Permanent Mold Casting Dealers

• SAND, INVESTMENT. PRESSURE DIE AND PERMENENT MOLD CASTINGS: 120

We have facilities for sand casting of iron gradesstainless steel investment castingnon ferrous metal in pressure die casting and permanent mold casting.

Application Automobile Vehicle Type Motorcycle Material Aluminium We are making OE quality Front Fork Legs for entire Hero range of motorcycles.

The casting profile is machined into a specialty mould material (two or more depending on the complexity of the part), along with the gating system. The machined molds are then assembled along with required cores into a die assembly. The metal is poured into a die which then flows under gravity while being skillfully tilted to fill the mould appropriately. manufacture permanent mold castings ranging from a few grams to up to about 20 kilograms. While the smaller sizes are manufactured by manual process, the bigger sizes are manufactured on machine with automated PLC controlled tilting and mold coating facility.

• Material: Mold Aluminum
• Type: Permanent Mold Aluminum Castings
• Country of Origin: Made in India
• Deal in: New
• Color: Grey
• Finishing: Defined

• Product Material: Aluminium
• Shaping Mode: Die Casting
• Mould cavity: Single/Multiple

• Max Weight: 75 Kgs
• Max Size: 800 X 800 mm
• Minimum Wall Thickness: 3.5 mm

  Some of the products made using Gravity Die casting process are Housings, Junction boxes, impellers, Valve bodies, Flanges, Manifolds,Actuator bodies, Compressor parts, Electrical fittings parts, Covers. Permanent mould casting get their name from the fact that the process utilizes permanent metal moulds instead of temporary sand moulds for the casting process. Cast iron is the most commonly used mould materials as it offers great reliability during casting. The cores are made from other metals or sand. The cavity surfaces of the moulds are coated with fine layers of materials that have good heat-resistant properties such as clay or sodium silicate. The moulds used in casting are pre-heated upto 200 ºC (392 ºF) before the molten metal is poured into the cast cavity. Casting has to be done with care in order to ensure that proper thermal balance in maintained throughout the casting process. This is done through a variety of ways including external cooling techniques using water or relevant radiation techniques.Gravity die casting, while not offering the same level of design flexibility and ease pattern usage as sand castings, it has the advantage of offering relatively lower design and development costs as well as production costs. At VJP, we have the expertise to undertake permanent mould castings or gravity die casting of complex components of diverse application in various industries.    

We offer Permanent Mould Die Castings. The company manufactures permanent mould die castings in the weight range 0.250 gms to 10 Kgs., in weight irrespective of complexity. The gravity castings can be supplied raw, heat-treated or in fully machined conditions meeting customers specifications on metallurgy, physical properties and dimensional accuracies. The company caters gravity die cast components for automotive, air compressor and other engineering applications.

• Surface Finish: 4 - 12 Microns
• Minimum Core hole size: 6 mm

ABI has ability to manufacture cores in-house to ensure quicker turnaround and maintain product quality. Smooth and uninterrupted movement of cores and parts in the facility is carried out by a conveyor system employed in the plant.

• Material: Aluminum
• Application: Industrial
• Finishing: Sandblast Finish

The weight range of the castings is from 50 gms to 9.5 kgs The alloys used are LM 6 and LM 25. The largest casting has a length of about 1100 mm and weight of about 9.5 kgs. These castings need to undergo strict quality control and inspection, usually pressure tightness of minimum 7 kg/ cm2.

If you want to go for mass production and that also for fully mechanized casting, then Gravity Die Casting is a good casting process. For producing smooth and textured, well defined, accurately dimensioned metal parts, this method is also very good process. Our die casting, aluminium gravity die casting and aluminium die casting services are of excellent quality. We have a vast pool of knowledge to make gravity die casting, aluminium gravity die casting and aluminium die casting. Our knowledge in this regard is as per the international standards and we adopt new innovative knowledge from time to time. We are the manufacturer and supplier of aluminum gravity die casting.

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