Thermic Fluid Air Heater Dealers

• Warranty: 1 Years
• Type Of End Use: Sugar Plant
• Capacity: 10 Tons
• Material: Mild Steel

In Sugar factory the massecuit going to the centrifugal machine (‘C’ massecuit in particular) should be at a specific temperature so as to minimize its viscosity and to avoid overloading of centrifugal motor. Massecuit is cooled in crystallizer to extract maximum sugar from molasses but the disadvantage of cooling is, massecuit while cooling gets more viscous, sticky & does not flow freely up to the centrifugal machine. The machine also gets ununiformly overloaded, thus it’s purging capacity reduces. To overcome all these problems there arises the need of a heater that raises the temperature of massecuit. The heater should fulfill following things. The heater design should be such that the massecuit gets heated quickly during its transit time from pug mill to centrifugal machine. If not then the problem of raise in molasses purity arises.  The heater must have minimum retention time.  The heater should be dimensionally small and compact so that it can be fitted above the centrifugal machine, below pug-mill.  The most important is that the heater should have minimum maintenance. Heating media for the heater should be such that the co-efficient of heat transfer should be high so that the massecuit gets heated quickly during transit time through the heater.  ‘VISHWA’ Transient Heater fulfills all the above points so it can be really called as ‘TRANSIENT HEATER’.Heating media in all conventional Transient Heaters is hot water. The co-efficient of heat transfer from liquid (hot water) to semi solid i.e. massecuit is very less, but that of vapour to liquid is very high. Vapours when get condensed a large amount of ‘Latent Heat’ is released. ‘VISHWA’ Transient Heater is designed, based on this phenomenon.Working Principle Self-generated low temperature vapours are used as heating media in ‘VISHWA’ Transient Heater. Input energy required to run the Heater is only about 20 Kgs. of 100 PSIG. steam per hour. Heat energy of steam is transferred to the distilled water (Condensate) filled in the part of heater called ‘Vaporizer’. Condensate in the vaporizer gets evaporated and vapours are produced. These vapours are used as heating media in the Transient Heater which circulate through S.S. tubes and get condensed again after letting out the latent heat to the massecuit.Condensate flows back in to the vaporizer and again vapours are produced. This is how massecuit heating continues in Transient Heater. The heating media loop is completely sealed and kept under vacuum to generate vapors at low temperature and heater becomes self regulating of maintenance free.Here regulating the steam supply to the vaporizer controls the vapour temperature.

• Material: Mild Steel
• Country of Origin: Made in India
• Temperature: 300 DegreeC
• Shape: Round
• Tank Capacity: 1000 Litre
• Voltage V: 380 V
• Burner Control: Yes
• Min Capacity: 100 kCal/hr

Equipments used for heating Air by using Steam Or Thermic Fluid as the heating medium. Finned tubes are used as the heat transferring media to the air. Many combinations of finned tubes can be used as per the requirement, depending on temperature and application. Equipments are sized as per the Air Volume to be heated mainly the material of construction are Mild Steel and Stainless Steel.   Application Used for Air Heating in commercial applications and Pharma Equipments like – Fluid Bed Dryers, Tray Dryers, Spray Flash Dryers etc 

Also called asreheater is used to heat up the massecuite which just cooled down in the crystallisers. The massecuite is cooled in the crystallisers in order to grow the crystals by depositing sucrose in the mother liquor onto the crystals created in the pan. The reason to reheat the massecuite is to reduce the viscosity of the massecuite to make the separation of the crystal from the mother liquor in the centrifugal easier. If the crystallisers have been doing their work properly the massecuite will be at about 40°C. In order to be free spinning the massecuite should be heated to about 55°C. The hot water water temperature should not exceed the massecuite outlet temperature by more than 2 or 3°C. FEATURES: • Designed & Manufactured For Specific Requirement and Atomization Of Transient Heater. • Compact size No pump required as massecuite is heated by low Temperature Vapors. • Power Saving and totally Maintenance Free.

• CAPACITY :: 1,00,000 Kcal/Hr. to 50,00,000 Kcal/Hr.

The FBC fired THERMIC FLUID SYSTEM consist of a Radiative Heat Exchanger Coil / Convective Heat Exchanger Coil / HRU unit / Air pollution equp. With fluidised bed combustion furnace , controlled Fans , TFH Pump. Where the Thermic Fluid travelled through Pump in to the Convective H.E. and than Radiative H.E. to Final Process. As we consider the Flue gas path, Flue gas passes from furnace to Radiative H.E. to Convective H.E. than HRU unit to Air pollution eqp. to I.D. Fan and Chimney.

Owing to our rich industry experience and knowledge, we are engaged in manufacturing and supplying a qualitative collection of Transient Heater. Our offered range is ideal for sugar industries to remove the impurities in the sugarcane in order to facilitate the further processing. The offered range is manufactured by utilizing premium class raw material and advance machines.

• Material: Mild Steel
• Type: Fluid Air Heater
• Tank Capacity: 500 - 2000 L
• Surface Finish: Coated
• Clearance From Ground: 12 Inches

  It consists of vaporiser with thermic fluid and transient heater to heat the massecuite by low temperature vapour of thermic fluid at about 80°C before feeding to Continuous Centrifugals.The vapors from vaporiser will pass through the tubes of Heat Exchanger to exchange the heat to the Massecuite passing through the Transient Heater. After dissipating the heat to the Massecuite, the vapors will condense & return back to the Vaporiser, in the form of thermic fluid.This type of exchanger operates at low temperature and at a faster rate of heat transfer to avoid dissolution of crystals.

• Material: Metal
• Tank Capacity: From 0.4 to 10.0 million kcal/hr
• Firing fuels: Pulverized coal ,rice husk, sawdust, petcock
• Efficiency: Overall efficiency of 80 % ( /-2%) on NCV with APH

Thermic Fluid Air Pre Heaters are extended surface type heat exchangers widely used to heat the air where steam is not available or steam saturation temperature is not sufficient to heat the air to the required process air temperature. Various grades of thermic fluids are used as heating media.

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