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Wiper Motor Gear
Thin Wall Molding
New product development especially for automotive industries is focused on smaller and lighter products, requiring thinner wall sections in components, housings and covers. At Radiant, we have an integrated approach for designing, tooling and manufacturing thin wall injection molded parts. We have expertise in special processing and tooting requirements: higher pressures and speeds, faster cooling times and special design considerations wrt part-ejection and gating arrangements to mold wall sections as thin as 0.3 mm in polymers with up to 30% glass fibre content.
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Safety Critical Parts
Development and supply of safety critical components is a challenge that Radiant always likes to take on, for this is what clearly differentiates us from our competitors in the industry. Over the last 20 years, Radiant has an enviable track record in such successful developments. Typically such parts not only to have qualify multiple close-tolerance dimensions on the drawing in regular production but also undergo validation or endurance testing under various load and environmental conditions. It is here that our know-how of critical success factors - too design, shrinkages, process control & error proofing techniques differentiates us from the rest.
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Plastic Gear Mold
Gears are molded in various grades of Polyacetals and Polyamides with fillers like Glass fibre, PTFE and Carbon, depending on the nature of application.
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Over Molding
Over molding involves encapsulating a plastic component with another polymer that is molded at a lower temperature. This is followed wherever superior properties are required but at only specific areas. Given that this could only be fulfilled by using a more expensive polymer, cost could be cut down by over molding such a polymer on a plastic component molded out of less expensive material. Other applications are in components wherein an elastomer needs to be over molded for leak tightness. or even in decorative applications for good aesthetics. Radiant produces over molded components for both automotive technical & decorative
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Molded Plastic Parts
Getting the plastic gear profile right requires an intricate understanding of shrinkage patterns and this needs to be compensated in the tool design. Gears are molded in various grades of Polyacetals and Polyamides with fillers like Glass fibre, PTFE and Carbon, depending on the nature of application.
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Molded plastic gears
Radiant specializes in molding precision gears in high performance engineering plastics.we understand the importance of various ingredients for consistent & repeatable gear molding - precision equipment, optimized pressure curves, predetermined constant temperature and clean environment.
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Metal Substitution
Light Weighting, Cost Reduction, Evolving Emission Norms and Increasing Integration are key drivers that are necessitating a shift to plastic based components in vehicles today. Some of the applications for which Radiant has developed plastic components are in Oil Pumps, Thermostats, Intercoolers, Engine Mounts, Gears and Engine Cooling Modules. In addition to light weighting & increased durability, plastic components can be integrated with other components in the molding process itself. Radiant has partnerships with its key supplier-partners to re-engineer our customer's metal parts into engineering plastics through finite element analysis & simulation.
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lamp caps
Insert Molding
With the rapid strides in technology, we have been witnessing higher levels of integration in components & technologies in a cost effective and scalable manner. Insert molding is one way of achieving this. It requires a high degree of accuracy in tool making and very precise process control. We have special purpose vertical molding machines to cut down on cycle times and boost productivity for insert molded components.
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Injection Moulding
Radiant's expertise lies in production of close-tolerance functional parts from high performance engineering polymers. Majority of our parts need to undergo validating testing so as to test their endurance under sustained load conditions. The challenge here then is to guarantee reliability & consistency over long production runs which is possible only if the process is stable. Radiant possess 20+ years of experience in establishing such processes and by employing the techniques of Scientific Molding we are able to optimize process parameters to correct inconsistencies, ensure repeatability, and maximize efficiency. All of our injection molding machines are imported and we use state of the art closed loop machines for production of safety critical components for our customers. Besides conventional molding machines, we are equipped with vertical injection machines for insert molding as well as thermoset injection molding machines
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industrial plastic parts
industrial plastic parts a high degree of accuracy in tool making and very precise process control. We have special purpose vertical molding machines to cut down on cycle times and boost productivity for insert molded components.
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Gear Molding
Radiant specializes in molding precision gears in high performance engineering plastics. Our team has over 20 + years of experience in plastic gear tooling & processing technology. Getting the plastic gear profile right requires an intricate understanding of shrinkage patterns and this needs to be compensated in the tool design. Gears are molded in various grades of Polyacetals and Polyamides with fillers like Glass fibre, PTFE and Carbon, depending on the nature of application. At Radiant, we understand the importance of various ingredients for consistent & repeatable gear molding - precision equipment, optimized pressure curves, predetermined constant temperature and clean environment. The state of the art closed loop control and real-time process monitoring eliminates any chance of human error.
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Front Plastic Panel for Speakers
Lamp Sockets
Bobbin & Core Insulator
Car Air Filter Assembly
Radiator Fan
bicycle component
Roller Weight
tool development
Radiant has an in-house Tool Room equipped with modern CADCAM facilities and CNC machines. With a team of 40 associates in the tool room, Radiant designs & develops complex injection molds in-house. Developing tools for technical plastic parts with multiple, close-tolerance, function-critical dimensions is Radiant's forte. We target getting it right first time on the back of our know-how of raw material shrinkages & warpage patterns and accounting for the same by providing compensation in the tools. As the business environment poses new complexities, Radiant engineers take on the challenge to develop and supply components & modules at lower costs but superior quality levels. The tool design & assembly is a significant factor that contributes to the lifetime cost of a product as well as the consistency & reliability of its supplies. Our engineers understand this and leverage Radiant�s vast experience as well as collaboration with tool steel & hot runner system suppliers to develop quality tools. Our team is well versed in development & maintenance of tools with multiple cavities, hot runner systems & multiple cores and slider mechanisms. We employ hot runner systems for all kinds of high temperature materials such as PPS, PES and PA 4,6 resulting in huge savings for our customers.
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