Pure Steam Generator Dealers

• Capacity: 3 kg/cm2 at 143°
• Electricals: Main supply A.C., 415V, 3 phase/50 cycles, Max, load 3kw. Air: 1 cfm at Kg/cm2 gauge.

Pure Steam Generator for pharmaceutical & Biotech Industries to produce pure Pyrogen free sterile steam for Sterilization in autoclaves, Pipeline, Tanks.Complete with all contact parts in S.S 316Lq and non contact parts in S.S 304 q complete with column-1 No. Pre heater-2 Nos., S.S stand, all piping connection will be sanitary triclover fittings, Sumo make pump for feed water, Flow meter, S.S panel.Control Panel (S.S 304) with boiler steam & pure steam Temperature indicator, conductivity indicator for incoming feed water.The feed water & the cooling water should be of Dematerialized quality pass through filter, Cation, Anion & Mixed bed Exchanger to get minimum dissolved solids (T.D.S) & hardness.

We deal in Pure Steam Generator that is specially designed for Pyrogen Free Sterilization. Our Pure Steam Generator is extensively used for Steam Sterilization mainly in Pharmaceutical and Biotech industries. Using it is more reliable than Boiler Clean Steam. Our feature-packed Pure Steam Generator meets the requisite IP/BP standard. One can purchase Pure Steam Generators at competitive prices from us.Applications : It is used for Sterilization and Sanitization of Pharma Equipments, Autoclaves, Piping & Tanks.Specification : The complete unit is made up of SS 316 / 316 L with active surface being electro polished Double tube sheet for first heat exchanger where boiler steam is used Insulation is done by Resin bonded glass wool All contact parts are S. S 316/316L and all joints are sealed with Teflon Gasket PLC based fully automatic panel board provided with printer Orbital welding for tube-to-tube sheet joints Features : Sanitary triclover fittings for quick and easy preventive maintenance Provided with compact control panel board made up of SS304 Conductivity meter for feed water and final distillate Pure Steam generated surpasses the steam quality tests like non condensable gases, degree of super heat and saturation test as per requirement User-friendly operator interface to allow the easy visual inspection of the cycle monitoring and control Audiovisual alarm to indicate any fault condition such as high conductivity of the generated pure steam Pressure reducing valve can be provided for incoming plant steam for effective control of incoming steam pressure Models : Capacity (100 Kg/hr  -  1000 Kg/hr)

The most important equipment in any Pharmaceutical Plant manufacturing injectable solutions is the Pure Steam Generation Plant. Gemerik has developed WFI Still which produces distillate that meets the current U.S. and European Pharmacopeia for Water for injection guidelines equipped with a range of features to ensure that your installation and qualification is quick & trouble –free and that your WFI production remains efficient and reliable throughout your unit’s life.Gemerik PSG is designed with efficiency keeping in mind. Because the system recovers the latent heat of vaporization which occurs within its own process to heat feed water and uses the feed water as the primary source of cooling.Gemerik uses Corrugated Tube Heat Exchanger which is a next generation of Shell & Tube Heat Exchanger. With this technology we can achieve High Pressure & High Temperature with Less Maintenance & leakages. As heat exchanger has the main role in determining the efficiency of Pure steam Generator, we have achieved Higher Heat Transfer Co-efficient, Compact and economical model with reduced Fouling and dense turbulent flow even at low velocity.Key Features : Capacity range 50 to 1000 kg/h. External evaporator, ease of maintenance. Unique optimized separation method. Full PID level control for safe consistent performance. In-house design and manufacture, cGMP double tube sheet heat exchanger, ensuring high quality control and consistency. cGMP design and regulatory compliance. Degasser option to reduce non-condensable gases. Research is undergoing with use of Corrugated Tube Heat Exchanger which is a next generation of Shell & Tube Heat Exchanger. With this technology we can achieve High Pressure, High Temperature, Less Maintenance & leakages. As heat exchanger has the main role in determining the efficiency of PSG and WFI, we have achieved Higher Heat Transfer Co-efficient, Compact and economical, model with reduced Fouling and dense turbulent flow even at low velocity.

Pharmalab manufactures Pure Steam Generators to meet cGMP requirements. Condensate of this pure steam produced does meet all pharmacopoeial requirements of WFI like USP, IP, BP and JP. The plant is manufactured as per FDA current Good Manufacturing Practices (cGMP) and ASME requirements.

We offer Pure Steam Generator. Application:- Pure & Pyrogen free sterile steam is getting used for sterilization in autoclaves, pipeline, tanks & Fermentors. It is also getting used for re-humidification of sterile areas & preparation of distill quality water for medicinal & general purpose used in Pharmaceutical, Bio-Technology, Hospitals & allied industries.

POWERTECH - pure steam generator is used to produce pyrogen free sterile steam for sterilization. It meets the IP / BP, USP, US FDA standards and is used for sterilization in fermentors, reactors, pipelines & autoclaves. It is also used for humidification of sterile area. D.M. Water is pre-heated in pre-heaters (2 – 3 Nos) before it passes to the main column where it gets converted into pure pyrogen free sterile steam by taking heat from boiler steam at 6 Kg/Cm2 pressure. It is provided with SS control valve for throttling the steam. Special Features :  •  Specially designed to produce sterile & pyrogen free steam @ 2.5 – 3 kg/cm2 (142°C).  •   Double safety provided in the first column as boiler steam is present there.  •   Provided with automatic control panel board with fault detection system.  •   All contact parts in SS 316 / SS 316 L quality.  •   Sterile steam passes through LAL TEST.  •   Available from 100 Kgs/Hr to 1000 Kgs/Hr

Pure Steam Generators exploit a competent evaporation column, thereby giving the highest quality Pure Steam. In addition, when assessment or preservation is required, the components are readily accessible with no need to eradicate or disassemble any of the major components to access the critical areas.Pure steam generator is ideal in sterilization of pipelines, tanks,fermentors etc. It is also suitable for humidification of sterile areas where pure steam is required.

'joel' pure steam generator meets the asme, bpe & cgmp specifications. Pure steam generator produces pyrogen from sterile steam for sterilization which meets international standards including indian, british & united states pharmacopoeia. The pure steam generated is widely used in medical field, biochemical, piping & tank & sterilization. The pure steam produced from psg is according to finn aqua design & it is low maintenance & low operational costs. all contact parts are in aisi 316/aisi ss 316l   to assure high purity steam quality & increase the life of equipment - inner contact surfaces are electro double tube sheets is constructed in the first column where boiler steam is present sanitary tricolor fittings are used for quick & easy preventive maintenance all pipes & tubes are seamless & gaskets made from ptfe material. plc based system for automated operation with all required inter locks & validated logic with skid mounted aisi ss 304 control panel with printing facility high purity flow diversion valve is provided for protection of high purity steam quality insulation is made with 3cm mineral wool covered by aisi 304 stainless steel sheet magnetic control system is provided for first column to control water i.e. High level & low level fast response to pure steam demand.

• Power: 12kw
• Voltage: 220V
• Fuel Type: Diesel
• Capacity: 50 to 2000 Kg/ hr

• Condition: New
• Application: Pharmaceutical
• Voltage: 220 - 440 V
• Driven Type: Electric
• Material: Stainless Steel
• Surface Finish: Polished
• Frequency: 50 - 60 Hz

D.M. Water is pre-heated in pre-heaters (2 – 3 Nos) before it passes to the main column where it gets converted into pure pyrogen free sterile steam by taking heat from boiler steam at 6 Kg/Cm2 pressure. It is provided with SS control valve for throttling the steam

• Voltage: 230 V
• Capacity: 50 to 2000 Kg/ hr
• Material: Stainless steel
• Fuel Type: Diesel
• Output Frequency: 50/60 Hz
• Output Power: 1 - 200 KW

As the pharmaceutical industry continues to grow and change, Machinfabrik strives to deliver superior quality products that are manufactured in accordance with cGMP. By choosing Machinfabrik Pure Steam Generator you are taking a proactive step in eliminating instance of contamination thus safe guarding your company and the end user from products that could be potentially harmful. The sterilization process at a pharmaceutical industry requires high quality pure steam with accurate pressure control and fast response times. Machinfabrik Pure Steam Generator is capable of producing pyrogen-free sterile pure steam that when condensed meets all USP requirements for use in steam sterilizers, critical area humidification and routine SIP.

We have great pleasure to introduce ourselves as manufacturer of Pure Steam Generator, Our team of quality experts has tremendous experience who make sure stringent quality checks in order to ensure that high international standards.

• Capacity: 50 to 1000 Kg./hr.
• Temperature Ambient: 30ºC

technical specification : purified water with max. Conductivity of 0.5 micromhos/cm. Should be used. pressure should be 1 kg/cm.sq. Higher than the in feed steam pressure. temperature ambient 30ºc. outlet of clean steam pressure 3 kg./cm.² operation : to produce pyrogen free sterile steam confirming to ip/bp/usp specification. endotoxing less than 0.25eu/ml low maintenance cost. features : fully auto control panel with touch screen online conductivity for feed water & outlet of pure steam. all tubes are seamless pipes / electropolish. toc – 100 ppb. all gaskets are teflon. imported pumps. advantages : to sterilize vessel /pipelines/fermentator without dismantling and movement.

The pure steam generation system consists of two columns – Evaporator and Separator. The Evaporator is a shell and tube type of heat exchanger. The driving force i.e. plant steam heats the feed water in the tube side of the evaporator to generate vapour. The generated vapour enters the Separator column. The separator column uses a triple punch separation technique for particle entrainment and separation of impurities such as droplets and pyrogenic material. The first punch is offered by the multi- directional baffle, which makes the vapour traverse a torturous path. In the second stage, the steam passes through a cyclone type centrifugal separator. The final blow is delivered by a Demister pad to ensure pyrogen free, dry and saturated steam.   Features Komals Pure Steam Generator is a packaged skid mounted unit incorporating all necessary controls and functions to produce Pure steam as per latest IP/BP/USP standards. Plants are available from 50 kgs/hr to 2000 Kgs/hr, These generators are basically used for Sterilization of vessels, Sterilisation of Distribution systems, Autoclave, reactors and also humidification of sterile area Full-Automatic PLC based Control Panel System with auto sanitization and printing facility. First column equipped with Double tube sheet as a provision to avoid boiler steam mixing with Purified water. All Contacts parts are SS316L with internally electropolishing < 0.5Ra Complete documentation to meet and exceed international audit requirements. The piping system is orbital welded and qualified using videoscopy procedure.

Pure steam generator is a machine which is used to produce pure steam for the sterilization of containers, pipings, vessels and for humidification of air. The steam is used to prevent contamination of organic matter and pyrogens. Pure steam generator systems are also used for the sterilization of machine components, tanks, clothes, filters and filling machines. Pure system generator equipment is manufactured to meet the cGMP and ASME standards. The contact parts of the generator are electropolished to avoid the crevices which can allow the bacteria to grow. The gaskets in the generator are made up of Pharmaceutical grade silicon or pure Teflon. Process of Operation Pure steam generator works on the principle of evaporation. The pure steam is produced in a vertical tube evaporator and this steam is passed through a stage separator. Evaporator transfers the heat to the feed water in the tubes through a tube type heat exchanger. The steam produced is passed through a separator which separates the contaminated water droplets from the pure steam. All the humidity is separated with the help of gravity. The steam is made to pass through paths to a cyclone separator. Centrifugal forces act on the steam inside the cyclone separator. Now the separated steam is made to pass over a demister pad to remove any solid particles.   Salient features: Stainless steel 316 L structure Glass wool insulation Electropolished contact parts Orbital welding for tube sheets PLC based operation and control panel Contact parts made up of SS 316 L Triclovar fittings for ease of operation Suitable for sterilization of small and large equipment Optional non condensable gas removal system High Limit Pressure Control Synoptic board panel

Pure steam generator produces Pyrogen free, sterile steam. It operates on distillation as a unit process. It removes impurities present in the water at a sterile temperature without using any filtration medium. PSG are based on falling film evaporator principle. It is the most reliable method to produce pure steam. The technique employs high temperature which assures constant sterile steam. The design and construction of our Pure Steam Generators is in compliance with Current Good Manufacturing Practice (CGMP)

• Condition: New
• Features: Tough ,Low maintenance costs , Stable.