Torr Automation Systems Greater Faridabad, Haryana

Vibratory Finishing Machines proposed by TORR is one of the most complete and up-to-date available worldwide.The Vibro Finishing Machines with circular tank are available starting from 40 litres till a maximum of 1200 litres capacity. There are standard models as well as high frequency ones suitable for ball burnishing, with automatic separation or manual unloading, with flat bottom or with spiral ramp.All the Vibratory Dryers are automatic with raising ramp and can carry out both batch and continuous cycles.The rectangular machines (Vibro Series) for batch processes are available starting from a capacity of 12 litres till over 2000 litres, both in standard version and with high frequency for ball burnishing processes, with single or multiple motorization.Linear machines are available both for deburring, with abrasive media, and for high frequency ball burnishing processes. Vibro Finishing is a type of mass finishing manufacturing process used to deburr, radius, descale, burnish, clean, and brighten a large number of relatively small work pieces.In this batch-type operation, specially shaped pellets of media and the work pieces are placed into the tub of a vibratory tumbler. The tub of the vibratory tumbler and all of its contents are then vibrted. The vibratory action causes the media to rub against the work pieces which yield the desired result. Depending on the application this can be either a dry or wet process.Unlike tumbling this process can finish internal features, such as holes. It is also quieter. The is performed in an open tub so the operator easily observe if the reqired finish has been obtained. Vibratory or Vibro / Tumbling / Barreling finishing Machine is a type of mass finishing manufacturing process used to de-burr, radius, de-scale, burnish, clean, and brighten a large number of relatively small work pieces. In this batch-type operation, specially shaped pellets of media and the work pieces are placed into the tub of a vibratory tumbler. The tub of the vibratory tumbler and all of its contents are then vibrated. The vibratory action causes the media to rub against the work pieces which yield the desired result. An eccentric, rotating weight shakes the tub in a circular path, during which the entire load is lifted up at an angle and then dropped. As the load is falling (but not actually airborne) the tub returns to an upward position, applying an upward and angular force that causes a shearing action where the parts and media rub against each other.Silent Features: Optimum motor position and eccentric weight combination for excellent vibration Motor with energy efficient technology Stress relieved Bowl Shot blasting of Bowl Proper treatment of all welds Complete Polyurethane lining bowl Available with or without separation systems

The Vibro Finishing Machines with circular tank are available starting from 40 litres till a maximum of 1200 litres capacity. There are standard models as well as high frequency ones suitable for ball burnishing, with automatic separation or manual unloading, with flat bottom or with spiral ramp. All the Vibratory Dryers are automatic with raising ramp and can carry out both batch and continuous cycles.

Capacity : 40 litres, 1200 litres

vibratory dryers are designed for stainfree, dent free drying and polishing of components, immediately after vibratory/centrifugal finishing.maizorb/corncob is used as the drying media. This media is heated with the help of heaters inside the machine. The rubbing action of the mass eliminates the evaporated water deposited on the surface of the parts. The equipment is offered in, both, batch and continuous operations.   features continuous operation can be automated and integrated with the total system mobile, fast and easy to install space saving than any other drying unit of similar capacity and output adjustable can handle small to medium size parts. in-process inspection can be done. energy efficient. stain free and dent free drying

Vacuum Leak Test works in the opposite way of the pressure decay test. This method involves evacuating the part to suitably low pressures and after stabilizing the pressure, measuring the increase in pressure caused by test media entering the part. Only parts that are able to withstand external pressure can be tested in this way (e.g. thin-walled plastic parts cannot be tested due to the danger of collapsing). The vacuum decay method can be realized in a fully automatic procedure and, in this way, it is independent of the operator. This technique is a “go no-go” test. It detects the total system leak and more than one leak can exist; leak location can’t be detected. In a vacuum decay test, the unit to be tested is evacuated and its internal pressure is lower than atmospheric pressure.

Trough Vibrator is suitable for processing large parts.It isa high-performance vibrator which is especially gentle in operation and yet provides very intensive finishing. The result is much shorter processing times than with conventional tub vibrators. Areas of Application  This type of Vibrator especially suitable for long, thin work pieces. Core Markets  Mechanical engineering (e.g. broaches)  Medical devices (e.g. bone plate)

The LR concept offers a high degree of flexibility. Long radius machines can be used for in-line continuous processing and for batch processing. In batch processing, the machines are equipped with apneumatic separation flap. Batch processing in LR machines allows the processing of larger parts, with a minimum of part-on-part contact. Their main application is in-line, continuous-feed operation.Continuous-feed operation allows the LR machines to be placed directly into an in-line manufacturing process without having to invest in expensive batch loading equipment. In the continuous, single lap process, the Long Radius flow systems are ideal for fast deburring, edge breaking and radiussing.

A leak can be defined as an unintended crack, hole or porosity in an enveloping wall or joint, which must contain or exclude different fluids and gases allowing the escape of closed medium. Critical leak spots in closed systems are usually connections, gaskets, welded and brazed joints, defects in material, etc. A leak test procedure is usually a quality control step to assure device integrity, and should preferably be a one-time non-destructive test, without impact on the environment and operators. Several leak-testing techniques are available, spanning from very simple approaches to systems that are more complex.

Torr offers cost saving solutions to cleaning & drying problems.We offer custom-designed & standard line units for either batch or continuous processing.Washing machine are built as per the customer’s requirement using latest & most modern eco-friendly cleaning technology using innovative ideas. Machines are equipped with various filtration systems for effective cleaning. The washing machines are also equipped with PLC controlled electrical panel to automatically monitor the various set parameters of the machines. Conveyorised Spray Washing System These are high productivity conveyorised part washers for continuous cleaning of parts. The part movement is on continuous conveyor using SS chain-sprocket mechanism. Honey comb chain conveyor / slatted chain conveyor can be used as per part geometry and requirement. Spray wash, spray rinse, compressed air chop and hot air dry process can be adopted. Spray rust inhibition can be added. Fixed or pneumatically operated spray manifolds can be provided. Start-stop of parts at required location can be provided. PLC based control panel with fully automatic operation. All wet parts in SS 304.   Front Loading Rotary Table These machines are generally used for general cleaning applications before going to next machining opertion. Pneumatically operated up-down lid. Penumatically operated to and fro basket movement. Continuous rotation of basket during all processes. High pressure spray with dedicated nozzle are provided inside the chamber. The basket containing the componets rotates at fixed speed of 3-5 RPM. The spray nozzles are fixed at apartculer position so that all the surfaces are exposed to the spray. Fully automatic operation using PLC based control panel. High pressure spray wash, Spray rinse and hot air drying facility. All the safety features included liquid level, liquid temp, air temp. Rotation, close/open, basket location etc. Mist collector to avoid fumes coming out of system. properly sealed front lid. Continuous as well as inline filtration for better cleaning results and more bath life. Single frame mounted enit with easy maintenance features. All wet parts in SS 304. Can handle load upto 400 kgs. Filtration with bag filter and SS mesh filter to increase the life of location.

Washing machine are built as per the customer’s requirement using latest & most modern eco-friendly cleaning technology using innovative ideas. Machines are equipped with various filtration systems for effective cleaning. The washing machines are also equipped with PLC controlled electrical panel to automatically monitor the various set parameters of the machines.

HELIUM Leak detection is used to detect micro-openings, porosities, etc. in test parts. The detection of these cracks involves the use of a light tracer gas which is capable of infiltrating the smallest leak quickly: Helium.The detector samples and measures the helium flow rate entering the test part via the leaks.Several methods can be used to test the part. The right one will be selected according to the test part and the measurement accuracy required. Leak rates down to 10-10 mbar / s can be detected both objects with vacuum or overpressure can be examined the objects can be examined during operation the examination can be performed fast and effective non poisonous, non explosive and inexpensive gasses are applied leaks can be detected in due time to prevent safety or operational hazards leaks can be detected in due time to prevent unplanned and expensive shut downs

Differential Sensor Based Leak Testing Machine to meesure pressure drop up to 0.1 Pascal. These machines are multi channel to test various chambers at different pressures and reject levels.Fully automatic Quality control machines for proper traceability. These machines are based on Pressure Decay Method. These machines consist of pressurizing the system with a defined pressure gas, usually dry air. Then the part is isolated from the gas supply and, after a stabilizing period, its internal pressure is monitored over time. The pressure drop is measured in the time. If the pressure in the system drops fast, there is a large leak present in that component or section of the system. If the system’s pressure drops slowly, there is a small leak present. If the pressure remains the same, that component is leak-free. The leak rate can easily be computed considering the volume of the component.Advantages of these machines are: Fastest, most consistent test technique for 90+% components. Non-Operator Dependant and test data can be collected by printer or computer. Passed product can be automatically marked (ink, stamping, and engraving) to insure    parts are tested prior to subsequent processes. No cleaning/drying operations required after testing. System accuracy immune to most environmental conditions. p;Can be configured for 100% testing downstream of most bonding operations

Dry and Dip Type Leak Testing Machine : Machines are built with proper fixturing design to suit profile aera of componets. Basic principle of these machines is same as dry leak testing machine. At the time of leakage in component, water is medium to detect the leak location.

Machines for automatic quality control with bubble test option.Machines are built with proper fixturing design to suit profile aera of componets. Basic principle of these machines is same as dry leak testing machine.At the time of leakage in component, water is medium to detect the leak location.

Compared with conventional mass finishing systems where the parts are free-floating in the media, in drag finishing systems, the parts-being individually attached to the worktations-can never touch during the finishing process. This prevents part-on-part contact and, therefore, desired dentless finish can beachieved eaisly. DRAG finishing is all about pressure and speed. The higher the pressure exerted by the media on the parts, and the faster the media “rubs” on the parts, the faster the desired finishing results can be achieved. In this respect, drag finishing is standing out above other finishing methods: Because of the high speed at which the parts are dragged through the media and the high pressure generated, drag finishing works 40 times faster compared with vibratory systems and about 4 to 5 times faster than high energy systems. Frequently, because of its high speed and high pressure, drag finishing is the optimum mass finishing method to produce a satisfactory finish. This is especially true for parts made from hard-to-machine, “tough” metals like high-alloy steel (stainless, titanium, Inconel, and so on), tool steel or parts with a high surface hardness.The outstanding characteristic of drag finishing is that the parts are individually mounted onto the workstations of the carousel. Depending on the machine size, the carousel is usually equipped with four to 12 workstations. Each workstation may be loaded with one or multiple parts.Compared with conventional mass finishing systems where the parts are free-floating in the media, in drag finishing systems, the parts—being individually attached to the workstations—can never touch during the finishing process. This prevents part-on-part contact and, therefore, desired dentless finish can be achieved eaisly.To individually mount the parts to the workstations requires special parts fixtures. Frequently, the design of these parts fixtures poses an engineering challenge.

Mass Finishing Process, in which a rotating base plate sets workpieces and granulate in motion in a toroidal stream. The very intense finishing effect up to 20 times more efficient than conventional vibrators.Especially suitable for : small parts, large quantities of bulk goods. Disc finishing machines are also high gravitational forced machines which work faster. It creates high centrifugal force which is generated due to a rotating disc.Process time is lower than Vibratory Finishing Machines but more than Centrifugal Finishing Machines. The greater ease of loading and unloading and the possibility of In-process inspection of parts, makes it better than centrifugal machine. They are usually suitable for small components. The process is carried out in a cylindrical container which is open at the top and the bottom of which consists of a disc separated from the container wall by a gap. During operation, the work pieces and the grinding or polishing media in which they are immersed rotate at a high speed, creating a toroidal effect.

Disc Finishing Machine Mass Finishing Process, in which a rotating base plate sets workpieces and granulate in motion in a toroidal stream. The very intense finishing effect up to 20 times more efficient than conventional vibrators. Disc finishing machines are also high gravitational forced machines which work faster. It creates high centrifugal force which is generated due to a rotating disc.

Centrifugal Finishing Machines are very high gravitational forced machines specifically developed for those components which require long process times in Vibratory Finishing machines.There are several options available — straight barrels, inclined barrels, removable barrels (for small machines), variable speeds, media parts separators, rubber/polyurethane linings, conveyors, etc.

Centrifugal finishing machine are very high gravitational forced machines specifically developed for those components which require long process times in Vibratory Finishing machines.There are several options available — straight barrels, inclined barrels, removable barrels (for small machines), variable speeds, media parts separators, rubberpolyurethane linings, conveyors, etc.