Horizon Corporation City Center, Durgapur, West Bengal

The Non-conventional Method of making Sponge Iron is done in the Tunnel Kiln Process as compared to the Old Rotary Kiln process. In the conventional process of Tunnel Kiln Process, the Iron Ore and Coal are fed in the Crucibles or Saggars of Silicon Carbide and Loaded on the Trolleys. These trolleys are then fed to the Tunnel Kiln for reduction and the Product is Sponge Iron. In the Conventional Method, it takes almost 40hrs for the Complete Process.   Details : In the Tunnel Kiln Process also, we have three different Technologies, which are as follows : Conventional Process Reduction Time 40 hrs, with SiC Saggars. Non-Conventional Process Reduction Time 6 hrs, with SiC Saggars. Saggerless Process This is most innovative process, where No Saggars are required, so lots of cost reduction is there. The Total Process takes about half the Time as compared to the Non-Conventional Tunnel Kiln Process. The Total Time for the Product to come out will be 2-3 hrs only. So the Plant Capacity will be increased drastically over the Conventional Process.

Type : DRI

Certification : ISI Certified

Application : Recovering Heat

Voltage : 380V

Application : Industrial Use

Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

This is the Latest Technology to Produce the Pig Iron or MS Iron out of the Iron Ore Fines and Non-coking Coal. In this Technology, the Coal Consumption is the minimal as compared to the Tunnel Kiln Process or Rotary Kiln Process.   Details : Through RHF, either Pig Iron (Fe=96-97% C=3.0-4.0%) or MS Steel (Fe=99% C=0.2% Mn=0.3% etc) or HBI (Hot Briquetted Iron) (Fe=92% C=0.25%) can be made, depending upon the requirement. The entire time for the Reduction, Melting and Product Out will be around 45 min, so the larger capacity of the Plants can be made. This process is also Lowest Space Consuming Plant. The Best Part of this Technology is that we can Product the Ferro Alloys too, like Ferro Nickel (Fe-Ni), Ferro Chrome (Fe-Cr) or Ferro Vanadium (Fe-V) etc from the same Plant, by implementing different Parameters of Operations. We can Control the Low Carbon Ferro Chrome, MS Steel and many more.

Type : Rotary

Material : Aluminum, Iron

Certification : CE Certified

Weight : 100-300kg

Voltage : 380V

Application : Heating Process

Power : 6-9kw

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

The Sintering or Agglomeration of the Ore Concentrate, which is in the Form of Fines to a Spherical Balls of diameter 10-15mm size is known as Pellet Making. The Pellet Plants of the different Ore Concentrates are designed and commissioned. Before doing so, we have to test the characteristics has to be tested like Pelletization Behaviour, The optimal size of the Particle, Blaine No etc. We can do the Pelletization of Iron Ore, Manganese Ore, Chrome Ore and many more, as per the Requirement and Purposes

Type : Automatic

Certification : CE Certified

Weight : 1000-2000kg

Voltage : 380V

Power : 10-15kw

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

The Low Grade ore can be Beneficiated to yield the High Grade Concentrated of different Ores like Iron Ore, Manganese Ore, Copper Ore, Bauxite, Titanium Dioxide extraction from Ilmenite and many more.   The services involves : Mineralogy Flow sheet development. Equipment Selection. Sourcing Plant Erection and Commissioning Automation Trial Run The Process involves a detailed study of the Ore Mineralogy and the Liberation Characteristic of the Impurities bonded with the Ore body. Based on the study, we develop the different Flow sheets and test it under the Laboratory conditions and finalize the best three flow sheets, which is having the best results. These,three flow sheets are, then tested on the Pilot scale and finalize the best one out the three and equipment parameters are set for the Final Production Plant. Based on the Recovery percentage of Concentrate, The Final Grade Percentage and the Tailing percentage and the Grade is obtained.

Type : Automatic

Certification : CE Certified

Application : Removing Dirt

Voltage : 380V

Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

This is the Technology, which will replace the Induction Furnaces, which is used for the Melting the Scrap or Sponge Iron. The Coal is gasified with the help of Gasifier, and then the Gas is used for the Melting of Steel. Even Natural Gas can also be used, if available nearby. The cost of Production is almost 1/3rd of the conventional Induction Furnace.

Type : Automatic

Material : Aluminum, Iron, Stainless Steel

Certification : CE Certified

Weight : 100-300kg

Voltage : 380V

Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

Most Innovative Technology, to Produce the Ferro Alloys, in the Furnace, which is utilizing the Coal Gas or Natural gas rather than utilizing the Expensive electricity and its consumption. In this Technology, the Gas is used to Produce the Ferro Alloys like Ferro Manganese (Fe-Mn), Silico Manganese (Si-Mn), Ferro Chrome (Fe-Cr) and many more. This Technology is the Replacement of EAF (Submerged Electric Arc Furnace), which is Power Hungry in its own. We can produce the Low Carbon Products as well, from the same Plant, by lancing the Oxygen through the System.

Type : Automatic

Certification : CE Certified

Weight : 100-1000kg

Voltage : 380V

Capacity : 1000-1500nm/hr

Rated Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

This machine is equipped with  Auto-feeding Conveyor, Biomass Gasifier equipment, Dust-Removal Device, Gas cleaner system, PLC controlled and manual / automatic dual- control System, Cooling and Discharging conveyor, Carbonization Furnace and other equipments.   Details : While Carbonization of the raw material inside of the Carbonization Furnace (like coconut shell, sawdust, Palm shell, rice husk, straw, wood scrap etc.), the produced Flue Gas is recirculated in pipeline and is fed back to Heating System after purification, becomes combustible gas (carbon monoxide, methane, ethane). When the temperature reached, Carbonization furnace starting carbonizing the raw materials fed, producing the flue gases, which becomes a combustible gas after spray pour, cooling purification by the cooling purification system, to continue the carbonization Process, then Gasifier stops working or set on the minimal use. Temperature is been regulated and controlled by control system. The Feeding of the Raw Material is also regulated for the Qualified End Product. Based on the requirement of the Plant ie output of the finished Product, we can deploy a set of Furnace or Bank of furnace to yield the desired production quantum. Plant Capacities - 300 kg/hr to 2000 Kgs/hr continuous type.

Type : Continuous Furnaces

Material : Aluminum, Iron

Certification : CE Certified

Warranty : 1 Year

This Technology is the most efficient for the Existing Blast Furnace Plants to Produce the Pig Iron and that too on the Non-coking Coal instead of the Expensive Metallurgical Coal. The most economical way to produce the Pig Iron from the Coal, but the Limitation is there, that is, it works well with MBFs (Mini Blast Furnace 60-80m3) only. The Larger Capacity Blast Furnace are yet to be optimized and adjusted accordingly.

Type : Automatic

Certification : CE Certified

Warranty : 1 Year

As we are counted among the reliable names in the industry, we are involved in carrying out a secured payment processing method. We undertake both online and offline methods for the convenience of the clients. Located in Durgapur(India), we have made our distinguished position in the market since our products are qualitative and of utmost standards. The offered Coconut Shell Charcoal is known for its low ash content and available in a pack of 5 kg and more.

Type : Coconut Shell Charcoal

Purity : FC= 92%, Ash=3% Moisture<5%

Condition : Granular, Powdered and sized

Our entire range is made to go through to extreme quality control checks to make sure they adhere to standards of global management systems. With the aid of diligent team of professionals and modern packaging facility, we can guarantee safe and secure deliveries. Also, we make sure that only high quality packaging material is used for the same. Our Tire Pyrolysis Machine has horizontal structure measuring L6600*H2200*W2200 and more.

Type : Biomass, Saw wood, Rice Husk Charcoal

Purity : FC= 92%, Ash=3% Moisture<8%

We sternly keep a check on the designing and manufacturing of products and ensure that the material is strictly procured from the leading names only. The raw material is examined on the grounds of quality to deliver finest range of products. Our range of products is favored by many, as it is quality guaranteed and according to global quality management standards. We are the manufacturer of Activated Carbon made from Biomass Charcoal, Wood Charcoal, Coconut shell Charcoal, Wheat Straw Charcoal or Rice Husk Charcoal. We can supply regularly about 100 MT of Activated Carbon per day on the regular and long term basis.

Strong industrial base along with a wide area network, we deliver the range in the stipulated time span. Our team professionals ensure that the products we offer are sternly manufactured using the certified array of raw materials. We conduct strict quality checks while sourcing the raw material.   Details : Plant Capacities - From 3MT/day to 50 MT/day, based on Rotary Kiln Technology. A brief introduction of Activated Carbon is the carbon produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk, etc. In the northern region of the country, Activated carbon is produced mainly from wood charcoal, whereas in the southern region including Kerala, it is made from charcoal of the shell of Coconut that is available aplenty. Shell-based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Activated Carbon of three grades namely powder, granular and pelletised, finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. The domestic market for activated carbon is fast expanding with rapid growth of several end user industries. The demand from the vegetable oil industry the largest consumer of activated carbon, is estimated at around 30,000 tonnes. The capacity utilisation ratio is reported to be around 80% 85%. Activated Carbon has got huge export potential due to its wide application in many industrial sectors. About 55% of value of export is contributed by U.K, South Africa, Germany and U.S.A. Other principal buyers of Indian manufactured activated carbon include Australia, Belgium, Malaysia, Japan, Sri Lanka, Netherlands, Sweden and Senegal accounting for 30% of total exports from India.

Certification : CE Certified

Voltage : 380V

Power : 3-5kw

Power Source : Electric