Ashoka Machine Tools Corporation Kasna, Greater Noida, Uttar Pradesh

Storage Silos Tanks Heavy Fabrication, an equipment used for long term or short term storage of dry items such as cement, food grains etc. or liquids such as water, chemicals etc. It is also used for blending (mixing) of multiple items in which case these are termed as Blending Silos. Storage Silos Tanks Heavy Fabrication can have a very vast range of size starting from a few feet in diameter up to say 50 feet diameter and 100 feet or more of height. These are generally designed and fabricated out of mild steels in parts as per customer requirements in terms of capacity, type of material. Each fabrication is specifically engineered to withstand seismic forces, environmental changes, wind loads etc. Various international codes are followed for designing and fabrication of silos not only from a safety standpoint but also material strength. Various grades of steels as per national and international standards are used for silo fabrication. All plates and sections are of tested quality from well recognized suppliers including European suppliers.

Ashoka one of the leading Steam Turbines Manufacturers In India, steam turbines are supplied generally for either co-generation of power (electricity) or driving process equipment (such as cane crusher mill, fibrizor, cutters etc.  IN case of co-generation of power the turbine in turn drives an alternator (generator). These turbines can either be used for drive application or power generation application. These turbines are straight-back pressure type and find application where back pressure steam is fully utilized to meet process demands. The power generation is incidental to the process steam demand. The back pressure turbine may also have bleed points (uncontrolled extractions) to satisfy steam demands at intermediate pressures. This provision is applicable when the bleed (medium pressure) steam volume demand is low and pressure variations can be tolerated. These turbines are of bleed cum back pressure type.

Ashoka one of the leading Rotary Dryers Coolers manufacturers In India, Rotary Dryer/Cooler is an industrial equipment engaged for drying or cooling of reasonably free flowing materials by introducing drying/cooling media directly onto the processing material. Material to be dried or cooled goes through the dryer, and as the dryer rotates, the material is raised up through a sequence of inner fins lining fixed on the interior wall of the dryer. These dryers are available with customization based on different parameters and are available in a number of configurations and specifications. There are two categories of such equipment which are: Direct Heaters/Coolers and Indirect Heaters/Coolers. These rotary dryers/coolers are featured with a rotating shell, which acts as stirrer and conveying device.

Computer Aided Gear Designing. ASHOKA utilizes special computerized design generation software such as AUTOCAD, SOLID WORKS etc. for accurate designing of the gears and pinions. All software are generally updated to latest versions. Interference check and dimensional accuracies are also checked using these tools. ASHOKA generally works with client designs and drawings, however, all designs are checked and suggestive feedback given to the client for any possible improvement of the design. At ASHOKA stagewise tests are carried out at various stages of manufactures of the ring gear production for which a complete check log in checked for reference. Third party tests agencies such as LLOYDS, SGS, DNV, TPL, MOODY etc. have often visited our factory for witnessing of above tests and subsequent qualitative clearance of the respective jobs. We welcome any third party agency in all cases.

To mesh with existing gears under operation, we also offer Pinion Gears Shafts Manufacturers In India, customers matching Pinions as well as Pinion Shafts that are based on client’s specific designs. All that is required is accurate manufacturing drawing that is needed from our end to produce Pinion or Pinion Shaft that would mesh with gear under operations. Installation services are also provided with our supply if desired. The Pinions and Shafts we offer is made using special forged steels with special alloys. The use of hardened as well as tempered materials also provide in them needed strength as well as mechanical properties whereas tight tolerance profile machining & grinding provides accuracy and efficiency. ASHOKA employs state-of-the-art techniques in designing, material selection and manufacturing processes to enhance performance, reliability and overall lifetime of the gear. Comprehensive expertise and vast experience enable us to engineer a complete solution for any kind of an open power transmission drive. ASHOKA Gears Pinion Shafts Manufacturers, offers a complete supply package including gear casting, heat treatment such as volume hardening, case carburizing, quenching and other forms of heat treatment to sophisticated gear cutting and precision grinding to produce a finish ready to install gear. ASHOKA offers supervision of on-site installation of the gears and pinions manufactured only by the company. A supervision expert is deputed to the site, however, local manpower, installation tools/tackles and lifting equipment such as movable cranes etc. are to be provided by the client. In special cases ASHOKA may also take up the entire job of installation and commissioning including all of the above but that depends upon the geographical location of the site.

Ashoka one of the leading Mill Headers Manufacturers In India in standard quality and thickness. We do customize them as the client requires on bulk order. These are popularly used in metal casting, cement, mining and even dyeing industries. It is used to raise the temperature of the material in a continuous process especially in heavy duty industries. The overall kiln is sized based off many process conditions. By these process specifications diameter and length are determined. The kiln sections are sized by what is practical to transport or capabilities of the shop. Ashoka manufacturers a wide range of mill headers and kiln tyres india that are found for various purposes. Manufactured as per standards, we can also custom- design these as per client’s specific requirements. Their robust construction through use of quality material also makes these precision that are both durable as well as extremely reliable.

General Gear Manufacturing Procedure Site Audit & Gear Inspection. The condition of girth gear is evaluated at site keeping in mind the remaining working life of the gear. Recommendations on existing gear life and requirement of new gear are made according to audit findings. An appropriate mill grade of material in steels (alloy steels and carbon steels), irons (including graded irons, SG iron etc.) or bronze (generally phosphorus bronze) is selected based on the required mechanical properties in case the same is not specified by the client. We provide gears and pinions in cast and forged forms. Various international mill material standards are used including ASTM (USA), AISI (USA), BS (British), JIS (Japanese), GS (German), IS (Indian) standards. Casting or forging under Gears Pinion Shafts Manufacturers, is produced keeping minimum necessary machining allowances on all relevant and required faces and surfaces. The casting/forging is volume heat treated in special enclosed furnaces with proper temperature controls for attaining the desired mechanical properties. Chemical testing is done using latest spectrometers, mechanical properties derived from test pieces using universal testing machines and hardness obtained using equotip type hardness testers. Non destructive testing to detect internal and surface flaws including Magnetic Particle Inspection (MPI) is carried out once after the casting is heat treated and ready for machining, where as, Ultrasonic Testing (UST) is carried out after proof machining of the job for accurate results. Joint facing is carried out on all girth / split gears on each side of joints on the two halves on special horizontal floor borers (UNION, SKODA). Appropriate machining allowance is kept for finish machining in case further heat treatment is to be carried out that may create distortion on the job and hence variation in the sizes. In all such cases finish machining is done after the preliminary turning and heat treatment and in some cases even after one round of teeth cutting.

Ashoka one of the leading Material Handling Equipment Manufacturers In India, the ball mill is a horizontal cylindrical shaped equipment used for grinding hard minerals to power fines. These are widely used for the cement, silicates, building materials, black and non-ferrous metals, ceramics and etc.  Bucket elevators are used to convey material vertically upwards generally to feed a  machine or store in silos/storage bins. Elevators may be designed for transport even up to a height of 50 mtrs., conveying up to 50 tons per hour. The buckets may be mounted on chain or special rubber belts. Some key features of bucket elevators supplied by ASHOKA. Screw conveyors are generally used for horizontal or low inclination transportation of various powdered or granular materials such as cement, mineral and ore processing, chemical industry, food industry etc. 

Ashoka one of the leading Kiln Tyres Manufacturers In India finest range of shells for kilns in standard quality and thickness. We do customize them as the client requires on bulk order. These are popularly used in metal casting, cement, mining and even dyeing industries. It is used to raise the temperature of the material in a continuous process especially in heavy duty industries. The overall kiln is sized based off many process conditions. By these process specifications diameter and length are determined. The kiln sections are sized by what is practical to transport or capabilities of the shop. Ashoka manufacturers a wide range of kiln tyres india that are found for various purposes. Manufactured as per standards, we can also custom- design these as per client’s specific requirements. Their robust construction through use of quality material also makes these precision that are both durable as well as extremely reliable.  

Ashoka one of the leading Juice Heaters Manufacturers In India,  they are used for heating raw, Sulphur & clear Juice from 300C up to about 900C depending upon the requirement and process parameters. Typically, in a sugar plant application, the screened juice obtained is heated to 65-700 C in a tubular juice heater. Through an air flotation process, the juice is clarified and clear juice is obtained which is then sent to triple set evaporator. Juice heaters generally utilize steam from the boilers to generate the heating action, and if possible, preferably bled vapor from the evaporators. It is thus necessary to have a heat exchange between vapor and juice which is provided by the juice heaters. The basic calculation of the juice heater is to calculate the amount of heat transferred using the overall heat transfer co-efficient (OHTC), the log mean temperature difference (LMTD) and the heating surface area.

Ashoka one of the leading Evaporators Process Equipment Manufacturers, a multiple-effect evaporator, is an apparatus for concentrating dilute liquid for increasing the solid contents and for reducing the volume of evaporating liquid. It is widely used for the concentration of liquids in the form of solutions, suspensions and emulsions. This equipment utilizes the heat from steam for evaporation. In addition to the sugar mills there are other industrial sectors such as textile dying, pharmaceutical & drug industries, pulp mills etc. which generate huge quantity of high toxic effluents which has high BOD, COD, TS and TDS level with black coloured and odour effluent. Special evaporators for effluent evaporation are used for such applications as well. In a multiple-effect evaporator, water is boiled in a sequence of vessels, each held at a lower pressure than the previous. Because the boiling temperature decreases as pressure decreases, the vapour boiled off in one vessel can be used to heat the next, and only the first vessel (at the highest pressure) requires an external source of heat. 

ASHOKA specializes in manufacturing custom equipment fabrication process machinery  for various industries including cement plants, sugar plants, steel plants, power plants, paper plants, chemical and mineral processing plants, mining and ore processing etc. Custom Heavy fabrication is carried exactly as per detailed designs supplied by the Client. In house machining to attain accurately finished sizes on special purpose machines post custom fabrication is also undertaken under the same roof. Various custom grades of steels as per national and international standard are used. All plates and sections are of tested quality from well recognized suppliers including European suppliers.

Ashoka as one of the leading Sugar Cane Crushing Mill Manufacturers In India, Cane crusher mills are used for extraction of juice from Cane by a stage wise crushing action using a series of suitably designed grooved rollers in a crushing mill. The Cane is fed between the rollers to facilitate its crushing and thereby extraction of juice for further processing. A series of individual mills are put together to form a milling tandem depending upon the capacity and efficiency of extraction and based on which the most suitable size of the rollers are selected. The rollers are provided with circumferential v-grooving (radial grooving) for effective and continuous crushing action. Each sugar roller shall be fitted with cast steel crown pinion for transmission of power from the gear reducer. A typical four roller mill has an under feed pusher roller for higher extraction by a pushing action of Sugar Cane against the rollers. The under feed pusher roller is driven by the top roller through gears to maintain a surface speed of about 10% higher than the mill roller surface speed.

  Ashoka one of the leading Centrifugal Machines Manufacturers In India, Centrifugal machines are equipment which provide a high speed rotation of the processing medium thus creating a centrifugal force which enables segregation of the varying forms/size of the processing material. Centrifugal machines offered by ASHOKA are of two types which are 1. Batch Type, 2. Continuous Type Most manufacturers, common design of a centrifugal machine is the top driven bottom discharge type machine with a single point suspension in which the basket is mounted over the central spindle which is suspended at top in the bearing housing. The cake is discharged at bottom through the pockets provided in the center of the basket.

  Ashoka as one of a leading Bull Gear Manufacturers In India, In order for gears to achieve their intended performance, life and reliability, the selection of a suitable material is very important. Often not all design requirements are compatible. High load capacity requires a tough, hard material which is difficult to machine; whereas high precision favors materials that are easy to machine and, therefore, have lower strength and hardness ratings.  Light weight and small size favors light non-ferrous materials, while high capacity requires the opposite. Thus, tradeoffs and compromise are required to achieve an optimum design. Materials vary widely, ranging from ferrous metals, through many non-ferrous and light-weight metals, to various plastics. The designer and user faces a myriad of choices. The final selection should be based upon an understanding of material properties and application requirement  

Ashoka one of the leading bucket elevators manufacturers are used to convey material vertically upwards generally to feed a  machine or store in silos/storage bins. Elevators may be designed for transport even up to a height of 50 mtrs., conveying up to 50 tons per hour. The buckets may be mounted on chain or special rubber belts. We at ASHOKA offer a wide range of core process machinery for industrial sectors including cement plants, sugar plants, steel plants, paper plants, mines, chemical and mineral ore processing units, fertilizer plants, power plants and rubber plants. we have in house equipment development facility which not only includes designs detailing from basic equipment operational specifications and data to complete equipment manufacturing.

ASHOKA one of the leading Steam Generator Boiler Manufacturers In India, supplies steam generation boilers for industrial applications where steam for the process is required such as sugar plants, rice mills, pulp, paper, chemical, food industries etc. Boilers are designed based on a number of factors including- capacity of steam generation, exit pressure of steam, type of fuel, type of feeding of fuel, type of construction etc.  Process Equipment Boilers Manufacturers, Various forms and types of fuels can be used for firing of the boiler depending upon the availability and economic feasibility. Bagasse (from cane), Wood Chips, Paddy Husks, Goundnut Shell, Cocoa Shell, Saw Dust, Coal, Lignite etc. Steam generator Larger capacities boilers and high pressure boilers are used for cogeneration of process steam and power using a suitable turbine Modulating cyclo motor for Spreader Dampers.

Ashoka one of the leading Process Equipment Air Slides Manufacturers, fir Slides (Fluid Slide) are used for pneumatic handling of fine, dry material like cement, ash, dusts and powder etc. Fluid slides are one the most economical mode of transport, which need very less maintenance. Air slides are basically aeration conveyors which carry fines through a current of low pressure air passed through a porous fabric that is tightly spread across the split face of the rectangular trough. Process Equipment Air Slides Manufacturers are designed with 2 chambers- upper & lower. The upper chamber is used to carry the material and the lower chamber is used to aerate the fabric. They consist of special synthetic fabric, high-pressure fan and manual butterfly valves for control of air. Open air slides are also manufacturers, designed and supplied as per process requirement.