Welding Manipulators Dealers

• Size: 30 inches

Welding Manipulators help your company become more efficient by allowing one employee do the same lifting task that previously took two or more people to accomplish.

Our company offers flawlessly manufactured welding manipulator all over the country. We are acknowledged among the trusted welding manipulator manufacturers and suppliers. The well designed welding manipulators consist of electric logic controller to achieve smooth and consistent welding quality. We offer welding manipulator at affordable prices. Features sturdy base frameac or dc driven rotary tablecontrol console with fixed control paneloptional electromagnetic dynamic braking options in tilting arrangement geared manual

• Material: Metal
• Shape: Round
• Use: Industrial
• Diameter and Length: 3.15 and 450
• Quality: Optimum

As we are much more concerned about the safety of the products, we keep them under a secured environment of our capacious and well-structured warehousing unit that is supervised by experts. Customers can obtain their orders in customized packaging from us. We use only premium quality material for the packing of the products ensuring zero damage to the orders during transit.

• Automatic Grade: Automatic
• Application: Industrial Use
• Warranty: 1 Year
• Country of Origin: India
• Brand Name: JP Robotics & Automation

• Feature: Heavy Duty Structure made out of fabrication steel,Extremely robust and vibration free,Highly stable and accurate motion even at low speeds

We manufacture a complete line of column and boom welding manipulators which maximize both safety and production. Column and boom are a versatile and rugged solution to obtain high lift and reach to duplicate the function of a highly skilled welder. Many variations in speeds, controls and welding equipment can be fitted to a column and boom welding manipulator. Specially engineered column and boom welding manipulators are available like; Fixed Base – Column base is fixed to the ground Rotating Base – Column base rotates up to 180° Movable Base – The entire column and boom can travel on a rail track from one place to other giving 3-axis movement

• Brand Name: Invent
• Country of Origin: Made in India
• Voltage: 220 V
• Model Name/Number: IWCB
• Usage/Application: Industrial
• Material: Mild Steel
• Automation Grade: Semi-automatic
• Frequency: 50 Hz
• Phase: Single

• Brand Name: CYCLOTRON
• Color: BLUE
• Packaging: Wooden Box
• Usage/Application: SINGLE AXIS MANIPULATOR- FULL WELDING
• Material: STEEL
• Automation Grade: Semi-automatic
• Size: 50 kg to 2000 kg

SIECO can produce with a wide capacity range from 1.5 mtrs to 6.0 mtrs (60" to 236") strokes. The Column and Boom Manipulators can be used on a wide variety of parts and part shapes.   Sieco's standard column and boom manipulators have the following specifications:   These manipulators are designed to move a weld head over a weld joint. In order to meet the application requirements, the CBM series is produced in several ranges. SIECO upgrades each axis of the CBM motion as precision welding axis and X-Y drive to a ball screw and nut, driven by a servo motor with encoder feedback. SIECO will also consider your special requests for column and boom manipulators and features as well.   The following benefits of standard column and boom manipulator over welding the part manually reduces the time to prepare a part for welding and finish a part after welding. Also, rework time will be reduced and part scrap will be cut.   Capable to achieve consistent weld results Capable to maintain weld head over weld joint in a stable position during the weld Increases arc-on time and overall productivity Provides ability to have multi-weld stations using only one weld head, increasing your return on investment Reduced operator fatigue Reduced consumable costs Ability to have two welding process at one welding station by using both ends of the boom   Welding is performed using GTAW, PAW, GMAW, FCAW, SAW. To weld in a stable and secure manner, weld head is located to a desired position by the use of Standard Column and Boom Manipulators after which the part is moved during welding to produce high quality welds. The standard boom can be used as a linear welding axis in some GMAW, SAW and FCAW welding, as these weld processes may not require precise welding motion. In case of linear welding desired for GTAW, PAW and Laser welding, we advise to upgrade the boom motion to the precision CBM model.   Applications: Storage Tanks, Chemical Tanks, Pipe Manufacturing Industry, Boiler Industry etc   Motorized horizontal boom travel, rack and pinion gear drive. Adjustable speed - 25 to 1500 mm/min. (2 to 60 IPM) using AC Motor. (Precision drive uses ball screw with Double nut, with Servo motor with encoder feedback, speed range is 1 to 60 IPM) Motorized boom lift travel, double chain drive. Adjustable speed, 25 to 1500 mm/min. (1 to 60 IPM) (Precision drive uses ball screw and nut, with Servo motor with encode feedback, speed range is 1 to 60 IPM) Safety Device – anti-fall device in case the chain should fail Rotational Base assembly – allows column to be rotated 360 degrees. Includes locking brake with travel Car option, includes manual gear to rotate column Pendent Control – Includes joystick for operator to control up/down and in/out position of manipulator AC Motors drive boom – both horizontally and vertically Limit Switches included to prevent over-travel. Heavy-duty linear Guide ways on boom and column to insure smooth travel in both axis. Horizontal boom travel for some GMAW, FCAW and SAW applications. Boom and Column are machined to insure smooth and accurate travel motion Designed to hold 200 kgs (440 lbs) of total weight on boom, on either end.   NOTE: SIECO manipulators are NOT designed as personnel carriers. A seat or operator platform should never be added to the boom, nor should a person ever ride on the boom.

• Voltage: 380 V
• Automation Grade: Automatic
• Usage: Welding
• Elevation Speed: 1 m/min

• size: 3 Ft To 30 Ft

Column And Boom Welding Manipulators Are The Best Solution To Achieve The Welding In Different Heights That Can Enhance The Function Of A Skilled Welder. Varied Speed And Control Welding Equipments Can Be Fitted To The Column And The Boom Welding Manipulators.According To The Customer’s Requirements Both Gear And Chain Drive Lifts Are Available To Meet The Different Welding Applications.

V-weld equipments, offers extra heavy duty manipulators for various applications like welding, grinding, spraying, painting, etc. Considering the application , we have classified manipulators based on its load carrying capacity ie. Light duty, medium duty, heavy duty & extra heavy duty.Extra heavy duty manipulator, having stroke length up to 8mtr x 8mtrs. Which covers majority of application & job sizes. Extra heavy  duty manipulators having load carrying capacity in the range of 1500kgs to 600kgs which is sufficient to mount any kind of application head like saw, tig, mig , plasma, grinding head etc.Extra heavy duty type manipulator is extremely useful for  grinding application. The  manipulator is sufficient to resist various forces caused by grinding vessel (internally/ externally).  Extra heavy duty manipulators having 4- degree of freedom. 1) Boom horizontal movement - d.c variable speed drive. 2) Column vertical movement:- a.c constant speed drive. 3) 360° base rotation for positioning boom head with respect to job. 4) trolley movement having a.c constant speed / d.c variable speed movement which is used to move the head (column & boom) for jobs having higher longitudinal applications NOTE :- special purpose manipulators / gantry systems with more no degree of freedom are available / designed as per requirement of application.  Salient Features: Heavy duty construction, robust in design & sturdy. Heavy duty rack & pinion arrangement for both vertical & horizontal movements. No cheap chain drive is used for any movements. All drive arrangements are positive & self-locking. Heavy duty carriage arrangement for higher eccentric loading capacity. Heavy duty base construction to provide extremely rigidity & minimum deflection. Options for fix / 360° base rotating, as per requirement. Less down-time, easy to operate & user friendly.  Single control pendent for controlling all operations for column & boom with welding heads controller. So that operator can view the operation

These welding positioners are used to weld circular jobs. They can provide optimum welding position to achieve quality welds. They are available in different load carrying capacities.

• Voltage: 380 V
• Material: Cast Iron
• Automation Grade: Automatic
• Frequency: 50 Hz
• Power Source: Electric
• Vertical Speed: From 0.12 to 1.20 m/minute
• Height: 5.56 to 15 feet

• Power: 1 Phase 220V 50/60 Hz
• Welding Time: 0-60 Seconds
• Rotation Speed: 0-4rprn OR 1-15rpm
• Earthing: 300 amp
• Tilt Range: 0-120 Degrees
• Tabic Face Plate: 320mm Diameter
• Centre of table to floor: 250mm - 35mm Hole thru table
• Dimensions: L 410mm x W 410mm x H 340mm
• Weight: 42 kg
• Capacity Horz/Vert: 100/75KG
• Rated CofG: 100mm

• Beam horizontal speed: 110
• Dimension (LxWxH): 2000*3400*4200

Column & Boom is one of the main equipment for welding boiler, pressure vessel, pipeline and structural metal; It is composed to automatic welding system with roller, positioner and rotation mechanism that used for welding pressure vessel, spherical head welding and inside cladding for barrel and shell covers.

"Welding Column & Boom" is also known as Welding Head Manipulator. The welding head is mounted at one end of the Boom while there is an option to mount the wire spool at either end of the boom. In case of medium and heavy duty boom Rack and Pinion with counter weight arrangement provides vertical movement. A sturdy wire rope compactly holds the counterweight and boom assembly. Anti-fall security is inbuilt in every model. All the column and boom models are provided with Rack and Pinion for the movement of Horizontal Boom Drive "Welding Column & Boom" is available in three models 3.5 Meter 7 Meter 13 Meter

The Columns of both the RC and TRC types are supported on precision crossroll bearings. The larger machines have pre-loaded cross-roll bearings, which eliminates the free play, and which is extremely important since any play in the cross-roll bearing is considerably increased at the end of the boom when it is in the fully raised and fully extended position. Column rotation can be motorized, but in any case all “AMIN” machines have a manual locking arrangement to lock the column in any of the 360° Positions. The boom saddle, or carriage, is fitted with rollers which travel along the machine slide-ways. Each of the rollers is fitted with pre-loaded Taper Roller bearings carried on eccentric shafts. The Rollers can be adjusted for wear and tear and also for precision and vibration-less travel. Boom elevation is through high torque AC Geared Motor incorporating an electromagnetic brake, the final drive being through rack and pinion. Some of our competitors still employ chain elevation which we consider unsatisfactory since it is impossible to eliminate “bounce”. Bounce accumulates particularly where a Welder’s platform or Lay Trough is fitted and is aggravated by any movement of the welder. Some of our competitors use lead-screw elevation which is unsatisfactory since flux, dust etc. accumulate and the lead-screw then becomes locked in the lead-screw nut. Both chain and lead-screw method are used by this company and discarded some years ago. A further important point is that the actual boom elevation and boom traverse drive is mounted on the saddle itself. “AMIN” ensure that the boom/saddle/welding head, etc. are fully counterbalanced by a weight which moves up and down inside the column, which takes considerable strain away from the elevation gearing. The counter balance weight is connected to the saddle by a heavy duty wire rope/ Leaf Chain which incorporates an anti-fall device. The boom traverse drive is achieved through AC Frequency Variable Drive & AC Motor, reduction gearing and final rack and pinion drive. A most important feature of the “AMIN” machine is the design of the machine slide-ways along-with the very wide rollers, which are carried in the saddle, traverse. Speeds :We understand that the Rotators and Column & Boom Manipulators may be used for cladding operations and we should mention that in these cases very slow movements are essential. We can incorporate in the “AMIN” traverse drive 2 speed gear box which enables the boom to be retracted very slowly, e.g. –   The speeds could be 5 mm - 100 mmSecond gear 50 mm - 1000 mm   With these speeds it is possible to arrange for the boom to be retracted at very slow speed when spiral cladding, using either the strip method or the wire electrode method. Deflection : We have mentioned above that one way of overcoming this matter is by using a precision cross-roll bearing on which the column rotates. The design of the slide-ways and the very wide service area on which the supporting rollers traverse also helps. However, we have had very considerable experience in Column and Boom design and developed a method of fabrication which enables us to offer Columns and Booms with a much better deflection figure than any of our competitors. We do in fact build in five different designs in order to ensure that the Column and Boom is correct with controlled deflection relative to height, boom travel and weight to be carried. COLUMN & BOOM MANIPULATOR MODELS : Machine Classifications: 1/RMB - 1/TRMB Portable 2/RMB - 2/TRMB Middle weight 3/RMB - 3/TRMB Medium Duty RC - TRC Universal Type Heavy Duty 1/RC - 1/TRC Extra Heavy Duty “AMIN” Column & Boom Manipulators are built in five different designs. These groups cover a range of machines comprising 1/RMB upto Heavy Duty machine 1RC – 12 M x 12 M. The latter machine having 12 Mtr. Maximum height under Boom and 12 Mtr. arc travel. The recommendation as to the most suitable Manipulator to meet requirements depends upon. 1. Length of Boom and maximum height under Boom 2. Weight carried at the end of the Boom – welding head – operator’s seat or lay trough – welder’s platform and additional welder’s walkway running total length of the Boom. Thus, a Column and Boom can have smaller dimensional proportions and yet be of more robust design than a Column and Boom which has a greater horizontal and vertical Boom travel. It will be understood from the classifications that in developing the different groups of machines we have had to take into consideration the very exacting requirements of some of our customers, in particular those engaged in cylindrical vessels manufacture where we have to meet a specification for a Manipulator to carry approximately 300 Kgs. carried at the end of the Boom and maintain a deflection of better than 8 mm. The Manipulator comprises four essential components. FREE STANDING BASE (OR TRAVELLING CARRIAGE)COLUMN – SADDLE – BOOM Much theory has been written on the design of these four main components, but the fact remains that ultimately the machine has to be built and carry out the correct functions required by the customer for his exact requirements. The following points will be of interest. FREE STANDING BASE OR TRAVELLING CARRIAGE : We have developed an extremely robust fabricated design which has a minimum depth to give the necessary rigidity. If the depth of the Base is sacrificed in order to give a slightly lower minimum height under Boom, then some rigidity must be sacrificed. The base top plate is of extremely generous dimension, which varies according to the size of the machine. The Base design is such that the machine is free standing when the Boom is being operated in the maximum height and fully extended. The Base can be either stationary or can be supported on four single flanged wheels to form a Traveling Carriage. Alternatively, two double flanged wheels and two plain wheels to travel along the track-way. In this case the Base incorporate either constant speed or variable speed drive. By utilizing two double flanged and two plain wheels, accurate tracking can be ensured where it is required to weld with the Column traversing. The Column is supported on a cross-roll bearing (not a plain ball bearing, as used by some competitors). The larger machines are fitted with pre-loaded cross-roll bearings, which eliminate the “free-play” at this point, thus reducing Boom deflection. If a ball bearing is used, deflection must arise because all ball bearings must have a clearance. The diameter of the cross roll bearing ranges from 430 mm to 1660 mm Clamps are provided so that when the welding head is in the correct position the Column can be manually securely located. Motorized Column rotation can be incorporated. In this case the cross roll bearing has an integral spur gear on the periphery. In the case of RC/TRC Universal manipulators rotation is achieved an AC motor and one reduction gear box but on the later machines, rotation is achieved through an AC motor and two heavy duty reduction gear boxes, which engage directly with the integral spur gear, thus eliminating backlash. The Column rotation of the large Manipulators with very long Booms incorporates a special drive to smoothen out starting and stopping of rotation, thus reducing the strain, which would otherwise be placed on the reduction drive.

• Brand: Cruxweld
• Effective stroke of vertical boom: 8000 to 2000 mm
• Effective stroke of cross boom: 6000 to 2000 mm
• Forward and backward speed of the trolley: 1.5 m/min
• Power: 380 V