellowgreen sheath colour : grey, black and white conductor : annealed bare copper as per is 8130 insulating pvc : type a conforming to is 5831 shield : aluminium mylar taped wrapped, over all laid up cores alongwith annealed tinned copper drain wire. in case of multipairs multitriads individual pairtriad is wrapped with aluminium mylar tape alongwith drain wire and identification of pairtriad is done by numbered black core. pvc sheath : type st-1 conforming to is 5831. hr, fr and frls sheathing can be provided as per requirement. rated voltage : 300500 v test voltage : 1000 v a.c. for 1 minutes. min. bending radius : 6 times the overall diameter of cable tensile strength : 12.50 n per sq. mm of pvc insulation and sheath max. working temp. : 700c, also available for 850c and 1050c as per requirement. max. short circuit temp. : 160â°c minimum laying temp. : -15â°c application : is suitable for interconnection of electrical measuring devices to instrument panel or instrument. measuring, monitoring and control in machine tool manufacturing, in plant engineering, in all places where electrical interference fields can distort a signal transmission or where interference pulses arising in the mains must be confined. note: rr kabel will not be liable for damages arising due to incorrect installations. the above data is indicative and may be revised without prior intimation.
Multicore Shielded Cables
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We are engaged in manufacturing as well as exporting a wide range of multicore screen cables, which are made from high quality copper. These are widely used in various industrial applications and can be customized as per specific requirement of client.
Multicore Shielded Cables
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POLARIS CABLES AND WIRES is a reputed Braided Shielded Cables Manufacturer in India. Polaris is the most trusted choice among the Braided Shielded Cables Suppliers.Get details on manufacturer and supplier of Braided Shielded CableThese cables are especially developed for defense. Telecommunication and electronic applications. Very feeble signals can be transmitted with least interference.
Multicore Shielded Cable
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Instrumentation & Computer cable for EMI protection Special Feature of dc deepcab Shielded Cable High flexible data cable for low frequency transmission application. Protection from external electromagnetic field ensuring excellent data transmission realiability. Coverage of copper screen braiding is more than 80%. Overall myler tape wrapping over cores improves Dielectric strength of the cable. Significant reduction in crosstalk and interference between the cores within the pair cable due to twisted pair in the instrumentation cable. Cable Make-Up of dc deepcab Shielded Cable Fine strands of ATC copper wire, PVC based core insulation, twisted in layers, overall myler tape wrapping, then screen braid of anneled tinned copper wire, outer PVC of speacial compound. In 0.5 sq mm and above additional Al - Myler tape screen provides additional EMI protection. Cores are coded with different colours, without colour repetition ensures easy identification as per dc deepcab Colour codeing standard chart. All Cores may be coded with different numbers & grey in colours. Outer sheath of speacial based PVC compound. Application Range of dc deepcab Shielded Cable Control and signal cable in speacial purpose machines and measurement equipment Electronics and computer systems. Electronics scales/electronic weighing machines. Many data transmission applictions and instrumentation applications. These control and signal cables are used in the milliampere range for computer systems, electronic control equipment, office machines, scales etc. and wherever the thinnest possible control cables are required. Electronic systems normally have little space available for cable installation. Cable is made especially for short distances and small bending radiuses.
Multicore Shielded Cables
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We offer Multicore Shielded Cables. The company is a well-established Manufacturer, Exporter and Supplier of Multicore Shielded Cables in Bhiwadi. The Multicore Shielded Cables are known for keeping the signal integrity intact. The quality range of the Multicore Shielded Cables is manufactured using the best grade raw materials. The Multicore Shielded Cables can be availed at the best prices on a timely basis. Features Of Multicore Shielded Cables •Ensures signal integrity •Provides confidence in audio and video transmissions •Prevents downtime and maintaining sound and picture clarity •Available in a wide range of colors and packages •Available off the shelf from distributors
Multicore Shielded Cables
25 Per Meter
300 Meter (MOQ)
Multicore Shielded Cables
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There are two types of shielding typically used for cables namely, foil and braid. Foil shielding uses a thin layer of aluminum, typically attached to a carrier such as polyester to add strength and ruggedness, which is good. A drain wire is used to terminate and ground the shield.Braid is a woven mesh of bare or tinned copper wires. The braid provides a low resistance path to ground and is much easier to termination by crimping or soldering when attaching a connector. The braid is more effective as a shield.
MULTICORE SHIELDED INSTRUMENTATION CABLE
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Multi Core Shielded Instrumentation Cables suitable for purpose of Instrumentation. In the projects related to Power Generation & Distribution, Chemical, Fertilizer, Sugar Industries and various other types Industries. The process instrumentation plays an important role in measuring and controlling of various processes in the manufacturing of commodities. Shield is provided to prevent harmful electrostatic interference. There are three basic reasons for providing an electrostatic shield in a cable. The first important reason concerns the need to keep external electrical disturbances from affecting the signal in the cable. The second reason is to prevent the signal in the cable from being detectable at location other than at the cable ends. And the third reason is the elimination of unwanted transfer of signal between circuits in the same cable classified as below.
Multicore Shielded Cables
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Manufacture a wide range of Wires & Cables. our PTFEFEPETFE cables carry higher currents as compared to same cross section in Wires. These find used in HIGH TEMPERATURE ZONES, ACIDIC ZONES & CHEMICAL AREAS.our PTFEFEPETFE cables carry higher currents as compared to same cross section in Wires. These find used in HIGH TEMPERATURE ZONES, ACIDIC ZONES & CHEMICAL AREAS.
Multicore Shielded Cables
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We are leading best Multicore Shielded Cables supplying company.