Agni Boilers Private Limited GT Road Industrial Area, Ghaziabad, Uttar Pradesh

These are fully water tube design boilers for high pressure steam requirements. Water circulation through the boiler may be either natural circulation due to density difference or by forced circulation. Advantages The heat of combustion is utilized more efficiently by the use of small diameter tubes in large numbers. To avoid large resistance to the flow of water, Powertherm boilers have a parallel set of arrangement of tubes The boiler components can be arranged horizontally, giving greater accessibility and operational convenience. All the parts are uniformly heated; therefore the danger of overheating is reduced. Also thermal stress problem is avoided. The tendency of scale formation is eliminated due to the high velocity of water through the boiler tubes.Can be converted to liquid / gaseous fuels as well Capacity Range This, high pressure boiler is available in capacities from 10 TPH to 25 TPH.

This is a unique design membrane water wall type boiler combining the advantages of water tube & smoke tube designs. The radiation zone of the furnace is covered on three sides by water tubes forming the first pass and the conventional smoke tube shell has tubes lined up forming the second and third pass of flue gases. Thus the water wall furnace recovers the radiation heat of the furnace and the smoke tube shell provides large water & steam holding capacities to give maximum advantage. This design can burn a variety of fuels like Coal, Lignite, Rice Husk, Wood, Bagasse, Groundnut shells, and several other fuels thus providing you with lowest energy costs depending upon the fuel availability in your area. Advantages Flexibility of fuels with choice of agrowaste fuels Combines the advantage of water tube and smoke tube designs High thermal efficiency and low operating costs Dependable quality of components like valves, pumps, safeties & instruments Can be converted to liquid / gaseous fuels as well Heat recovery unit may be offered for increased efficiency Easy access for cleaning and inspection Capacity Range Water Cum Smoke Tube Membrane Type Boiler is available in capacities from 1 TPH to 15 TPH.

Fuel is money. The more fuel we burn in a boiler, the more money is spent. Hence even a few per cent saving in fuel bills amounts to huge savings annually. Due to this, we provide novel products like Waste heat recovery boilers. As the name suggests, the heat going waste from the process like flue gases of Diesel Generator sets is utilized in these boilers to generate hot water or steam. Since no fuel is fired, whatever heat we recover in the boiler is free of cost. These boilers are designed to recover heat from waste flue gases from DG exhaust, Furnace exhaust, Kiln exhaust, incinerator exhaust etc. to produce steam or hot water based on the application requirements of the plant. The amount of steam generated or of heat transferred is controlled by the quantity of heat available in the flue gases. These can be fire tube or water tube type as per the design requirements. Tailor-made solutions are offered based on specific requirements of customers and the boiler design is integrated into the system requirements. Since these boilers operate on waste heat, there are no fuel bills to operate these and hence they offer very handsome pay-back of investments. Capacity Range These are offered in tailor-made capacities as per requirements.

This is one of the most trusted names among Thermic Fluid Heaters and is synonymous with high reliability, high efficiency, longer equipment life and lower operational & maintenance costs. Construction The hot thermic fluid is circulated in a closed circuit by a high temperature circulating pump and the heat is transferred to the process through an appropriate heat exchanger at user's end. A combined de-aerator cum expansion tank eliminates any liberated gases and absorbs the thermic fluid expansion during the heating process. Various options of fuels are available like oil, gas, wood, coal, rice husk & other agrowaste fuels, thereby providing full flexibility and low operational energy costs Advantages Fully automatic unit High system efficiency Most suitable for high temperature heating Can attain temperatures upto 300oC Minimum site work and ease of installation Can operate on variety of fuels as per local availability Capacity Range Thermic fluid heater is available in capacities from 1 Lac Kcal/hr to 25 Lac Kcal/hr.

A steam trap is an essential element of a steam distribution piping system. As steam flows through a pipe, it cools off due to heat losses and converts into hot water; this hot water is called condensate. The function of a steam trap is to release condensate so that only steam remains in the system. In addition to condensate removal, a steam trap also performs air venting function, thereby increasing the thermal efficiency and reliability of the steam distribution system

We manufacture all types of process tanks for storage of variety of fluids. The MOC of these tanks can be MS, SS-304, SS-316 to suit the applications as required. The Applications Include: Fuel storage tanks Cold / hot water tanks for boilers Hot water caloriefier tanks with heating coils Chemical storage tanks with agitators Tanks for other fluids Capacity Range The capacities range from 100 liters upto 1,00,000liters.

We provide steam accumulators to meet the unique demands of fluctuating steam loads in plants. These are an excellent solution to plants where the average loads are low, but intermittent steam demands are high. The boilers designed as per the average steam loads are not able to match the peak steam flow requirements here the Steam accumulators provide the buffer to take care of the process steam requirements very effectively. We can design a suitable sized accumulator as per customer's needs and process demands.

We provide Steam pressure reducing stations for process application of Steam at a pressure lower than that of steam generation pressure of the main boiler. Our PRS is a pre-engineered unit having reliable quality components for trouble free service. Most of the process industries use steam at different pressures for different applications. Hence, a properly sized PRS is required for efficient distribution of steam with minimum losses. Steam Distribution Header Steam distribution header is usually located inside the boiler house. This could take inlet of steam from 1 or more boilers and distributes steam to the process lines as per the quantity & pressure requirements. The size of header depends upon the no. & size of connected boilers and the out-flow lines. It is also installed at places where different pressures are required in process at different locations. These are designed as per IBR requirements and can be supplied with accessories like valves, NRVs, steam trap assemblies etc.

Internal Furnace Packaged Boiler is the conventional three pass smoke-tube design coal / wood fired steam boiler having internal furnace. This comes in dry back, semi-wet back and fully wet-back options and is most suitable for manual firing of coal, wood or briquettes. The furnace is totally submerged in water and the grate bars are fixed inside the furnace. The fuel is fired on the grate and the flue gases travel inside the smoke tubes of second and third pass. A Water pre-heater may be provided of shell and tube design to enhance the efficiency of the systems by recovering waste heat from flue gases going out of the boiler. Advantages Large convective heating surface in the 2nd& 3rd pass tubes ensures excellent heat transfer Large water holding and steam holding space gives quick response to fluctuating steam demands. Dry steam reduces the processing time, saves steam and improves quality of processed goods. Horizontal packaged boilers - less site work & quick commissioning. Capacity Range Internal Furnace Packaged Boiler is available in capacities from 0.3 TPH to 4 TPH

Specially Designed, High Efficiency Fans Are Offered For All Boiler Applications: Forced draft & Induced draft fans for Boilers Range varies from 1000 m3/hr to 50,000 m3/hr flow and upto 300oC temperature Can be offered with Variable speed controls depending upon specific requirements. All impellers are dynamically balanced before fitment to give trouble free operation.

Our hot air generators consist of a shell & tube type heat exchanger which is duly insulated to prevent radiation losses. The ventilation blower fitted along-side blows fresh air over the combustion chamber and the set of smoke tubes. In oil / gas fired options, an imported mono-bloc type fully automatic burner is provided for combustion of fuel. These can also be offered in solid fuel firing options. A dust-proof, pre-wired control panel is also supplied as a standard supply to control the operation of the unit based on customer requirements. Heating Options Liquid Fuels - Light oil / Heavy oil Gaseous fuels - LPG or CNG Solid Fuels - Coal or Wood or Briquettes Advantages Fully automatic unit Trouble free operation. Outside the purview of IBR. High system efficiency Clean and controlled hot air available. High productivity in processes Minimum site work and ease of installation Capacity Range Hot Air Generator is available in capacities from 30,000 Kcal/hr to 10 Lac Kcal/hr.

This is the conventional three pass smoke-tube design Oil/ Gas fired steam boiler having internal water cooled furnace. The superior and features make it the ideal choice for process heating requirements of the industry today. Advantages High Efficiency of 88% on NCV saves running costs. Large convective heating surface in the 2nd& 3rd pass tubes ensures excellent heat transfer Large water holding and steam holding space gives quick response to fluctuating steam demands. Large heat transfer surface reduces thermal stresses on the boiler surfaces. Dry steam reduces the processing time, saves steam and improves quality of processed goods Horizontal packaged boilers - less site work & quick commissioning Capacity Range Oil / Gas Fired Boiler is available in capacities from 1 TPH to 10 TPH

This differs in principle from any other method of heating water or producing steam as the water within the shell is used as an electrical resistance through which the current is passed. This causes a rise in the temperature of the water. Construction These electrical steam boilers are manufactured as a packaged unit mounted an a chassis, installation comprises the fitting of the steam pipe, cold feed, blow down, drain, safety valve, air vent pipe and the connection of the electrical supply. The current source consists of specially designed electrodes in the form of scrolls in order to maximize the electrodes area. Automatic controls for high steam pressure and high & low water level inside the boiler shell are provided through a fully pre-wired control panel thereby making the operation highly user-friendly and easy. Advantages Compact size Safe, easy-to-use heat source - no on-site products of combustion. Easy and quick to install, they require only water connection and electrical hook-up. Steam available at the flip of a switch. Designed as per IBR 1950, duly approved from the IBR inspectorate. Capacity Range Electrode Type Electrical steam Boiler is available in steam capacities from 50 Kg/hr to 1320 Kg/hr

Our Pressurised Condensate Recovery Module (PCRM) is a unique system wherein the condensate generated from your process is fed backunder pressure directly to the boiler, unlike any other conventional condensate recovery system where the condensate is discharged at atmospheric pressure. Advantages Our PCRM System Serves You The Following Advantages Whole condensate is recovered No Flash steam loss Minimal make-up water requirement Prevents loss of mass / quantity of condensate Reduced water treatment cost for make-up water Reduced fuel consumption due to high feed water temperature Increased steam output of the existing Boiler Excellent Return on investments

This is the conventional forced-circulation type water tube coil type boiler incorporating the unique principle of combustion known as ‘Reverse Flow. This increases the combustion efficiency and allows a high rate of heat release. It can be offered in both IBR and Non-IBR designs. Construction The boiler comprises of a jacketed MS shell housing a helical coil. The combustion air is forced through the jacketed shell by means of a centrifugal blower thereby getting pre-heated. The flame travels downwards inside the coil and the flue gases reverse upwards thereby giving two passes in the radiant zone ensuring complete combustion and higher heat flux. The third pass of the flue gases is in the convective zone between the coil and the inner shell. Flue gases then travel to the Economiser forming the fourth pass. Advantages Fully Automatic unit Unique four pass design High efficiency and low running cost Minimum site-work, low installation costs Instant steaming within 5 minutes of cold start Built-in economiser increases the operating efficiency Fail-safe design and dependable operating instruments Capacity Range Water Tube Coil Type Boiler is available in capacities from 100 Kg/hr to 1200 Kg/hr

Self-supported type chimneys can be provided suiting the boiler size. These can be designed and manufactured as per IS-6533 standard to ensure compliance.

Agrowaste is a multiple solid fuel firing boiler in shell & tube design. The external refractory lined furnace (in customer’s scope) can burn variety of solid fuels like rice husk, bagasse, coal, wood, groundnut shells, saw-dust etc. thereby giving flexibility and ease of operation. The system operates on balanced draft and the flue gases from the furnace travel through the smoke tubes in the shell & tube type boiler, thereby producing steam at low cost. A heat recovery unit in the form of an Air or Water pre-heater may be provided to enhance the efficiency of the systems by recovering waste heat from flue gases going out of the boiler. Advantages Low initial investment Easy cleaning of flue surfaces Can burn low-grade agro-waste fuels Large convective heating surface in the tubes ensures excellent heat transfer Large water holding and steam holding space gives quick response to fluctuating steam demands. Dry steam reduces the processing time, saves steam and improves quality of processed Capacity Range Agrowaste Fired External Furnace Boiler is available in capacities from 1 TPH to 4 TPH.