Pharmaceutical Sterilizing Tunnel Dealers

• Country of Origin: India
• Application: Pharmaceuticals
• Color: Silver
• Feature: Durability, Fine Finished, Good Quality
• Voltage: 220 V
• Driven Type: Electric
• Automation Grade: Semi Automatic

We are offering Sterilizing Tunnels that are majorly used for sterilizing products in various pharmaceutical companies. As a reliable Manufacturer and Supplier from Chennai, Tamil Nadu, we are committed for providing a quality certified product to the buyers. Hence, we pass the Sterilizing Tunnels through various tests before approving them for delivery.   Sterilizing Tunnel is a fully automated system which utilizes dry heat by means of forced convection of filtered air, through high efficiency particulate air filter to achieve sterilization and depyrogenation of washed empty pharmaceutical glassware such as Ampoules and Vials etc.  Continuous dry heat sterilizer ensures the glassware to exposed for depyrogenation temperature. The Sterilization Depyrogenation cycle is based on selection of cycle times and exposure of temperature that will sterilize or depyrogenate the glassware to an acceptable low probability level of contamination, without adversely affecting the critical parameters of the product.Specifications Class 100 laminar air flow throughout drying sterilizing, cooling & stabilizing zones.  Circulating airflow is constantly kept free of particles by means of a High-Efficiency Particulate Air (HEPA) filter. The conveyor transportation to integrate automatic washing and filling lines PLC based automation with provision for data logging and printing of F H values Thyristor controlled Temperature Controller. Features Multiple layer insulation of the tunnel prevents heat loss, keeping energy consumption low. The belt speed and temperature can be programmed precisely and can therefore be optimized to suit to any kind of Ampoule/Vial. Advance interlocking software for controlling purpose Dynamic pressure balance maintains a stability of pressure gradient between the filler and washer Sterilizing conditions are documented and are reproducible. Temperature is monitored and controlled electronically through PLC. Advance control panel designed for the safety operation purpose.

• Application: Culture medium & liquid solution in glass ampoules, vials & bottles .
• FEATURES & BENEFITS: Shortest batch times and optimum drying, Pre and post vacuum cycles, Fully automatic operation,Motor driven sliding type door .
• Inner chamber: Stainless steel 316L
• Door: Stainless steel 316L
• Jacket: Stainless steel 304
• Outer cabinet: Stainless steel 304
• Maximum working temperature: 134°C
• Maximum working pressure: 0.23Mpa
• Vacuum system: Water ring vacuum pump
• Controller: Color touch screen HMI controller
• Printer: Mini printer for instant printout
• Programs: Bowie & Dick test, Vacuum Leak test, Liquid cycle, Customized cycle .
• Operation mode: Automatic / Manual
• Door open / closing: Motor driven (sliding type) with compressed air
• Door gasket: High temperature silicone rubber gasket
• Air filter: 0.22µ sterile filter
• Alarms: Temperature overshoot, Low temperature, Low vacuum pressure, Low heating rate .
• Safety features: Steam cannot transfer if door not properly sealed , Door cannot open under pressure / incomplete cycle . Interlocking system for double doors .
• Optional: FDA CFR 21 Part 11, Loading trolley, Double door, On-site validation & documentation .

OSM Supply a various range of sterilizing tunnels appropriate for Container size requirement. The models feature a variety of production capabilities for processing ampoules, vials. The Sterilizing Tunnel cover the entire range of needs from our very compact tunnels. Our Sterilizing tunnels have been designed to sterilize and to de-pyrogenate glass containers with a continuous process.

• Material: SS
• Brand Name: Ambica
• Size: As Per Customer

Our company specializes in offering qualitative range of Sterilizing Tunnel. This range of sterilization tunnels is designed using modern machinery, which makes these ideal for sterilization and drying of ampules and varied bottles like vials and oral liquid bottles in pharmaceutical industry. Along with this, the offered range is categorized in 3 wings (preheating zone, heating zone and cooling zone) in accordance with the diverse demands of clients.

• SS: 316
• SS: 304

We offer tunnel includes following parts division:- hot zone, drying zone, cooling zone, heater chamber, structure assembly and spare parts. it is used in pharmaceutical industry for heating cooling and drying the bottles in order to kill bacteria.

Sterilizing Tunnel is a tunnel like region, responsible for dry heat sterilization and depyrogenation of containers, vials, bottles, ampoules etc. The containers are sent to the sterilizing tunnel through a conveyor belt and sterilized with the help of heated air flow, which is generated by means of a fan and a heater.

Salient Features       Each independent filter plenum is provided with filter integrity sample ports.     The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points.     Provision for ports to allow introduction of validation thermocouples in each zone.     The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment.     All filter modules have differential pressure gauges to monitor pressure.     Pressure switches with high and low alarms     When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.  

• Conveyor Width: 300mm, 450mm, 600mm, 750mm, 900mm & 1200mm
• Tunnel Types: Sterilizing &Depyrogenation
• Use for Sterilization: Glass Ampoules, Vials & Bottles
• Total Zone: Pre Heating Zone, Sterilizing Zone, Cooling Zone
• Output: Depends on belt size
• Conveyor Height: 900mm +/- 15mm
• Working Direction: Left To Right
• Power Consumption: Depend on tunnel model or size
• Dimensions: Depend on tunnel model or size

Harsiddh Engineering Company, being leading name in the manufacture and export of pharmaceutical packaging machinery provides excellent decontamination and sterilization equipments. Our specially designed equipment is used in sterilization and depyrogenation of ampoules, bottles and vials. The machine comes as a complete unit with in-feed system, preheating and sterilizing zone, cooling and exit feed mechanism. As the bottles and vials move along the conveyor, they are sterilized. The equipment receives materials from up line washer and these are directed to the drying zone. At this zone, hot air vaporizes the washing moisture and preheats the bottles. They then move to the hot zone where they undergo sterilization and depyrogenation through heating. They are then subjected to cold air which cools them off before entering aseptic region. Our machines have CE certification. Our sterilization machines uses advanced instrumentation and control topologies to effectively moderate heat, water, air and other materials. Temperature sensors regulate heating and cooling while pressure gauges regulate the system pressure. The conveyor belt speed is also carefully controlled. In addition the system has an advanced PLC control module that monitors and regulates all processes.   Silent Features     Repetitive accuracy in reduction of endotoxin count. High productivity due to reduced idle time and optimization of operating time. Infinitely variable speed to achieve optimum production. Swift and convenient to use machine. Intelligent logic control systems for controlling temperatures in heating and cooling zones. Complete closed loop systems for heating zone and cooling zone. Important parameters are password protected. Graphics for displaying and editing various procted. Accurate data logging on to printer and recording onto strip chart recorder (optional). Auto shut down after batch completion Automated Self Sterilization of the cooling zone using Dry Heat Documentation available for qualification, validation Full PLC controlled and reliable depyrogenation process Double wall asbestos free ceramic wool insulated re circulatory module containing high temperature EU – 13 grade final HEPA filter with suck back mechanism suitable for 300 °C continuous repeated cycle. This zone provides uniform hot air over the glassware for the Purpose of de pyrogenation. In this zone the temperature raises as quickly as Possible by the help of heating element, without inducing cracking due to excessive thermal stress. The glassware remains in this zone at a required time period to meet The specified endotoxins reduction generally > 3 log scale. This section consist of unidirectional hot air flow unit with turbine blower assembly, High temperature HEPA filter (up to 350 °C) and heater bank assembly. Integrated temperature sensors are provided for monitoring & controlling purpose of Temperature inside the sterilizing zone. For this purpose one sensor is placed above The HEPA filter and the sensor is placed at the entry side of sterilizing zone. For Extra precaution one temperature sensor provided at Heater Assembly ( 375 °C) is placed for protection of Heaters. The entry and exit side of the sterilizing zone consists of manually adjustable profile Plates resulting in maximum temperature uniformity and ensure consistent result for Glassware with varying sizes.

Salient Features     Each independent filter plenum is provided with filter integrity sample ports.   The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points.   Provision for ports to allow introduction of validation thermocouples in each zone.   The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment.   All filter modules have differential pressure gauges to monitor pressure.   Pressure switches with high and low alarms   When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.

• Material: SS
• Country of Origin: Made in India
• Warranty: 1 Year
• Brand Name: Laxmi
• Model Name/Number: LST- 750, LST 600, LST 750, LST 900, LST 1200
• Packaging Type: Wooden Box

using FDA norms and cGMP parameters, this tunnel delivers reliable performance. It comprises of five units such as infeed drying zone, sterilizing zone, cooling zone, stabilizing zone and control panel. The infeed drying zone:To pre heat the vials and protect the vials from contamination, thermal barrier is created between sterilizing and vial washing chamber. Drying and pre heating of the vials take place as the pressure variation is adjusted for some hot air to flow from sterilizing zone to drying zone. The sterilizing zone:The sterilizing zone can be heated up to temperature of 350 degree C and is fully installed. By Incoly DS material heating elements, heat is generated. The function of the air temperature and air velocity is sterilizing time of the vials. The air velocity can be adjusted. To obtain a Log-3 pyrogen reduction, the thermal cycle is designed. The cooling zone:Vials enter into cooling zone from sterilizing zone where they are subjected to cold laminar air to cool the room temperature. Through exhaust blower fitted down the belt, the hot air is exhausted outside. The stabilizing zone:To maintain negative pressure in washing room and filling room, stabilizing zone with cold laminar air flow is used. The control panel:The fully automatic control panel comes with PLC and Printer On Line. It also has sterilizing temperature Indication. For higher thermal efficiency & power saving, thyristoristed temperature control unit is used. Model: With belt width 300mm, 450 mm,600 mm, 750 mm , 900 mm & 1200mm. Output capacity: 90-300 vials/min                              100-300 Ampoules                              Min 60-100 Bottles / Min as per Bottle size Application: Pharmaceuticals,Food,Chemicals Industries   salient Features: *Stericlean hot laminar flow sterilization tunnel used for on line sterilization & depyrogenation for washed vials & ampoules, *class-100 laminar air flow Throughout drying, sterilizing, cooling & stabilizing zone. *Thyristorised temperature control for excellent power saving & thermal efficiency with uniform temperature in hot zone. * Automatic control through IC and on line printing

• BELT WIDTH: 300mm, 450mm & 600mm
• INSTALLED POWER: 300mm – 34 kw. 450mm - 37 kw. 600mm – 56 kw.
• POWER SPECIFICATION: 3 Phase, 4 Wire System
• CONTROL VOLTAGE: 24 VAC/DC
• OVERALL DIMENSION: 3700mm (L) X 1275mm (W) X 2350mm (H)

The Sterilizing and Depyrogenation Tunnel is a machine used in various industries for the sterilization and depyrogenation of glass vials and ampoules. The Sterilizing tunnel is also known as the depyrogenating tunnel and it uses hot air for the sterilization of ampoules and vials. Sterilizing tunnel for vials is designed as a fully automatic system which uses dry heat with the forced convection of filtered air for depyrogenation of glass vials. The sterilizing tunnel for ampoules is equipped with a high efficiency particulate air filter to achieve sterilization of ampoules. Online sterilization tunnel is also known as the pharmaceutical sterilizing tunnel due to its wide use in the Pharmaceutical industry. The machine is provided with a 21CFR compliant data management system. Process of Operation The vials or ampoules are packed on a stainless steel belt which moves them through the preheating, heating and cooling zones. In every zone the ampoules are treated with HEPA filtered air to make them ready for filling. The differential pressures are controlled and monitored by the machine for proper operation of the tunnel. The sterilization and depyrogenation is based on the selection of cycle times and exposure to temperature. The entire process is automated and monitored by a touch screen display for easy operation and control access. Salient features: Automatic sterilization of the cooling zone Easy Introduction of validation thermocouples through ports Equipped with Ampoule flow control logic Monitoring of conveyor belt with alarms Filter modules are equipped with differential pressure gauges for pressure monitoring Balancing of air between aseptic and non-aseptic areas Optional positioning, adjustment and monitoring of Shutter Touch screen display screen for easy access and control Diagnostic screen highlight alarm for production control

• Application: Pharmaceuticals,Food,Chemicals Industries
• Grade: Automatic
• Input Voltage: 220 V

• Material: SS
• Automation Grade: Fully Automatic
• Voltage: 220-440 V
• Brand Name: Reico
• Material Grade: SS 304/ SS 316
• Frequency: 50 Hz
• Phase: Three Phase
• Chamber Volume: 10-30 L
• Usage/Application: Pharma

    Salient Features     Each independent filter plenum is provided with filter integrity sample ports.   The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points.   Provision for ports to allow introduction of validation thermocouples in each zone.   The tunnel is provided with fully integrated ampoule / vial flow control logic to allow automatic stops and restarts of the equipment.   All filter modules have differential pressure gauges to monitor pressure.   Pressure switches with high and low alarms   When the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.

Sterilizing Tunnel, Pre Filters, Fine Filters, HEPA Filters

Sterilizing Tunnels, Capping Machine, Fabric Inspection Machine