Universal Melting Tilting Furnaces
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Universal melting tilting furnace are helpful in delivering increased productivity with outstanding energy saving capacities. These are used for die-casting applications for bulk melting process. Oxidized materials including low and high metal energy scrap, feedstock and dross have been melted in tilting rotary furnace. When the performance is compared with other tilting rotary furnace range then there are certain benefits including low energy usage that results is 15 parent saving. High level of metal recovery with 2-5% of increase in recovery. Increased level of productivity that is about 50 times is gained. Labor savings are also achieved because it is an automated process and only one operator is needed to operate different furnaces at a time. Savings of cost and time along with efficiency is gained with the help of innovative design that is backed-up by latest knowledge and in-depth research. Fuel choice is made in accordance with local conditions. Oil, gas or oxy fuel is employed when needed. Proportionate combustion system is used for double pass burner firing to mix precise amount of fuel with the oxygen. Accurate real time ratio of this proportionater helps in gaining maximum level of fuel efficiency results. Process control is also gained. For instance, smoke during start of a charge or with fire with reducing atmospheric effects for saving metal oxidation. There is also a unique door management system that helps in titling and firing at the same time. This aids in getting a good mixing of charge. Faster and high melting recovery is achieved with this process. All types of scrap including bulky and oversized material can be charged at a faster rate. Door openings are present at a diameter of 79 degree. Charging machine that is fully integrated allowed fast charge and improved melting. Less energy usage with more production is assured.