Vertical Shaft Kiln Dealers

• Application: Industrial
• Weight: 10000-15000kg
• Driven Type: Hydraulic
• Warranty: 2years
• Surface: Powder Coated

Working Principle And Brief Description. Operation is round-the-clock and annual production of up to 60 lakh bricks has been achieved from commercial VSBK’s operating in India and across. The kiln can be operated throughout the year and even during monsoon time.   A VSBK gives you unmatched flexibility of operation, good product quality and substantial saving in energy costs. You can plan a precise production schedule and produce exact quantity of bricks that you require. Once operational, loading and unloading is carried out simultaneously. In general, one batch of bricks is loaded (and one unloaded) every one and a half to two hours. The bricks remain inside the kiln for approximately 24 to 30 hours instead of the 20 to 30 days required with a BTK. This reduces the working capital substantially.   The choice of fuel is based on cost considerations and the quality of product desired.Based on the location, coal and even lignite pellets are being used effectively. However proper firing control and optimum quality is achieved with a low volatile coal having a calorific value between 4000 – 5000 KCal/kg to raise the kiln temperature around 1100 degree centigrade. High calorific value coal is not recommended for VSBK operation. Recommended coal size is between 5 to 50 mm. In recent times where suitable coal is not available, VSBK has been operated with wastebiomass based green solid briquettes. It has the equivalent consumption to coal and produces identical quality.

We have a dedicated quality control department to ensure the products provided to you are as per international quality management systems. Due to our strict packaging guidelines, we ensure that the packaging is done using quality packaging material. We have an advanced packaging system and we use only high quality materials for ensuring complete safety during warehousing and transportation.   Advantages : Different plant sizes available Use of alternative fuels like low volatile coal, petroleum coke, lignite etc. Use of alternate raw materials like bauxite, laterite, iron ore, Lime, Sea Shells etc. Better Kiln design to prevent radiation loss. Fuel efficient technology. Low capital Investment. Easy management. Smaller site area. Clean production

Vertical kilns have among others the advantage of low investment profile and hence very suitable for small and medium scale processing of various solid minerals such as limestone. The low investment profile therefore makes it attractive in developing countries where sources of investment capital are lean. Vertical lime kilns however are plagued with a number of operational problems such as channeling, stratification, hanging accident, poor heat distribution among others. This work investigated the effects of burner types, firing rate and degree of draft on the vertical lime kiln temperature profile and hence the efficiency of the kiln. A pilot twin shaft lime kiln of 1.5 ton per day capacity was employed in the evaluation. It was shown that low firing rates of the burners affects negatively the kiln throughput and very low drafts lead to excessive backfiring of the burners. Many strategies were proposed to mitigate various negative phenomena experienced in the operations of vertical kilns.   The vertical  lime kilns have been shown to posses a lot of potentials in the lime industry and small scale cement industries. In view of the need to set up more small/medium scale chemical plans to meet with the local needs of chemical products like lime, the vertical lime kilns offers a good investment options. This is because of the following over-riding advantages shaft kilns posses over the rotary kilns. Low initial capital investment Low cost of operation Good flexibility of operations Low environmental pollution effects   Also the vertical shaft kilns because of its labor intensive nature is appropriate for developing countries where labor is cheap and unemployment rate is very high. This work therefore seek to establish important strategies for operations of fired vertical lime kilns in order to achieve efficient operations which will ultimately encourage investments in vertical shaft kiln facilities. This is hoped will create multiplier effects that will catalyze growth of developing economies.

Vertical Shaft Kiln is the right option for the refractory. Numerous fuels such as coke, coal, gas, oil, as well as other alternative fuels are combusted using different types of burner or charging systems. Our Production capacities for Vertical Shaft Kiln vary from 70 to 500 TPD are achieved.Equipped with external burners and inside special refractory structures, that allows a homogeneous heat distribution in all the kiln cross section. These kilns allow the use of a wide range of fuels, alternate andor contemporaneously. Thanks to their particular technology, in these kilns it’s also possible to use solid pulverized fuels as pet-coke, coal, saw dust or other waste fuels.

When simplicity, lower capital investment and easy maintenance are the main issues, Urja Vertical Shaft Kiln is the right option for the refractory. Numerous fuels such as coke, coal, gas, oil, as well as other alternative fuels are combusted using different types of burner or charging systems. our Production capacities for Vertical Shaft Kiln vary from 70 to 500 TPD are achieved. Features : Different plant sizes available (50 TPD, 65 TPD, 75 TPD, 100 TPD and so on)Low capital investmentFuel efficient technologyUse of alternative fuels.

We are reckoned as a prime vertical shaft lime kiln manufacturer, exporter, and supplier in india. The vertical shaft lime kiln is a single shaft type and mix fire kiln system, offering various advantages to lime industry. Our vertical shaft lime kiln provides efficient and cost-effective way for lime calcinations. advantages : clean productionlow maintenance costeasy managementmultiple fuel option with gasifierfully & semi-automatic plant optionssmall to middle capacity lime productionssmaller site arealow investment cost highlights : fuel efficient technologyprevents radiation lossdesigned for alternate raw materials : bauxite, laterite, iron ore, kaolin, calcite, etcdesigned for alternative fuels : low volatile coal, petroleum coke, lignite, saw dust, other waste fuels, etc.different plant sizes (15tpd, 25tpd, 50 tpd, 65 tpd, 75 tpd, 100 tpd, 150 tpd & 200 tpd)

Our company is a prominent Manufacturer, Exporter, and Supplier of Vertical Shaft Kilns that have a sophisticated design for an effective performance. Our Vertical Shaft Kilns are dimensionally accurate and provide effective results tour customers. Due to their highly durable nature, our Vertical Shaft Kilns are reliable to our customers. FeaturesEasy to operateReasonable pricingUnique designsEffective performance Demanded ByPower IndustriesVarious other industries

• Capacity: Capacity : 2 - 10 ton per hour.

We are manufacturers, suppliers and exporters of Vertical Shaft Kiln. Application : Clinker, Lime stone, Minerals. Vertical Shaft Kiln technology. Continuous process allowable temperature up to 1500 Degree. Sub-drive through Vertical Mounted Gear Box. Sub-divided in to high alumina fire bricks. Heavy duty Rotary Grade Capacity : 2 - 10 ton per hour.

• Production Capacity: 20 to 70 Tpd
• Temperature: 1400 to 1600 Deg C

In a shaft kiln, raw material moves counter flow to hot gas in the shaft. This gives shaft kilns the lowest fuel consumption of any type of kiln. The shaft refers to a vertical vessel where the firing takes place. Because of the weight of the bed of material in the shaft, there are limits on the size and strength of the type of raw material that can be processed.

calcined bauxite vertical shaft kiln, Refractory Castables, high alumina

We offer high quality Vertical Shaft Kiln Machine with skip Hoist. These machines are known for their durability, high efficiency and workability. We also offer customization services to our clients at competitive prices. Our vertical shaft kiln is manufactured from the premium quality raw materials using high technology machines. annular shaft kiln provided by us is the perfect fusion of high durability and reliability. Features: · Vertical Shaft Kiln technology · Application : Cement Clinker · Continuous Process · Sub-drive through Vertical Mounted Gear Box · Sub-divided in to High alumina fire bricks · Heavy duty Rotary Grade Specifications: · Capacity: 2 – 7.5 ton per hour · Allowable temperature up to 1500ºC · Fuel : Pet Coke or Coke Breeze

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