ultrasonic wire cleaning machine
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ultrasonic wire cleaning machine
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Requests for cleaning processes in the wire industry are continuously increasing and at the same time with increased quality requirements. Cleaning is the removal of contaminants present on the surface of the wire but not.chemically.linked.to.it. Cleaning is used for stainless steel, low and high carbon steel, aluminum alloy, copper wire to remove calcium and sodium parts lubricant residues after the dry drawing process, or lubricant oil from a wet drawing machine or forming process etc. Two types of technologies are usually proposed for this purpose: ultrasonic cleaning and electrolytic cleaning. Both of them have advantages and have to be chosen carefully depending on the type of wire and the type of products to be removed from the wire. Let’s compare briefly the two technologies.
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ultrasonic wire cleaning machine
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PROGRESSIVE ULTRASONICS specializes in manufacture of Textile Reed Cleaning Machine. This machines are manufactured specially for cleaning of the Textile Reeds of 4 meters & 2 meters length at a time. The characteristic feature of Ultrasonic Cleaning is that mechanical energy in the form of high intensity, high frequency sound waves are radiated in the cleaning liquid. This results in the build-up and collapse of large number of minute vacuum bubbles within the liquid. This phenomenon known as CAVITATION is responsible for special scrubbing action which ensures a thorough cleaning of all immersed surfaces, holes, recesses, crevices and other inaccessible areas.
ultrasonic wire cleaning machine
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Requests for cleaning processes in the wire industry are continuously increasing and at the same time with increased quality requirements. Cleaning is the removal of contaminants present on the surface of the wire but not chemically linked to it. Cleaning is used for stainless steel, low and high carbon steel, aluminum alloy, copper wire to remove calcium and sodium stearate lubricant residues after the dry drawing process, or lubricant oil from a wet drawing machine or forming process etc. Two types of technologies are usually proposed for this purpose: ultrasonic cleaning and electrolytic cleaning. Both of them have advantages and have to be chosen carefully depending on the type of wire and the type of products to be removed from the wire. Let’s compare briefly the two technologies.
ultrasonic wire cleaning machine
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Tank will be made up of SS 304, 16 gage material. All bends of tank would be rounded @ radius of R10. A lid will be provided for the tank, which would be made of SS304, 16 gage materials. Drain: 12 "ss ball valve will be provided for solvent drain. Equipment body will be made of SS material. FEATURES:- Powerful & reliable cleaning Built in microprocessor Built in digital thermometer & timer to set optimum conditions. Built in drain valve unit. Silicon rubber heater for durability & stability. Built in alarm function for noticing operation STOP.
ultrasonic wire cleaning machine
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ORION Ultrasonics providingsuggesting, tanks are made out ofS.Spolypropylene PPH with one storage tank and one overflow tank in order to avoid bending of the wire. LiquidChemical transfer pump is provided to transfer the chemical from the storage tank to the overflow tank.After the chemical cleaning processoperation, water rinsing is necessary, to remove the chemical residuals. we have developed a jet spray system for the best rinsing effect for each wire. In addition, system is provided with efficient air wiping to avoid carry over of chemical as well as drying of the wires. We are manufacturing the wire cleaning systems as per customer’s requirement.
ultrasonic wire cleaning machine
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Appropriate liquid is poured in the tank for removing specific contamination. Heating if desired is also incorporated. The Job is loaded on jigs. Fixtures, Wire, Baskets or any other convenient method and immersed in tank for prescribed time. Single stage ultrasonic cleaning system is useful with Neutral or Alkaline liquid. Acidic solution to be used with special arrangements. Stainless Steel 316304 grade 1618 gauge construction. Digital and Thermostatic control on heaters.
ultrasonic wire cleaning machine
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ultrasonic wire cleaning machine