Wire Plant Dealers in Ghaziabad

• Material: Stainless Steel
• Application: Production Welding Wire
• Voltage: 380
• Automatic Grade: Automatic
• Design: Customized
• Power Source: Electric
• Surface: Galvanized

We provide turnkey solution for PC wire plants and LRPC wire plants. Offering tailor-made solution, the designing and fabrication of the plants are provided as per the exact requirements of our clients.

Backed by the team of skilled professionals, we are engaged in manufacturing and supplying superior quality MIG/CO2 Wire Plants. The offered range is integrated with copper coating line that ensures high speed continuous nonstop drawing and the inline copper coating of MIG welding quality low carbon steel wire. These are designed by our adroit technocrats by utilizing high-end technologies in adherence to the market prevalent norms. Furthermore, these can be availed by clients from us at the most competitive prices. Features: High speed Simple to operate Minimum break down time machine Robust design Sturdy construction The line basically consists of pay off with sensing arrangement for emergency stop, 13 die four spindle wet drawing machine, FRP/Stainless Steel made copper coating tank with pneumatic controlled Stainless Steel fabricated Arm, triple deck BB-block for skin pass with killing arrangement and spooling Plant features standard and optional Description:   Wet drawing concept High Speed belt drive for sound less efficient transmission and profile grounded helical gear drive in wet drawing machine to confirm absolutely noise free Tungsten carbide drawing cones for long service period or carbon steel drawing cones for economy Copper coating tank made out of stainless steel or fiber reinforced plastic material with six chambers complete with suitable heating arrangement Cast nylon, Teflon and stainless steel pulleys for corrosion resistance in copper coating tank Horizontal and Vertical adjustable killing rollers for better cast and helix on BB block and spooler Wire accumulation at BB Block for continued working when spooler stops for finish spool changing Pneumatic clamping of spools and wire for faster working at the spooler Roll ring type fine variable pitch adjustable traverse system Complete plant controlled by one remote desk having variable speed AC frequency drive of reputed makes PLC controlled system or synchronized AC frequency drive panel with operator control desk 8-15 meters per second speed.

Meenakshi Wire Products provides its customers the most modern, cost effective, efficient and fast operating lines for hot dip galvanized wire plant. We provide equipment right from drawing lines flattening mills, complete galvanizing lines with vertical drop coilers, horizontal side winder take ups or strip take ups. By excellence in design, engineering, manufacturing and service we are able to offer most relevant technology for Galvanizing of High Carbon and Low Carbon Steel Wires. MWP has become the pioneers in supply of turnkey projects for the wire industry; we will maintain this position trough reliable equipment and service to ourcustomer's world wide. The plant consists of the following :   Pay Off Stands: Revolving Turn Tables with brake tensioners for wire formers and spools, overhead Coil Opener type Payoff, Pintal Type Pay Off for Spools and Basket Type Pay Off for Coils. Open Hearth Furnace or Lead Bath Furnace with electric heating or Natural gas/LDO/FO combustion systems with top cover and recuparator for energy conservation. Online Fumeless Pickling System with water curtains to prevent any acid fumes form exiting the pickling system. The wires travel straight with lower tension and react with invigorated acid traveling against the wire, followed by triple stage water wash system. Intermediate wiping system in between chambers to prevent excessive carry over of fluids from one chamber to another. Vertical Gland / Seal Less Pumps for zero down time as no seal change over and routine maintence required. Stainless steel 316 fabricated Flux Tank with flue gas heating and temperature control system for energy efficiency and coating consistency. Option of Dipping type or straight path type with flux pumping system. Flux Dryer before the entry to the galvanizing bath hot plate assembly is provided for quick drying of flux which has heating through flue gases of the zinc bath furnace as rising energy costs has made conservation a prime criterion in today's plants. Zinc Bath furnace consisting of Structural Steel Frame. Which is completely lined using several layers of ceramic refractory. Best quality refractories ensure reliability and durability. Zinc Tank made out of low carbon low silicon steel plate with side bended at 90 degree welded with specialized electrodes and duly ultrasonic tested for any internal cracks. Options for Light/medium and heavy coating available. Finally wire is coiled on finishing Take ups where ASSOMAC offers several options depending on the industry use and coil weight requirements right from 25Kg. to 1000Kgs. Horizontal side winder take ups, Vertical dropcoiler with or without pattern lay and strip take ups in our manufacturing program.

East Land Industries is known to be a leading Steel Wire Galvanizing Plant manufacturer. These plants are facilitated with latest pickling system and fume extraction system and are also available in various sizes ranging from 5mm to 0.4mm. Our range of machines is ideal for MS & HC Steel wires, electro and hot, and dip wire galvanizing plants. We provides our customers the most modern, cost effective, efficient and fast operating lines for hot dip galvanized wire plant. We provide equipment right from drawing lines flattening mills, complete galvanizing lines with vertical drop coilers, horizontal side winder take ups or strip take ups.

• Voltage: 380 V
• Material: MS
• Frequency: 50/60 Hz
• Automation Grade: Semi-Automatic
• Design: Standard
• Phase: Three Phase

We provide turnkey solution for PC wire plants and LRPC wire plants. Offering tailor-made solution, the designing and fabrication of the plants are provided as per the exact requirements of our clients.    

• Body Material: Mild Steel
• Max Inlet Wire Diameter: 9mm
• Machine Weight: 3200 kg
• Phase: Three Phase
• Frequency: 50 Hz
• Power Source: Electric
• Power Consumption: 28 kW
• Finish: Color Coated

• Brand Name: AE
• Material: Mild Steel
• Features: Reliable,High performance,Cost-effective
• Automation Grade: Automatic
• Layout: Horizontal
• Max Inlet Wire Diameter: 3-6 mm
• Min Finish Wire Diameter: 1-3 mm

Being a leading enterprise of this industry, we are offering a huge range of OTO Type Wire Drawing Machine.

Assomac group provides its customers the most modern, cost effective, efficient and fast operating lines for hot dip galvanized wire plant. We provide equipment right from drawing lines flattening mills, complete galvanizing lines with vertical drop coilers, horizontal side winder take ups or strip take ups. By excellence in design, engineering, manufacturing and service we are able to offer most relevant technology for Galvanizing of High Carbon and Low Carbon Steel Wires.  Assomac has become the pioneers in supply of turnkey projects for the wire industry; we will maintain this position trough reliable equipment and service to our customer's world wide.   The plant consists of the following : Pay Off Stands: Revolving Turn Tables with brake tensioners for wire formers and spools, overhead coil opener type Pay Off, Pintal Type Pay Off for Spools and Basket Type Pay Off for Coils. Open Hearth Furnace or Lead Bath Furnace with electric heating or Natural gas/LDO/FO combustion systems with top cover and recuperator for energy conservation. Online Fumeless Pickling System with water curtains to prevent any acid fumes form exiting the pickling system. The wires travel straight with lower tension and react with invigorated acid traveling against the wire, followed by triple stage water wash system. Intermediate wiping system in between chambers to prevent excessive carry over of fluids from one chamber to another. Vertical Gland / Seal Less Pumps for zero down time as no seal change over and routine maintenance required. Stainless Steel SS-316 fabricated Flux Tank with flue gas heating and temperature control system for energy efficiency and coating consistency. Option of Dipping type or straight path type with flux pumping system. Flux Dryer before the entry to the galvanizing bath hot plate assembly is provided for quick drying of flux which has heating through flue gases of the zinc bath furnace as rising energy costs has made conservation a prime criteria in today's plants. Zinc Bath furnace consisting of Structural Steel Frame which is completely lined using several layers of ceramic refractory. Best quality refractories ensure reliability and durability. Zinc Tank made out of low carbon low silicon steel plate with side bended at 90 degree welded with specialized electrodes and duly ultrasonic tested for any internal cracks. Options for light / medium and heavy coating available. Zinc coated control through pad wiping, spring wiping for low & medium coating & vertical charcoal or nitrogen wiping for heavy coating can be provided. Finally wire is coiled on finishing Take ups where ASSOMAC offers several options depending on the industry use and coil weight requirements right from 25Kg. to 1000Kgs. Horizontal side winder take ups, Vertical drop coiler with or without pattern lay and strip take ups in our manufacturing programe.

zenith weldaids limited has consolidated its place among the most important companies in the design, production and assistance of drawing of all types of metal wire, with specialisation in co2 welding wire. Wet drawing lines, wire pay-offs, take-ups and copper- plating tanks are all part of the exclusive series of advanced technology offered by zenith, with increasing quality and skill since 1989 static vertical pay off it is used to unwind the carbon steel(wr3m) wire rod for the dry drawing.this equipment permits to load the coils without stopping the dry drawing line. spool pay off the pay off consists of a welded frame and a pair of opposed hardened steel pintle mounted in substantial frame support. The inboard pintle will be fixed axially. A pneumatic disc brake is incorporated for holding the bobbin steady when stationary. the outboard pintle is fitted with a “live” centre which can be moved axially by pneumatic means to open and close the pintle. When the spool is in position, the “live” pintle is locked in position so the spool is held even if the electricity or air pressure fails.a pneumatic pusher is included to facilitate the loading of the empty reel.the payoff reel and wire line is totally guarded and fitted with mechanically interlocked safety switches. as a pre drawing capstan with accumulation and overhead deviation transfer systems(oto) the capstans and the drawing dies are water cooled. the die holders are combined with lubricant boxes and are adjustable in order to exactly regulate the wire running direction. the machine body is made up of  heaviest mild steel construction. The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability. wet wire drawing machine: the wet draw machine is a slip type, wire drawing machine which has become the standard of the industry for the production of welding wires.the wire  enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die. Dies can be fully submerged. The die-holders are machined from solid steel. final die is rotating type.• max. Inlet wire diameter: 2.0mm• min. Outlet wire diameter: 0.8mm• number of drafts: 11• max. Speed: 12 m/s• submerged horizontal tungsten carbide coated /brazed cones wire drawing system• final rotating die system and rest fixed dies• toothed v-shaped belt transmission• standard motor power: 60hp• possibility to skip drafts high speed copper coating tank zenith supplies high speed six chambered copper coating tanks made up of pp and frp. In order to achieve high speed continuous production of copper coated mig welding wires. features• material to be treated: welding wire, t.s. 100 kg/mm² max, carbon content = 0,06÷0,15%• wires range: from 0,8 to 1,2 mm• wire speed: 12 m/sec. Max process:first chamber-water wash to eliminate left over lubricant and absolute cleaning of wiresecond chamber – pickling type of bath h2so4+h2othird chamber-water wash to eliminate acid coming from second chamberfourth chamber-coppering: 400 litres, type of bath cuso4+h2so4+h2ofifth chamber-water washsixth chamber-lubricant for pinch/skin pass

We are offering wire galvanizing plant. High hardened adjustable rolls. Shearing attachment (optional). Hand operated pointers are also available.

Zoy Impex offers a high speed integrated MIG Wire Plant for high-speed continuous drawing and inline copper coating of MIG welding quality low carbon steel wires. Our MIG Wire Plant imparts high speed, easy operations, low cost and low down time and it suits the customer’s needs. Moreover, the MIG Wire Plant can be availed at affordable prices from us. Specifications The line basically consists of payoff with entanglement sensing arrangement, 11 Die five spindle wet drawing machine, Stainless Steel or FRP/PP Copper Coating tank with rotating finishing die, triple deck BB- block for skin pass with killing arrangement and Spooler for plastic spools or cheese spools. Also pointing-cum-threading machine, butt-welding machine, control panel and control desk are a part of the complete plant. The Drawing, Copper Coating and Spooling Line for Welding wire, work on only one vertical plane, with no torsion of the wire. It has an independent pulling capstan, after the treatment tank along with a variable drive. Pay Off We have been offering a precision engineered range of Pay Off to the clients. These find applications in various industries and are offered in numerous specifications to our clients. Our range meets the international standards and is best known for robust design, high efficiency & corrosion resistance. Pre Block We deal in offering a wide range of Pre Block to our clients. These are manufactured using high grade material and are extensively used in various industries. Available in various specifications, our range is known for its excellent performance, smooth operation and durability. Copper Coating The wide range of Copper Coating offered by us caters to the requirements of various industries. These conform to the international quality standards and are appreciated by our clients for high efficiency, resistance to corrosion and durability Wet Wire Drawing: Designed as per the industry standards, our range of Wet Wire Drawing finds applications in various industries. These are fabricated utilizing optimum raw material and are tested upon their functionality & maintenance Level before sending at the client’s end. B. B. Block Backed by a vast industry experience, we are able to manufacture a high performing range of B. B. Block. These are specifically designed using high grade material and are known for their robust design, low maintenance and high performance. Our range can be availed in various technical specifications as per the application requirements of our clients. Winder 500KG Winder is another range of MIG Wire Plant and Machinery offered by us. These find applications in engineering industry and are available in various technical specifications. Our range is known for its high performance, low maintenance and durability. Unwinder Our clients can avail from us a high performing range of Un-Winder that finds applications in various industries. Robust design, high performance & durability are some of the highlighting features of our range that makes it highly appreciated by our clients. Dancer We hold an expertise in offering a highly durable range of Dancer Welding Machinery to our clients. These are manufactured using high grade material and are extensively used in various industries. Available in various specifications, our range is known for its excellent performance, smooth operation and durability.

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