Automatic Injectable Powder Filling with Rubber Stoppering Machine
800,000 Per Piece
1 Piece (MOQ)
Pre-filled Syringe Filling and Rubber Stoppering Machine
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1 Unit (MOQ)
Pre-Filled Syringe Filling & Stoppering Machine Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre Filled Syringe Stoppering Machine, Pre Filled Syringe Sealing Machine, Pre Filled Syringe Plunger Insertion Machine, and Pre Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI. Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch. Key Features The machine is manufactured or developed accordance with GMP standards. The structure is made of SS 304 or cladded with SS 304. Rigid vibration free construction for trouble free performance. Machine with out-feed trays for collection of syringe tub. All contact parts SS 316L and non-contact parts are SS 304. Machine suitable for different syringe size with help of change part and depends on characteristic of liquid. Servo with syringes synchronized system for filling Accuracy. Filling volume set with touch screen HMI. Pneumatically controlled Stoppering mechanism. Very easy & accurate electronic based volume setting of different pre-fill syringes. Zero Dripping filling stations. Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe. Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes. Low air machine stop sensor. LAF stop machine stop sensor. Door interlocking system. A suitable expandable PLC with programming & 7” colour touch screen HMI. The Pharma grade silicon tubes are used for filling & CIP/SIP. There is a very less product change over time due to very less usage of mechanical parts. All liquid contact parts easily removable for cleaning and sterilization purpose. Machine with LAF which can maintain class 100 condition (OPTIONAL). Co eccentric nozzles for quick filling of liquids. For different heights of syringes, the whole assembly can be moved upwards & downwards. Production counter is given with password protection for daily track report. The faults can be detected on the PLC touch screen HMI and can be attended easily. The output speed can be appeared on HMI screen. Very less mechanical adjustment required due to the special design. User friendly and very less maintenance required. NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation. Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.
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Automatic Injectable Liquid Filling Machine with Rubber Stoppering Unit
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High Speed Automatic Sterile Injectable Powder Filling cum Rubber Stoppering Machine
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The machine will have single hopper & single wheel each the track. Negligible powder spillage will be there between hopper & wheel. Parts / Assemblies required to be autoclaved will be easily removable and reset with user friendly assemblies.
Powder Filling with Rubber Stoppering Machine
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Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine is a Double wheel Double Track Powder Filling Machine with Vibratory Rubber Stoppering Unit to feed higher quantity of rubber stopper to the feeding chute for High Speed Performance of Machine. This Machine is mainly used to fill two different product in one vial or to fill Double dosing product at the speed of 250 Vial / min. The incoming dry vials (sterilized and siliconised) are fed through the unscrambler with suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel. The sterilized powder stored in two powder hoppers is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, each powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel, vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, the doctor blades can also be adjusted from outside without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the vial. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the container one by one. It is a double wheel Double track machine, so each powder wheel is filling vials alternately with double track system. The filled vials are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing system.) After separated from vial separator, vials move further towards rubber stoppering unit and in between it will be converted in to single track from from double track with the help of suitable guide rails on machine conveyor. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fit fixing of rubber stopper. After stoppering operation, vials will be collected in to the Scrambler and move towards sealing machine for Vial sealing operation.
Glass Vial Liquid Filling Rubber Stoppering Machine
215,000 - 2,850,000 Per Piece
1 Piece (MOQ)
Glass Vial Liquid Filling & Rubber Stoppering Machine is suitable for Round Vials with maximum speed of 240 Vials per minutedepending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with vaccumetric type Rubber Stoppering System. Special Features: Total Controls on your figure tips. Servo based filling volume adjustment. Easy to adjust filling volume from PLC screen. Easy to maintain and changing spare part, changing format form for different vial sizes. Suitable for the filling Volume of 2ml to 100ml. Volume adjustment by pic controls. Provision of Manually fine volume adjustment Higher accuracy with higher speed due to servo control continuous motion. Provision of half and full stoppering. Inbuilt Scrambler &Unscr ally or fully stopper filled vials. Vial filling machine shall be equipped with eject collect tray for un stopper Vials. Provision for inert gas purging – pre and post the filling. Rejected without stopper vial shall be store in a safe condition, Vial filling machine shall perform the following functions. Vial half stoppering. Nitrogen purging (pre and post fill). Fallen vial eject, no stopper ejects. Ambler with rejected vial collect facility. Rigid vibration free construction for trouble free performance Pick and place type stoppering machine Vial filling machine shall be equipped with pumps with an accuracy of 0.5 on the fill volume. Suitable for Plain as well as Slotted Stoppers, with the help of change parts High Precision manufactured Syringes (2 Nos.) Servo Motor driven Syringes
Stoppering Machine
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AUTOMATIC HIGH SPEED POWDER FILLING FOR INJECTABLE WITH RUBBER STOPPERING MACHINE. Legend Automatic Injectable Powder Filling with Rubber Stoppering Machine is a versatile machine suitable for Round Vials with an optimum Production Rate of various fill rates.Machine is provided with in-built Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to fill powder in Vials.
Vial Filling machine,Vial stoppering Machine
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The Vial Filling and Stoppering Machine has been manufactured specifically to be used for filling injectable glass vials. The basic components of the vials liquid filling machine includes a turntable, conveyor belts made of stainless steel, unique eccentric pre-gassing, filling and other post-gassing aspects. The syringes are made of excellent quality 316L stainless steel. Apart from this, it consists of non-toxic tubing made of synthetic rubber of reliable and durable quality. Furthermore, the compact panel is easy to access, reach and use. Since the area between the machine that is responsible for filling the vials and the one responsible for stoppering the vials is less, hence, the risk of the contamination reduces considerably. It is very important to understand that the machine has been made to work specifically in a sterile environment to ensure that there is no contamination. These are designed for use under the laminar flow protection itself. The redesigning of the un-scrambler has been done to reduce the dead ends and increase efficiency of the spots that are difficult to clean. This is of compact cGMP model This is ideal for filling vials of 2ml to 250ml These are for piston pump/peristaltic pumps filling It provide high accuracy rate There is a system of No Vial-No filling and No Vial-Machine Stop to reduce wastage Systematic auto filling of the objects is designed through in-feed turn tables Reduction in any sort of cross contamination Easy validation processes A/C frequency setup to easily adjust the velocity Validation systems for cross check of bulk production Online mechanism Documentation through IQ/OQ Optional system of PLC with Graphical user interface
Vial Filling Stoppering Machine
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Salient Features Inbuilt Scrambler & Unscramble. 24". Suitable For 2 ml to 100ml vial. No vial no filling. No stopper machine stop. Rigid vibration free construction for trouble free performance. S.S. Elegantly matt-finished body. Elegant and easy control panel for total control on operation. Minimum change over time from one size to another container or fill size. Drip Trey provided.
Injectable Powder Filling and ubber Stoppering Machine
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Automatic Injectable Powder Filling & Rubber Stoppering Machine having eight ports in a powder wheel. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. Adinth offers two models in this machine, first is Automatic Single Wheel Injectable Powder Filling & Stoppering Machine which provides output up to 7000 vials/hour and second is Automatic Double Wheel Injectable Powder Filling & Stoppering Machine provides output up to 14000 vials/hour. All contact parts made for Good house keeping and complies as per current good manufacturing practice (cGMP). Features Compact cGMP model. “No Vial, No Filling” system eliminates wastage of costly powder. Multiple Dosing System. High Volumetric Filling Accuracy of ± 1% of uniform density Injectable powder can be ensured by setting the depth of piston in the port of powder wheel. Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow. Individual drive for the filling & sealing to match the speed of filling & sealing. All motors are provided with appropriate contractors and relays for the protection against any overload or jamming. Safety clutch system to avoid Vial breakage. Variable AC Frequency Drive for speed adjustment. All contact parts are easily removable for mandatory Autoclaving/ Sterilization. Digital counter for counting production output. Process Operation The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.
Sterile Vial Powder Filling Stoppering Machine
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Stoppering Machine
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The precision engineered Vial Filling & Stoppering Machine manufactured by us is designed to successfully meet the operational requirements of various industries. Further, these can be availed with the a. C. Frequency drive for speed control and are acknowledged for features like no vials and no filling systems. These are offered at a fair price range
Stoppering Machine
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The machine consist of two side of turntable, S.S. slat conveyor belt, eccentric pre-gassing, filling & post –gassing S.S. -316 nozzles precision built S.S. – 316 Syringes, silicon rubber tubings, easy –reach compact panel etc. Due to its minimum distance between filling and stoppering, the risk of contamination is reduced.Filling, Rubber Stoppering & Pressing Unit is completely in corporate in single body Structure. Inbuilt two side turn table. All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe. Co-eccentric Nozzles allows very quick and precise setting and making unit compact and manageable. No vial, No Stopper – No Filling System. Easy reach compact panel provided easy and operation. Minimum Change over Time. From one size of container or fill size to another.
PRE-FILL SYRINGE FILLING AND STOPPERING SYSTEM
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System With Unique De-Nester System Individual PFS Filling & Stoppering For Validation Of Individual Syringe Compact Footprint 21CFR Part 11 Compliance Suitable for Aqueous & Viscous Drugs Filling Accuracy @ (+/-) 0.02ml In 0.2ml Fill Fill Volume Spectrum : 0.2 Ml To 10 Ml (Change Part Supported) Servo Driven System
Rubber Stoppering Machine
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Automatic Four Head Volumetric Motion type Liquid Vial Filling with Vacuumetric Rubber Stoppering Machine Model LF-120 is suitable for Round Vials with maximum speed of 120 Vials per minute depending on nature of Liquids, Vial Neck Size and Fill Volume. Machine construction in fully Stainless Steel finish including machine frame structure. Machine with unique motion filling system, Filling Nozzle moves alongwith Vials during the Liquid Filling Process without stoppage of Vials and also with time tested Vaccumetric Rubber Stoppering System for positive placement of Rubber Stopper on Vials at higher speed. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316L Materials. TECHNICAL SPECIFICATIONS Vial Diameter : 15mm to 50mm* Vial Height : 75mm Maximum* Rubber Stopper Diameter : 13mm and 20mm Dry or Wet Grey Butyl Fill Range : 1ml to 50ml with help of Change Parts / Syringes Accuracy : +/- 1% Depending on Liquid with Single Dose Electrical : 220 VAC Single Phase Power Supply Power : 3.0 H.P. Speed : upto120 per minuite, Syringe Fill Range: 0.1ml to 1ml, 1ml to 5ml, 2ml to 10ml and 10ml to 50ml Conveyor Height : 800-850 mm Overall Dimensions : 1200 mm (L) x 1100 mm (W) x 1400 mm (H)
Stoppering Machine
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Automatic Six Head Vial Filling & Stopperring Machine Works On Volumetric Liquid Dispensing Principle With Diving Nozzles. The Unit Is Made Compact, Versatile And Enclosed In Stainless Steel Elegantly Matt Finish Body, Consists Of Delrin Conveyor, Reciprocating Nozzle With Self-centering Devices & SS Syringe.
Rubber Stoppering Machine
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Automatic Vial Filling & Rubber Stoppering Machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Adinath offers different models of Vial Filling & Rubber Stoppering Machine suitable for pharmaceutical industry. Our Automatic Six Head Vial Filling & Rubber Stoppering Machine provides output up to 9000 vials/hour suitable for large batch production, Our Automatic Four Head Vial Filling & Rubber Stoppering Machine provides output up to 7200 vials/hour suitable for medium batch production and Our Automatic Two Head Vial Filling & Rubber Stoppering Machine which provides output up to 3600 vials/hour suitable for medium & small batch productions. Our Vial Filling Machines are easy to operate & complies as per cGMP standards. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request. Salient Features “No Bottle - No Fill" system. All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning. Machine construction in SS 304 material. Diving Nozzle for Foam free filling. Very High Fill Accuracy. Automatic In-feed and Exit of Bottles. Minimum Change Over time. Unique Free Spinning Bottle Separator- No pneumatic operation. Built-in A.C. Variable Frequency Drive System. Process Operation Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.
Stoppering Machine
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LAXMI Automatic Eight Head Aluminum Cap Sealing Machine, Model: LACS – 200 is compact versatile machine. The machine is precision built on sturdy welded steel frame and doors are provided to facilitate the servicing of machine. Duly Stoppard Vials are continuously fed from the turntable of filling machine to the flat conveyor belt of sealing machine and move further through in feed worm for correct spacing and transferred to the in feed star wheel. Flip off Aluminum tear off caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with in feed star wheel, its picks up Aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit star wheel pocket and further moves out on to the flat conveyor belt.
rubber stoppering machines
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We also offer high quality Rubber Stoppering Machines in industry. These machines are widely acclaimed for their smooth functionality, easy maintenance, flawless performance, easy operations and economic rates. Under the supervision of ourimmensely skilled and experienced team members, we are able to offer best quality machines in market. These machines are offered within the short span of time. Precisely engineered Easy to operate Les maintenance cost
DRY POWDER FILLING STOPPERING MACHINE
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Automatic Injectable Powder Filling with Rubber Stoppering is a compact model used for filling Stoppering of Dry Powder Injectable in to vials. The incoming dry container sterilized are fed through the Un-scrambler and suitably guided on the moving delrin flat conveyor belt at the required speed of the correct placement below powder wheel. The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled container is immediately separated on the conveyor by vial separator and moves further for Stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.