Acetylene Plant Dealers in Ghaziabad

MANUFACTURING PROCESS Salient Features: No bulky gas holder requiredAutomatic Controls for feeding water.Maintaining temperatures, pressures, and slurry drain are full proof, efficient and are of international standard.Excellent absorption of gas in cylindersNo gas loss and high yield.Very simple and safe to operateLower power consumptionLow maintenance cost. Acetylene Generator Our Acetylene generator is a fully automatic plant. Pneumatically controlled valves and highly sensitive sensors, integral with the temperature control instruments, perform all operations. These in turn open the water inlet valve or residue drain valve etc. Two hydraulic pumps help to open and close the supply of calcium carbide, which is fed into the generator by screw feed conveyors. The screw feed mechanism and the agitators are operated by flameproof motors and fittings. The entire operation is perfectly synchronized to give maximum efficiency and simplicity in operation. Any failure, whether it is of power supply, water or air is signaled visually and also audibly when an alarm bell rings to alert the operator. Chemical Purifier This consists of two layers of regenerative chemicals,which remove additional impurities. The purifying agent may be reactivated for re-use by the atmosphere air. For continuous operation one extra charge of chemicals can be kept in open wooden trolley. Water Scrubber The equipment is installed between the chemical purifier and the high-pressure compressor which helps to remove additional impurities from the gas if any Acetylene Compressor The acetylene compressor is a three stage machine which is immersed in water filled tank to avoid any pressurized gas to come in contact with air and also to make sure that all the components are continuously cooled. The compressor is drawn by flame proof motor from outside the tank. No Loss Carbide Charge No gas is lost or wasted while charging the carbide because that section is completely sealed off from the generator by a high pressure hydraulically operated valve. All the above controls are automatic and require no attention from the operator. There is a further safety device, in terms of an alarm bell, which will ring continuously till the fault is corrected High Pressure Drier This consists of a battery of three high-pressure vessels. The first is filled with metal filler, while the second and third are filled with anhydrous calcium chloride. It is very important that the high pressure drier is fully filled up with Calcium Chloride, as any voids in high- pressure area are against the required safety Filling Manifold The acetylene gas manifold consists of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves. Instrument Air Compressor A flameproof motor with a buffer tank drives the instrument air compressor Acetone Pump Acetone pump is supplied along with the plant for charging acetone in cylinders Level Controls Level controller maintaining a particular level in the generator. If the level is above normal, water can enter the carbide hop Level Alarm The pressure inside the acetylene generator is controlled by a meteoroid switch Pressure Alarm This is the important part for the safety of this plant. A pressure switch is connected to the alarm system

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