Pre-filled Syringe Filling and Rubber Stoppering Machine
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1 Unit (MOQ)
Pre-Filled Syringe Filling & Stoppering Machine Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre Filled Syringe Stoppering Machine, Pre Filled Syringe Sealing Machine, Pre Filled Syringe Plunger Insertion Machine, and Pre Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI. Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch. Key Features The machine is manufactured or developed accordance with GMP standards. The structure is made of SS 304 or cladded with SS 304. Rigid vibration free construction for trouble free performance. Machine with out-feed trays for collection of syringe tub. All contact parts SS 316L and non-contact parts are SS 304. Machine suitable for different syringe size with help of change part and depends on characteristic of liquid. Servo with syringes synchronized system for filling Accuracy. Filling volume set with touch screen HMI. Pneumatically controlled Stoppering mechanism. Very easy & accurate electronic based volume setting of different pre-fill syringes. Zero Dripping filling stations. Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe. Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes. Low air machine stop sensor. LAF stop machine stop sensor. Door interlocking system. A suitable expandable PLC with programming & 7” colour touch screen HMI. The Pharma grade silicon tubes are used for filling & CIP/SIP. There is a very less product change over time due to very less usage of mechanical parts. All liquid contact parts easily removable for cleaning and sterilization purpose. Machine with LAF which can maintain class 100 condition (OPTIONAL). Co eccentric nozzles for quick filling of liquids. For different heights of syringes, the whole assembly can be moved upwards & downwards. Production counter is given with password protection for daily track report. The faults can be detected on the PLC touch screen HMI and can be attended easily. The output speed can be appeared on HMI screen. Very less mechanical adjustment required due to the special design. User friendly and very less maintenance required. NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation. Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.
Dual Chamber Syringe Filling Machine
20,000,000 Per Bag
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Semi Automatic Syringe Filling Machine
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Harnessing our experience in the industry, we take the responsibility to deliver utmost quality to the customers. As a Manufacturer, Exporter & Supplier, we offer a range of Semi Automatic Syringe Filling Machine. This range includes different specifications and customizations. Our team of expert professionals keeps quality on the top of our priority list. Such quality is offered at affordable rates. Lay your hands on our machine for economical rates.
Syringes Horizontal Flow Wrap Machine
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syringe pump machine
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Automatic Disposable Syringe Packaging Machine
450,000 Per Piece
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Disposable Syringe Wrapping Machine
46,000 Per Piece
The range, we offer, is stringently checked for the raw material used; our quality auditors ensure that the final product is sternly designed using the beat in class inputs to bring forth quality range. It is due to our guarantee of providing damage-free products to the clients; we are highly in demand amongst the buyers. Our packaging experts keep a stringent check on the entire packing procedure ensuring the same.
Disposable Syringe making mchine
31,900,000 Per Set
01 Set(s) (MOQ)
disposablesyringe made of high polymer polypropylene which has good biocompatibility. itis divided into three parts and two parts. the three parts structure is composed of plunger, gasket, barrel,injection needle and outer packing. the two is plunger, barrel, injectionneedle and outer packing. medical needles and syringes should be sterilized through ethylene oxide. asepticand non heat source. syringes are packed in a plastic bag or paper packaging,the packaging must indicate the name of the product, standards, specifications,batch number, production date, whether with a needle, whether sterilized byethylene oxide sterilization, valid date of sterilization, matters needingattention, manufacturer and its information. qualified products require hightransparency, clear and accurate marking line and not easy to fall off and better sliding performance. the end ofthe cylinder should be designed with an anti shedding structure to prevent theoperation from being too strong to exit the barrel. the plungershould be designed to have a self destruct structure so that it can be easilytreated after one time using. asmentioned above, in order to meet the requirements of production, the production of disposablesyringes must conform to the iso7886 standard and the process needs to be inthe 100 thousand level purification workshop. higher requirements for theproduction environment and the configuration of the machines. needs theguidance from experienced professionals and should use the equipment which aretested a lot in the market. the schematic diagram of the product is shown asfollows:
Volumetric Syringe Liquid Filling Machine
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1 Piece (MOQ)
Automatic Pre Filled Syringe Filling
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Pre Filled Syringe Filling & Stoppering Machine Model –PFS-SA-10 is very compact and elegant PLC. Based cGMP model for automatic filling and Stoppering operation of pre filled syringe. Automatic filling cycle start in 10 steps with at a time 10 syringe will fill with help of perisatalistic pump or ‘valve lees syringe ‘. THEN Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plug tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and Stoppering chambers. Now he can start the machine. Automatic Stoppering cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation. Program cycle for evacuation and Stoppering. Cycle Operation Pre Evacuation in the chamber Nitrogen flushing. Vacuum Evacuation in the chamber Nitrogen flushing. Vacuum Evacuation repeats. Nitrogen flushing repeats. Vacuum creation with hold. Plunging of stoppers inside the pre-filled syringes Nitrogen purging cycle with Vacuum break.
Pre Filled Syringe Machine
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Osm specifically developed with pharmaceutical filling applications in mind, the osm allows its users to process small to medium size batches with all the conveniences a full scale production machine would offer. Filling is done by volumetric syringe andor peristaltic pump. This filling system is suitable for operation in conventional laminar flow principle in laboratories.
Disposable Syringe Packaging Machine
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We bring forth for our clients a wide range of Disposable Syringe Packing Machine that has a high level of automation and flexibility.
Syringe Filling Machine
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Semi Automatic Pre-fill Syringe Filling Machine
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Operation : Syringes loaded on Stainless Steel Comby Tray. Prefilled syringe tray can Placed on the Comby Tray Stand. The Filling Syringes move in indexing position to fill the syringes next by next as a settable filling Volume using Pare static Pump. After desired volume filling syringe transfer on stoppering station stoppering is done on well designed manner. Salient Features: Rigid Vibration Free Construction for Trouble Free Performance. SS Elegantly Matt Finished Body. PLC Operated Elegant and Easy Control Panel for Total Control on Operation. Minimum Change overtime, from one size to another syringe or Fill Size. The Unit is Made Compact & Versatile as per GMP Norms. All the Contact parts made from SS 316 Material.
SEMI AUTOMATIC PRE-FILL SYRINGE
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Suitable For R & d / F & d Purpose & Small Batch Size Production Suitable For Nested Pre-fill Syringes & Nested Stopperes Manual Transfer Of Tub From Filling To Stoppering Unit 21 Cfr Part 11 Compliance Suitable for aqueous & viscous & visco - elastics drugs Filling Accuracy @ (+/-) 0.02ml In 0.2ml Fill Fill Volume Spectrum : 0.2 Ml To 10 Ml (change Part Supported)
Pre Filled Syringe Filling Stoppering Machine
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Automatic Prefilled Syringe Filling Machine is suitable for the filling prefilled syringe uses in pharma applications. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry. Process Operation Syringes loaded on Stainless Steel in-feed hopper. Prefilled syringe tray can directly loaded on to the machine. Syringes move from infeed station to the filling station filling is done by electronic pump. After desired volume filling syringe transfer on stoppering station stoppering is done on well designed manner. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.
Pre Filled Syringe Filling And Stoppering Machine
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Monoblock pre Filled Syringe filling and Stoppering machine Model - CPPFS is very compact and elegant PLC based GMP model for automatic filling and Stoppering operation of pre filled syringe. Operator has to keep a nest (tray) of 100 pre filled syringes over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes. Operator has to keep a nest (tray) of 100 pre-filled syringes over the SS jig. Then he has to put a plugs tray with suitable stoppers over the SS-316 plug tray. Then after he has to close the evacuation and Stoppering chamber. Now he can start the machine. Automatic Filling cycle start one by one as per the programmed Stoppering cycle mentioned as under. 100 stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the Stoppering operation. PROGRAM CYCLE FOR EVACUATION AND STOPPERING Cycle Operation 1 Vacuum evacuation in the chamber 2 Nitrogen Flushing. 3 Vacuum Evacuation repeats. 4 Nitrogen flushing repeats. 5 Vacuum creation with hold. 6 Plunging of stopper inside the pre-filled syringes 7 Nitrogen purging cycle with Vacuum break. SALIENT FEATURES: Model : PFS - 05 is a compact, elegant and matt - finished encompassed with stainless steel (SS-304) Perfect synchronization of PLC based cycle, filling stroke and Syringes to fill volume for 1ml to 5ml Compact and feather-touch MMI control panel for easy control of the machine operation The machine is equipped with easily adjustable leveling legs so foundation is not required. Nitrogen filter is provided pre-filter 0.5u. and final filter is 0.2u. air ex. Is 0.2u. UTILITIES Sterile air and nitrogen Important Requirements 1 Vacuum pump is to be installed outside the sterile area. 2 Silicon tubes are under the scope of customer 3 Water line is required for cooling of vacuum pump chambers PERFECT SYNCHRONIZATION OF PLC
Pre Filled Syringe Filling Stoppering Machine
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syringe machine
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Machine is a compact, elegant and matt (Dull). finished encompassed with stainless steel (SS 304). Viscous substance (1 ml to 3 ml). Accurately with the help of change parts. CIP SIP ready system.