Shampoo Making Machine Dealers

  GeneralShampoos are typically viscous liquids, either clear or opaque (pearlised), containing 20–40% solids, adjusted to approximately pH 5.5. Most, but not all, have viscosities in the ratio of 500–1500 centipoise. A hair shampoo may be defined as a detergent specifically formulated for the washing of hair, and packaged in a user-convenient form. Typically, a shampoo must clean well, rinse easily, impart gloss to the hair, minimise tangle and not damage the hair structure, or the scalp or the eyes.   MANUFACTURING PROCESSShampoos are manufactured by simple slow blending in a stirred vessel. The vessel may be jacketed for heating. Vessels are normally closed type and subjected to vacuum to avoid excessive foaming when foaming agent is added. For best results contra type rotating stirrer is best used for shampoo manufacturing. Ingredients are weighed or metered incrementally into the mixing vessel, with thorough mixing between each addition. A moderate amount of heat is used to reduce the viscosity and so facilitate ease of mixing. Some pearlising agents are waxy solids at ambient temperature and require melting in a premixing vessels before use. Demineralised water is most commonly used in order to minimise contamination of the product. No further processing is required after blending, & perfuming and the product may be packed off directly from the mixing vessel. Or may be transferred to storage vessels from where they are transferred to the filling machines. Many companies make the bases for the shampoos where they do all the premxing of surfactants, sles, other ingredients and sell the same to major industries These industries are mainly called the formulators and in this second level processing will involve only the addition of water, colour and fragrance. In case of ayurvedic or herbal shampoos, they add their propriety formulae ingredients themselves so that no one knows the exact nature of ingredients and its details.     VESSELS REQUIRED FOR A SHAMPOO PLANTMAIN SHAMPOO MANUFACTURING VESSELManufacturing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded. Agitator assembly in the manufacturing vessel., slow speed Anchor agitator is provided in the manufacturing vessel. However for best results contra rotating or semi contra rotating agitators are normally preferred by most of the manufacturers for excellent quality of the shampoo produced. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. Vessel can also be provided with jacket which can be used for both heating and cooling if required by the client. Manufacturing vessel can be subjected to full vacuum.     PREMIXING VESSELPremixing vessel is cylindrical vessels with dished bottom vessels. Top of the vessel is also dished end welded or can be provided with loose lid too. Agitator assembly in the premix vessel. Is high speed cowl/ saw cutter type agitator. In some cases high speed homogenizer are also provided. CIP turbo disk is provided at the top of the vessel for cleaning. Suitable nozzles, manholes, valves etc are provided on the vessel. Vessel is provided with jacket for heating. Jacket can be steam heated or electrically heated as per client’s requirement. Suitable insulation and cladding is provided on the jacket. There is no need for any vacuum in this vessel. Normally the capacity      of this vessel is 60 % the capcity of the main manufacturing vessel. Premix vessels can be 1 no or 2 nos as per the clients requirements and formulae of the shampoo.   STORAGE VESSELStorage vessel is simple vessel used to store shampoos. It is cylindrical type of vessel with dished bottom, loose top lid. Bottom valve is provided with din fittings to facilitate the pipeline connection. Its capacity is the same as the manufacturing vessel. Normally storage tanks are more in number so that different types of shampoos can be manufactured and stored. Filling is then done as per the requirement & market demands.SLES/ SURFACTANTS STORAGE VESSELIn manufacturing of shampoos the SLES/ surfactants form a major ingredients. Hence it has to be stored in large quantities. Also if drums of 200 kgs are bought it will turn expensive for the manufacturers. Hence most of the manufacturers but one entire tanker of surfactants and store the same. Normally one weeks/ months usage of surfactants are normally kept stored to ensure continous production. Hence the capacity of this storage tank will be taking into consideration of the storage requirements of the client. This tanks are vertical tanks with big heights with flat bottom. Top is also closed with suitable manhole and nozzles for effective loading into the vessel through pumps. Similarly outlet is also provided at the bottom where the surfactants are tansfered from the storage vessel into the manufacturing vessel or premix vessel through pumps.     PUMPSTransfer pumps are used to transfer material from premix vessel to the manufacturing vessel only if the mfg vessel is not under vacuum. If it is under vacuum the premix is automatically transferred into the main vessel through vacuum. Transfer pumps are required for the followingo Transfering surfactants to premix / main vesselo From main vessel to storage vesselso From storage vessel to filling machine.   PIPELINE.Interconnecting pipeline is provided for the plant as per the layout of the clients room size. All pipelines are electropolished from inside and outside. All joints are DIN standards quick openable types. Pipelines are used for transferring the surfactants from storage tank to premix vessels, from premix vessels to manufacturing vessels and from mfg vessels to storage vessel and from storage to filling line.   OTHERSAll vessels have CIP/ SIP nozzles & conical filters are provided at the discharge of the vessels. Entire plant is fully automatic and interconnected by suitable pipeline & requires only one operator for all the operations. Suitable working platform is provided for cleaning and maintainence. An integrated control panel fully automatic controlled by a PLC is provided. (Optional)   CONTROL PANEL & AUTOMATIONControl panel is provided with all the starters, overload relays, push buttons, lamps, ckt breakers etc. all hardware required for automatic operation of the shampoo mfg plant is provided in the control panel.Various automation is available as per clients requirements to name a few   o PLC of any brand and configuration.o Load cells under each vessel o Pneumatically operated valves o Any Other custom built automation       Capacities of shampoo manufacturing plants manufactured   200 Ltrs to 5000 ltrs / batch       OTHER TYPES OF SHAMPOO PLANTS AVAILABLEShampoo plants are also available in economic range where open type with agitator vessels are provided with various cheaper options to suit every budget.        

• Certification: Ce Certified
• Voltage: 220V/380V
• Power: 5-7kw
• Warranty: 1 Year
• Max. Loading Capacity: 5000L
• Weight: 100-500kg
• Automatic Grade: Automatic
• Mixer Type: Homogenizer

Since, we have stringent quality control policies, our entire range of products are trusted throughout the industry. From markets of Hyderabad(India) to any other, we are capable of providing our product to the buyers anywhere.

Further, we offer Aloe vera processing machinery that is designed to process 1MT (1000kg) to 100MT of aloe vera leaves processing per hour. We have supplied machinery to over 40 aloe vera processing units.

• Color: Silver
• Warranty: 12 Months
• Usage: For Industrial Use
• Power Source: Electricity
• Operating Type: Manual
• Surface Treatment: Painted
• Supply Ability: 1 Unit Per Day

• Material: Stainless Steel
• Driven Type: Electric
• Condition: New
• Type: Ointment Manufacturing Plant
• Country of Origin: India
• Automatic Grade: Automatic
• Power Consumption: 10 hp - 150 hp
• Production Capacity: 200 liters - 5000 liters

• Completely closed tank for optimum production • Conforms to the CGMP requirements for the FMCG industry. • Provided with anchor agitator for better mixing • Jacketed vessels for heatingcooling operation • Provided with mechanical seals for leak-proof operation. • Provided with bottom entry homogenizer for proper emulsification. • Provided with an electrical panel for control of various parameters • Optional – load cells for online weighing • Optional – pre blending tanks provided • Capacity – 500 Ltrs to 10,000 Ltrs batch sizes.

nner Shell is made of suitable thick SS 316 material. Both top & bottom dish ends Agitator will be of paddle type stirrer mounted on a thrust bearing housing Main Mixing vessel is supported by 3 nos. of legs and bottom discharge The vessel is insulated (asbestos free ) with SSMS material of suitable thick sheet

adhisakthi is a superior name in the domain of manufacturing liquid manufacturing plants, wherein liquid soap plant machine is one of our best products. We are trusted as the liquid soap plants manufacturer from india, having commitment towards highest quality standards. We keep pace with the market innovation all over the global arena through our research wing. It enables us in ensuring latest technologies in every component of liquid soap plant machine such as: main mixing vessel phase vessel storage trolleys working platform mixing capacities: 50 kgs /100 kgs /250 kgs / 500 kgs /1000 kgs /2000 kgs / 5000 kgs. manufacturing vessel: 3 agitation assemblies are supported by top dish geared motor is the fuel for agitator it is balanced by 3 legs that are at an equal distance and 120 deg angles it is insulated with mineral wool with ss 304 cladding it is jacketed for circulation or cold water and steam product contact points are made of ss 316l, class 4 b (mirror finish) ss 316 l anchor stirrer consists of plates rotating at a speed of 50 rpm top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet / 50 mm dia butterfly discharge valve / 10 mm dia temperature sensor phase vessel: it is insulated with mineral wool with ss 304 cladding it is made of ss 304 and jacketed for circulation or cold water and steam product contact points: ss 316l, class 4 b (mirror finish) propeller type agitator rotates at 960 rpm batch storage trolley it has 40 mm butterfly discharge valve and a flat top lid product contact points have ss 316 l as material of construction to class 4 b ss 304 finished covers, with class 2 b stain finish the vessel is mounted on 3 legs and castor wheels this cylindrical trolley has 3mm thick conical bottom vessel optional accessories circulation pump steam lines transfer pipe lines working platform  thick conical bottom vessel

We manufacture Liquid Detergent & Shampoo Making Machines conforming to the requirements and specifications of our customers. These machines are of high quality and are higly durable. These machines are designed to be user friendly and economical to operate.

Shampoos are manufactured by simple slow blending in a stirred vessel. Shampoos are cleaning formulations used for a wide range of application, including personal care, pet use, and carpet. Most commonly, shampoos are used for personal care, especially for washing the hair. Consumer product corporations will continue to produce new type of shampoos.

rameshwar steel fab is one of the important manufacturers and exporters of liquid detergent &shampoo making machines that are prepared in amenability with customer’s necessities. Our company machines are well- known for great performance and easy operations. Presented in bulk quantities, these machines guarantee great quality and long service life. These machines are completely user friendly and cost effective, facilitating easy manufacture processes. great shear homogenizer is the important product of ele and the single, precise emulsification working head is the main point to homogenizing result. The accuracy between stator and rotor is composedof factors such as space force, concentricity, material hardness, shearing area, linear velocity etc. Homogenizer are extensively used in chemical production, liquid with liquid, liquid with powder.

All Contact Parts Made Out of SS 316 SS 316 L Quality Material Conforming to cGMP norms, All pipelines are electro - polish from inside and joints are easy openable & fitting after cleaning, Complete Lid lifting arrangement to facilitate cleaning and product change over, interlocked with safety device so that anchor stirrer statrts onllllly when lid closed, Intensive mixing by special smi - contra design anchor stirrer avoiding dead zones. Contra Rotary Stirrer for Tooth Paste, Variable Speed drive provided for main anchorstirrer asembly for different speeds, All transfer are done under vacuum to avoid any hand touch & Contamination. (complete untouched process). Bottom Entry angular homogenizer provided to ensure proper emulsification & homogenization of the product.Forced homogenization in the mixing vessel or upon emptying, Bottom homogeniser is provided with double cartridge mechanical seal with TCTC seal face, with cooling water arrangement for the mechnical seal and water detection sensor to trip the motor if the fow of water to the mechanical seal is stopped, ensuring thorough safety of the seal due to its high speed application, Transfer (Lobe) pump provided to transfer ready product from main mfg.Vessel to storage or filling area, Digital metering pump provided for transrring exact volume of cream from stprage vessel to hopper of tube filling packaging machine.

• Voltage: 220 V
• Corrosion Resistance: Yes
• Country of Origin: Made in India
• Capacity: upto 100 Liters
• Machine Material: Mild Steel
• Automation Grade: Automatic

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Shampoo Making Machine