Encon Thermal Engineers Pvt. Ltd Sector 21b, Faridabad, Haryana

We Design, Develop & Manufacture Tundish Heating Systems for various applications. These systems can be energized by LDO/LPG/HFO/COKE OVEN GAS/OXY FUEL  

Encon Group has the requisite expertise and capabilities in developing the creative, economical solutions of furnaces required for heat treatment of pipes, rods and bars. These furnaces can be either Batch or Continuous Roller hearth types with or without protective atmosphere. The Emerging Energy Efficient Furnace Builder & combustion solutions provider. Furnace Types  Furnace for Normalizing ( Recrystallising and Stress Relieving)  Furnace for Spherodising, Soft Annealing  Furnace for Solution Annealing, Hardening, Quenching & Tempering.  Furnace for the bright annealing of refrigerator tubes and braking system pipes   Advantages  High Capacity and easy adaptation of conveyor systems to annealing process  Gas- tight Furnace suitably designed for protective atmospheres.  Low Maintenance requirements  High Furnace availability  Extremely versatile in application Configuration  A charging table for charge preparation,  A cross conveyor, to transfer the charge to the inlet roller table of the furnace.  A furnace seal system for effective separation of the furnace atmosphere from the ambient air, the direct-fired or indirect-fired furnace with downstream cooling section.  A seal system at the cooling section outlet  An outlet roller table with discharging system Features  Single ended Radiant Tube Burners compared to U-type Burners  Individual Ignition Control of every burner  Burner control in On-Off – Round Robin mode versus continuous control.  State of Art PLC and PC - System for Furnace Control  Special selected Refractory  Inlet Table width increases from Inlet Table to Furnace, to Cooling Section to Outlet Table  Separate Cooling water controls for Cooling section walls, roof and waterbox  Sufficient Cross Transfer Table and Roller Spacing to always support tubes  Gear with special transmission ratio allowing even hand movement of furnace roller  Nitrogen supply at Inlet Outlet to put out possible fire

Slat chain conveyors are another type of purpose built Chain conveyor which use many types of interconnecting (sometimes interleaving) segments to form a slat type chain conveyor. Slats can be Polymer, steel or stainless steel construction in either low friction or friction grip styles. They are often used in high speed and sometimes high wear applications handling everything from packets, cartons, trays or bottles and cans in filling or bottling operations. They are also used extensively infood manufacturing applications. Heavy duty versions fitted with steel plate slats are c ommonly found in heavy manufacturing / assembly applications such as hot water heater assembly and with other heavy manufactured items like air conditioners or generator units.

Over the last 35 years, ENCON group has established the credentials in designing, manufacturing, installation and commissioning of fuel efficient solutions in the field of heat recovery systems, energy management system, furnaces and allied equipment. ENCON is managed by globally experienced qualified Engineers & Technocrats. Responding to various customers’ feedback, ENCON group’s endeavor is now to supply the wide range of Furnaces in Ferrous and Non ferrous industries. ENCON group is operating from Faridabad (Head office and Manufacturing unit), Gujarat and Kolkata. ENCON has an independent export activity and is ISO 9001:2008 certified Features: The Pusher hearth type furnace is normally arranged for side or front charging and side or end discharging from the furnace end by extractor. The Billets will be brought / stored on the charge grate and pushed one by one to the approach charge roller table. Necessary Charge positioning device will be provided to enable the charge to be located in the furnace properly in single or double row. The Billets will be charged in the furnace in single or double row by pushing with suitable hydraulically operated charge pusher mechanism. In order to achieve better temperature uniformity of the Billets, the furnace will be designed with adequate number of independent thermal control zones. There will be another unfired preheating zone which will act as recuperative zone to preheat cold Billets. The furnace will be equipped with ENCON burners. These burners will be located on the side or rear wall and can easily handle high air preheat temperature. A convection type multi-tubular recuperator for preheating the combustion air from the flue gas leaving the furnace. The furnace zone temperature will be automatically controlled through mass-flow based instrumentation. Instrumentation for temperature & pressure as well as control & other safety system are PLC-PC based. Necessary furnace pressure control instruments will be used. Complete interlocking and sequential control of the furnace will be carried out through Programmable Logic Controller (PLC) with or without any redundancy of the CPU.

This equipment is OUR SPECIALITY and has been designed and developed by ENCON for utilisation of waste heat from exhaust flue gases of industrial furnaces. The temperature of flue gases is generally of the order of 600°C to 950°C. Thus, a considerable amount of heat energy, which may vary between 35 to 42% of the heat input to the furnace, goes to the atmosphere as a total loss. A substantial part of this waste heat can be gainfully recovered by installing an ENCON recuperator, which preheats the combustion air from the escaping flue gases to a temperature of about 400°C. This results in recycling of waste heat back to the furnace and saves about 12-15% of fuel oil. Normally the 

 This system is used to heat fresh patch-up lining in Induction Furnace with the help of High Velocity Burners.  This system has cut the "down time" of the furnace by 30 minutes and retrofitted 650 units of heating load to a cheaper source of energy for a 7 ton Induction Furnace.  Payback period for these systems are less than One Year.

Over the last 35 years, ENCON group has established the credentials in designing, manufacturing, installation and commissioning of fuel efficient solutions in the field of heat recovery systems, energy management system, furnaces and allied equipment. ENCON is managed by globally experienced qualified Engineers & Technocrats. Responding to various customers’ feedback, ENCON group’s endeavor is now to supply the wide range of Furnaces in Ferrous and Non ferrous industries.

Our organization is engrossed in manufacturing and selling of Paint Baking Oven. Our range of Paint Baking Oven is widely used in powder coating, varnish drying, PVC drying and paint baking. Temperature level of oven chamber varies from 80 deg C to 180 deg C. We procure premium quality basic components in production of these ovens. Our Paint Baking Oven encompasses insulated stainless steel frame, temperature controller cum indicator and heater.

 I Beam Conveyors  Carriers & Hangers for Over Head, I Beam, Power & Free Conveyors  Chain on edge Conveyors

Our Company is a reputed manufacturer and supplier of Medicine Drying Oven. This machine is used for curing herbal medicines. This type of drying oven can be operated by electric current, oil or industrial gas and consist of electronics temperature controller with indicator lights, stainless steel frame and power on/off switch. Our Medicine Drying Ovens are extensively used in Herbal Medicine Plants for drying powder and granules.  

Type : Industrial Preheater

Application : Industrial Heating

Color : Black, Shiny-silver

Voltage : 220V, 230V, 240V

Condition : New, Old

Finishing : Coated, Polished

Frequency : 50 Hz, 60 Hz

Power : 1-3 Kw, 3-6 Kw

Power Source : Electric

Phase : Double Phase, Single Phase, Three Phase

Automation Grade : Automatic, Manual, Semi-automatic

We design, develop & manufacture launder heating system for various applications.  The systems are tailor-made as per the requirement of the plant.  Short and high momentum flame length achieved through HIGH VELOCITY BURNER.  Faster and Uniform Heating.  CERAMIC FIBRE is used for the lining of the system, the minimum life of the lining is One Year.  These systems can be energized by LDO/LPG/HFO/COKE OVEN GAS/OXY FUEL.

Inside the furnace the big size pipes, to be heat-treated, are charged likewise on cantilever supported un-cooled rolls. However the rolls are mounted on a straight axis. The shells of the rolls are likewise of high heat resistant alloys. Individual gear motors and universal shafts drive the rolls.  Once the pipe has been positioned at the centre of the furnace it is picked up by a mechanical transfer system from the stationary charging rolls and placed onto the fixed beam system.  The moving and fixed beams of both furnaces are equipped with trough-type profiles and are of heat-resistant castings. This design ensures rotation of the pipes with each movement of the walking beam during the transport through the furnace.  During furnace idling time or between cycle times the pipes are kept rotating at the spot.  The walking beam frame of the furnace is driven by bell crank levers across tracks connected by tension and transverse rods. All rollers are equipped with anti-friction bearings and are connected to a central lubricating system.  Hydraulic cylinders are provided for the lifting and lowering. Cylinder synchronisation is achieved through a synchronising shaft.  After the pipes have been normalised, they are transferred to likewise cantilevers supposed discharge rolls. These rolls, however, are indirectly water cooled. The roll shells are of high heat resistant alloys.

We Design, Develop & Manufacture Ladle Heating Systems for various applications. These systems can be energized by LDO/LPG/HFO/COKE OVEN GAS/OXY FUEL  

We Design, Develop & Manufacture Ladle Heating Systems for various applications. These systems can be energized by LDOLPGHFOCOKE OVEN GASOXY FUEL Oil Consumption - 5-7 Litres Ton of LML (Liquid Metal Level) Oil Consumption - 3 Litres Ton of LML (Liquid Metal Level) Short flame length leads to uneven heating across the ladle leaving a cold zone at the bottom Long & lazy flame leads to uniform heating across the Ladle length eliminating chances of any cold zone in the Ladle Slower Heating Faster and Uniform Heating Lining made of CASTABLE

we are engulfed in the production and supply of isolators curing oven. We can design and manufacture both electrically and conventional fuel operated ovens. A drying oven carries the features like rigid frame construction, double walls chamber, temperature control system, electric/industrial gas operation and uniform heat distribution system.  we have manufactured a tall oven having height of 7 meters and jointly developed by encon and areva.  

Our AIR HEATING SYSTEMS i.e. Hot Air Generators for process application have achieved savings of 10% on the existing designs available in the market. The combustion flue gases exchanges heat at three or more places and efficiency level is as high as 90% when compared with the present conventional Hot air generators, which are operating at around 75% efficiency.  To provide Convective Air Heating to any process, utility or space, ENCON developed "Heat Streams". The Heat Stream is energised by a Mono Block Burner which fires into a combustion chamber and the Flue Gases pass through a Heat Exchanger before leaving the Heat Stream body. Air through circulation fan is blown on the Heat Exchanger and Combustion Chamber. With a quick heat transfer, the entire circulated air can be heated to the desired temperatures.  

We manufacture Heating & Pumping Units of three kinds to suit the customer requirements.   Simplex Pump with motor & Single Heater.  Duplex-I Two pumps with motors in parallel & Single Heater.  Duplex-II Two pumps with motors & Two Heater in Parallel. Our standard models are listed below kindly contact us for Heating & Pumping Units other than listed below. 

Committed to excellence-Increase performance-Drive Innovation-Act responsively -Value People-Attract and empower talent-Customer focused Non-siliconized or low-siliconized semi-finished strip is increasingly used for the manufacture of magnetic cores for electrical equipment. The cores are fabricated from cold rolled strip which undergoes critical deformation after recrystalization and must be annealed after punching. Following annealing, core loss is of an order of 2 to 4 W/kg for a sheet thickness of 0.5 to 0.7mm. Electrical sheet manufactured by this process is superior to dynamo strip not only with regard to cost but also with regard to: saturation  A.C. premeability  core loss (due to magnetic transformation)  ageing  lamination factor and  the quality of the cutting edges   Appropriate temperature and furnace atmosphere control induces three simultaneous heat-treatment effects needed to fabricate material of the properties required. The hard, fine-grained ferritic structure is transformed into a soft coarse-grained structure according to ASTM series 2½ to 3½. At the same time, the carbon content of the metal is reduced to less than 0.005% to prevent any effect of residual carbon on the properties of the material ageing. Further, an oxide coating is obtained at a temperature of 550°C. Decarburization and plating necessitate permanent contact between the reaction gas and the strip surface. The oil, normally applied prior to punching the laminations, is burnt off in the first heating zone.

M/s. ENCON THERMAL ENGINEERS (P) LTD. have introduced "RAD-HEAT Gas Heating Elements" which are infrared heating systems, closest to heating with the sun. These elements are effectively replacing all existing electrical, thermic fluid and hot air systems (up to working temperatures of 550°C) as they involve the clean and safe qualities of electrical heating with the added advantage of tremendous savings in cost of operation (savings to the tune of 25-70%.) Tubes of 3"-4" diameter are placed directly in the oven/tank where the heating is required, just like in immersion heaters.Gas is burnt inside the tubes (no direct exposure to the area to be heated and therefore, no contamination) which get heated and, in turn, emit radiant heat in the form of electromagnetic waves to heat up material in the oven/tank.  The temperature control is thermostatic (just like in electric heaters) and existing circulation fans, etc. can be used. Only radiant tubes are installed additionally. No major changes need to be done in the system. The radiant tubes can be installed in various shapes such as U, W, S, etc. except that the first length should be 1 metre straight horizontally. The total system generally requires only one day for installation and has a payback period of 6-8 months. The system requires absolutely no maintenance and is based on the fundamental of FIT IT AND FORGET IT.The Rad-Heat GAS HEATING ELEMENTS are successfully being used in various applications (upto 550°C) such as 

Gasifier structure: wholly water-jacketed structure, self-produced steam with a pressure of 49 Kpa can be used as gasifying agent and steam seal for probing fire. Feeding mechanism: bucket hoisting and manual double bell jar feeding mechanism is adopted which is easy to operate and can prevent gas leakage efficiently. Slag discharge mechanism: wet slag discharge is made from both sides with ratchet wheel and detent of hydraulic drive. This gasifier has advanges of easy operation, steady production, convenient adjustment and reliable running. 

We are involved in manufacturing and supply of Core Baking Oven. This machine is used in processes like core baking and powder coating. We design these machines in the user defined sizes and shapes. These appliances work on both natural fuels as well as electricity. Oven doors are made with insulated metal sheet to lessen the heat temperature. Common features of Core Baking Oven are high thermal resistance, corrosion resistant, low maintenance and superior design.  

We are involved in manufacturing and supply of Core Baking Oven. This machine is used in processes like core baking and powder coating. We design these machines in the user defined sizes and shapes. These appliances work on both natural fuels as well as electricity. Oven doors are made with insulated metal sheet to lessen the heat temperature. Common features of Core Baking Oven are high thermal resistance, corrosion resistant, low maintenance and superior design.