Roll Compactor Dealers

• Driven Type: Electric
• Working Capacity: 2 to 5 Kgs./Hr.
• Roll Speed: 2-29 RPM Variable
• Screw Speed: 5-86 RPM Variable
• Roller Motor: 1.5 HP / 3 Ph.
• Feeder Motor: 1 HP / 3 Ph.

Our Innovations : The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced The results obtained can be further improved by production size machine. Compact & portable design allows mobility for testing at a convenient place.

• Working Capacity: 1 to 5 Kgs./Hr.
• Roll Size (MM): 100 Dia x 25 W
• Roll Force (Max.): 8 ton.
• Compaction Roll Speed: 2-20 RPM Variable Drive
• Feed Screw Speed: 5-90 RPM Variable Drive
• RPM for Roll & Feed Screw: Digital RPM Meter
• Water Cooling System: In Charging Hopper & In Rollers
• Drive Motor – Main Roll: 3 HP, 1.5 Kw, 1400 RPM,
• Drive Motor – Feed Screw: 1 HP, 0.75 Kw, 1400 RPM
• Power Supply: 415 / 220 Volts / 50/60 Hz / 3 Phase
• Net Weight (Approx.): 364 Kgs.
• Gross Weight (Approx.): 490 Kgs.
• Machine Dimensions: 712 X 727 X 1380 (HT) MM
• Case Dimension (Outer): 43” X 49” X 67”(HT) INCH

We are manufacuring both type Roll Compactor 01 is Convensional TYpe & 02 is Cantilever Type to removind dust from the material & it will compact the powder passed between two OHNS hardened rollers.

  The process of compaction is used to increase the bulk density of fine powder particles. This is achieved by passing them between closely held rollers to form solid compact sheet. The compaction process can be affected by roll surface and diameter, peripheral speed, separating force or pressure capabilities, feed screw and basic compaction characteristics of the material being used. Powder material properties can be improved by addition of a suitable binder, which facilitates better bonding between particles and keeps the production of fines to the minimum. Salient Features : Design conformance to cGMP Very compact design available in Plain Model Feeder Screw is driven through AC variable drive & Safety clutch provided between gearbox and feed screw. Rolls drive through twin shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with s steady torque loading. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material. Compacting rolls sleeves are made out of Alloy steel, hardened to 55 HRC approximately and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts. The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. Scrapper assembly also designed to dismantle for ease of cleaning. Pre-compression chamber guides the powder without any slippage or leakage. Control panel with swing arm consisting of ON/OFF Push Buttons, Forward/Reverse switch, Ammeter, RPM indicator for roll and feed screw, speed regulator for feed screw and emergency stop with all safety measures are provided. Extra power control panel is fitted on the machine with main switch. Machine supplied with corrugated roll surface as Standard.    Why to compact? To increase bulk density To achieve uniform particle sizes To improve solution and dispersion rates To achieve better granulation of sieve analysis To reduce process cost To control the production of dust To produce uniform blends or mixture                 Optional Features : Water jacketed design for extremely heat sensitive products SS 316 made pre-densifier screw Flame proof motor Roll Surface – smooth / knurled and briquetted.

• Model: FMRC- 2.5 (Beast I)
• Output: 20 to 120 Kg./Hr.*
• Roll size: Ø 200 mm x 63 mm Width
• Roll speed (ACVF Drive): 5 to 22 RPM
• Feed screw – Horizontal: 10 to 80 RPM
• Feed screw – Vertical: 10 to 80 RPM
• Feed screw Drive: Gear Motor (1 h.p. – 60:1 Ratio)
• Roll drive Motor: 7.5 Hp / 960 RPM / 3 Ph.
• Feed screw drive motor: 2 HP / 1440 RPM / 3 Ph

• Warranty: 1 Year
• Automation Grade: Automatic
• Brand Name: Venus Machinery
• Capacity: 20 to 500 kg
• Electrical Supply: 3HP
• Roll Size: 25 to 200
• Model Name/Number: VRC-200
• Feeder Motor: 1 to 7.5 HP
• Frequency: 50
• Maximum Output: 500 Kg/per Hours
• Working Capacity: 500 kg

Rollercompactor machine is used for dry granulation of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The dry compaction of the powder between two rollers on high pressure for increased bulk density, making granules, dust free processing and reducing packing size. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process.

Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine.Salient features In Compliance with cGMP guidelines. Contact Parts are made of S.S. 316 except rollers. Very compact design available in Plain, Water Jacketed or Flameproof Model. Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw. ELNP (Electro less Nickel Plating) or hard chrome plated with mirror finished compacting rolls made of tools steel. Rolls drive through twin's shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. Pre-Compression chamber guides the products to roll without any slippage or leakage. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material. The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. Scrapper assembly also designed to dismantle for ease of cleaning. A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, and forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. Electrical interlocking between main roll drive and fixed screw drive. Water jacketing arrangement. (optional) Hydraulic power pack system for Rear Roller. (optional) AC Variable frequency drive for Rollers. (optional)

• Type: Roll Compactor
• Brand Name: CEMTECH PHARMA MACHINERY
• Certification: ISO 9001: 2015 CERTIFIED
• Condition: New

Before the final dispatch, we ensure that the products are in accordance to the pre-defined quality standards. Following the strict packaging guidelines, we make sure that the range of products we offer are packed sternly to evade loss/damage. By this, we ensure that the products are in safe condition during handling, warehousing and transportation.

• Type: Concrete Road Paver
• Color: Yellow
• Condition: New
• Country of Origin: India
• Brand Name: SUBHI
• Application: PAVING BRICKS/ MARBLE/ FINISHED TILES
• Power: HONDA ENGINE
• Warranty: 6 MONTHS
• After-Sales Service Provided: N/A
• Size: N/A
• Shape: N/A
• Form: N/A
• Classification temperature: N/A
• Resistance Durability: N/A
• Thickness: N/A
• Method: N/A
• Production Capacity: N/A
• Capacity(t/h): N/A
• Motor Type: N/A
• Processing: N/A
• SPEED: 30-35CM/SEC
• WORKING EFFICIENCY: 600SQ.M/HR
• WORKING WIDTH: 530MM(4 PCS)

Roll compactor Very compact design with Water Jacketing facility.Screw is driven through A.C. Drive. Safety slipping clutch between gearbox and feed screw.Useful Small Batches, Water Jacketted.

In compliance with cGMP guidelines Contact parts are made of S.S. 316 except rollers All covers are designed to obtain dust-free operation Feed screw is steplessly driven through variable frequency drive. Hard chome plated & mirror finished compacting rolls made of tools steel Pre-compaction chamber guides the product to rolls without any slippage or leakage. Electrical interlocking beetween main roll drive and feed screw drive Water Jacketing arrangement (optional) Hydraulic Power Pack system (optional) ACVF Drive for rolls (optional) PLC system as per 21 CFR part 11 (optional)

• Brand Name: RIDDHI
• Color: stainless steel
• Automation Grade: Automatic
• Capacity: 30-350 KGS
• Model: RDRC
• Material: MS SS
• Usage/Application: for dry granulation and increasing bulk density of the product
• Voltage (Volt): 410 volts

CM Mini Roll Compactor is totally based on method of Dry Granulation. The powder charged in the feed hopper is predensified and fed between two counter rotating rolls. As the volume decreases through the region of maximum pressure, the material is formed into a solid compacted sheet. The densified sheets can then be granulated to any desired mesh size with use of CM Granulator or CM Communiting Mill. CM Mini Roll Compactor is designed to the same principle and mode of operation as that of production size CM Roll Compactor.

Some powder raw materials have the characteristics of low density (low specific gravity) and bad flow ability. By using the Roll Compactor – dry granulation process, it will improve the above characteristics and result in bigger bulk density, higher specific gravity, good flow ability which improves and simplifies the dry process granulation. Applications:Pharmaceuticals:Free flowing granules for automatic packagingCompact granules to reduce package size.Dust free granules to facilitate handlingGranules can be filled in smaller capsulesGranules for tabletting Food Industry :Granules for compressed candies, chocolate, dairy products, seasoning etc. Chemical Industry :Catalyst, Fertilizers, pesticides, dyes, cosmetics and other chemicals.   Key Features:Roll compactor is mainly used for dry granulation.The advantages of the dry granulation machine are : The Roll Compactor is designed to have 3 functions in one unit. These are compression, granulating and sifting. It is simpler operation than wet granulation.The Roll Compactor also enables to stabilise mixtures of powders and ensures an easier packaging, handling, storage and transportation of powders.We have developed a wide range of compactors are user friendly and are specifically adapted to as per the requirements of the pharmaceutical industry; online production without dust generation, production area fully isolated from the drive system, quick and easy changeover parts in the production area and easy cleaning of these parts.The PLC Based control system controls and monitors the compaction and granulation process with full instrumentation and data acquisition capabilities.The design and construction of the Roll compactor is according to the current GMP.No water or other liquid is added, so the loss of active ingredients due to decomposition can be eliminated. Highly stable granules can be obtained. Feeding Hopper can move up and down by the inbuilt hydraulic system for ease of maintenance and cleaning. The VFD drive backed with hydraulic system is provided for charging the screw, the roller speed and the roller pressure for precise and variable adjustment with respect to the product's characteristics. The pressure of hydraulic system is adjustable to accommodate a wide range of materials. The cooling system reduces high temperature generated during the operation that maintains the product quality. High percentage of usable granules can be achieved by the better-designed breaking blades and crushing rollers. Option 'A' - Online sifter is provided to segregate granules and fines Option 'B' - A automatic vacuum transfer conveyor is provided to transfer the fine powder back to the compactor as a recycle powder which will give better yield and granules.   

• Brand Name: MASTECH

We are offering best Roll Compactor from 5 kg to 1 ton Capacity. We have fixed roll as well as hydraulic roll compactor available. You can make granules from roll compactor machine . First make fine powder pour in to roll compactor machine where you can get solid flake than put flake in to granulator machine for making granules as per your size

• Working Capacity: 2 to 5 Kgs./Hour
• Roll Speed: 2-29 RPM Variable
• Screw Speed: 5-86 RPM Variable
• Roller Motor: 1.5 Hp / 3 Phase
• Feeder Motor: 1 Hp / 3 Phase

Description:Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine. In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed (through AC Variable Frequency Drive – AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model. The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.   SALIENT FEATURES:    •   In Compliance with cGMP guidelines.   •   Contact Parts are made of S.S. 316 except rollers.   •   Very compact design available in Plain, Water Jacketed or Flameproof Model.   •   Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed               screw.   •   ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools          steel.   •   Rolls drive through twins shaft gearbox with drive unit coupled to it using coupling, which ensures                      synchronization of the rolls with a steady torque loading.   •   Pre-Compression chamber guides the products to roll without any slippage or leakage.   •   Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-            316 quality material.   •   The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.   •   Scrapper assembly also designed to dismantle for ease of cleaning.   •   A separate panel board which consist all controls and indicators of the compactor are permanently built in          namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and                feed screwand emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.   •   Electrical interlocking between main roll drive and fixed screw drive.   •   Water jacketing arrangement. (optional)   •   Hydraulic power pack system for Rear Roller. (optional)   •   AC Variable frequency drive for Rollers. (optional)

• TECHNICAL SPECIFICATIONS: Model
• CERC-100/25: Working Capacity
• 2 to 5 Kgs./Hr: Roll Speed
• 2-29 RPM Variable: Screw Speed
• 5-86 RPM Variable: Roller Motor
• 1.5 Hp / 3 Ph: Feeder Motor

OUR INNOVATIONS The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced. The results obtained can be further improved by production size machine. Compact & portable design allows mobility for testing at a convenient place. 

• Working Capacity*: 2 to 5 kg / hr.
• Roll Force Max: 8 Tons
• Roll Speed: 3-29 RPM Variable
• Feed Screw Speed: 5-86 RPM Variable
• Electrical Supply**: 2.5 HP, 1Ø, A.C.

CM Mini Roll Compactor is totally based on method of Dry Granulation. The powder charged in the feed hopper is predensified and fed between two counter rotating rolls. As the volume decreases through the region of maximum pressure, the material is formed into a solid compacted sheet. The densified sheets can then be granulated to any desired mesh size with use of CM Granulator or CM Communiting Mill. CM Mini Roll Compactor is designed to the same principle and mode of operation as that of production size CM Roll Compactor.

• MODEL: CPMRC – 300/125
• Working Capacity – Throughput: 100 to 400 kg / hr.
• Roll Size (mm): Ø300 X 125 W
• Roll Speed: 6 To 22 RPM (Variable through ACVFD)
• Feed Screw Speed (Horizontal): 10 To 60 RPM (Variable through ACVFD)
• Feed Screw Speed (Vertical): 10 To 200 RPM (Variable through ACVFD)
• Roll Force: 22 Ton by 2 Cylinder
• Roll Drive Motor: 12.5 HP
• Feed Screw Motor (Horizontal): 2.0 HP
• Feed Screw Motor (Vertical): 5.0 HP