Integro Engineers Pvt. Ltd. Surajpur, Greater Noida, Uttar Pradesh

Integro is a custom fabricator, highly experienced in building steel storage tanks in both the shop and field. Our plant is fully equipped with advanced engineering and manufacturing tools. Our products are used throughout the process industry that includes Food, Pharma, Adhesive & Sealant, Battery, Chemical, Edible oil, Cosmetics and Personal care. Integro is committed to meet all specialized application needs. We have invested into custom stainless steel fabrication by dedicating both a design team and the manufacturing resources to develop custom products for the specialized applications of our customers.   Types : Single or double wall (jacketed) with heat transfer surfaces including dimple jacket.Half pipe and internal pipe coils.(limpet coil)Agitator SystemReactorsHeat Traced tanksInsulated tanks Capacity : Upto 100KL Shop built, above 100KL field fabricated MOC/finish : SS 304, 304L, 316 with mil finish /high polish MS with or without lining. Media : Stationary/Transportable Working position : Horizontal/Vertical Tank Shell Geometry : Cylindrical/Square Head/Bottom Geometry : ConicalDomedFlat Tank Features : Single/Double WallInsulated/ non insulatedLeak Detectors (optional)Level Indicating SystemOverflow VentsManways (top/side)Temperature Sensors (optional)Top Access and top railingVented Process Heating Turnkey Projects Integro Specializes in process heating projects which covers Heated tanks Heated pipeline Heated pumps, filters and other system equipments Integro's in-house engineering team designs and fabricates the most efficient and technologically advanced process systems available today. Dedicated project managers oversee our full-time field installation crews to ensure we deliver the highest quality workmanship while meeting highest design standards and safety regulations Integro fabrication services include: Complete design and total process engineering from conceptual study to finished fabrication drawings, including electrical, control instrumentation and programming. Exacting fabrication, including all parts necessary to integrate a system component or operate as a self contained unit Programming and controls designed to customer specifications Testing and Start-up services by Integro technicians to ensure proper operation Training by Integro technicians so you can monitor and maintain your systems Integro's Bouquet of Offerings For Process Industry Also Covers: Design & Detail Engineering Drawing & Drafting Services Sourcing of Technology & Equipment Techno-commercial Appraisal of Process & System Feasibility Studies & System Development Plant Engineering & Utilities Services Turnkey Project Consultancy for Process Industries Planning, Scheduling & Project Management Equipment Selection, Sourcing & Procurement Site Engineering Services Commissioning & Plant Start-up

Integro specializes in providing heating solution for mobile tankers. The tankers used for transporting the material which solidifies due to temperature drop, generally face problems while unloading the material, especially during winters. We provide the turnkey solution for the heating of the tanker while traveling and also for unloading once it reaches the destination.

Series Resistance heating cables have to be individually designed into particular length and load configurations and so are not as versatile as parallel cables.We have series resistance heating cables within the following ranges: Up to 1000 Volts 3 phase Up to 230°C (446°F) withstand temperature Up to 60 W/m of output

Semi conductive parallel resistance heating cables mainly foruse in freeze protection or temperature maintenance applications. For use up to 300°C (572°F). We have self-regulating heating cables within the following ranges: 12 - 1000 Volts Up to 300°C (572°F) withstand temperature Up to 120 W/m of output

Outflow Heaters are ideal for storage tanks/day tanks to draw viscous liquids / oils at a prerequisite temperature or controlled temperature. The liquid/oil coming out of the tank gets heated instantly and reduces load on the motor of the transfer pump. Fitted radically, removable cartridge type heaters are used for ease of operation which allows the inspection or replacement of heating element without draining the tank. Features Efficient Heat Transfer Ease of installation Low maintenance Wattage as per the process requirement Thermostatic control/RTD provided for precise temperature control. Low Watt Density heaters used for longer life. Heaters: Removable cartridge type heaters Totally sealed weather-proof terminal box. Custom Built. Vessel material CS/SS Mating Flange (Optional) Control panel (optional) Available in voltages 415/230/110V

Suitable for applications where the 200 litre Standard drum is required to be mobile with its contents heated. Heavy duty construction ensures the easy mobility of heated drums. As the drum is strapped down in the horizontal position, the contents can be easily transferred into smaller containers while the underside of the drum is still being heated by fully guarded low watt density heating elements. The heated drum trolley is for materials such as bitumen, waxes, fat, grease, resin, syrups, honey, etc. where heat is required to create flow

Integro's in line heaters /circulation heaters are best suited and ideal for heating processing fluids that requires intermediate heating while maintaining a flow rate. In line heater simply transfers the heat generated from electrical power into the target fluid.Features Efficient Heat Transfer Ease of installation Low maintenance Compatible with industrial piping standards. Wattage as per the process requirement. Thermostatic control/RTD provided for precise temperature control. Low Watt Density heaters used for longer life. Heaters: Removable cartridge type heaters or tubular heaters. Totally sealed weather-proof terminal box. Custom Built. Vessel material CS/SS Safety valve provided to release excess pressure. Drain provided for cleaning Control panel (optional) Available in voltages 415/230/110V

Integro Specializes in manufacturing of hot air blowers /hot air generators. Hot air can be used for a wide range of industrial applications and processes including welding, melting, shrinking, curing, drying, Pre heating & heating. Integro's hot air generators are used by various industries which includes: Food & Beverage Plastics & Packaging Textile, Shoe & Leather Pulp & Paper Printing & Drying Pharmaceutical & Medical Chemical & Petrochemical Engineering & Manufacturing

Integro Hopper heaters are designed to heatup the hopper surface which prevents the condensate/moisture formation and helps in easy removal of fly ash.TYPES AVAILABLE : FLEXIBLE & METTALIC Construction Flexible type: Wire type heating element, silicon coated, is sandwiched between layers of aluminum coated fibre glass cloth. Eyelids are provided for mounting on the hopper.Metallic type: Pad type heater or flexible heating pad is sandwiched between two metal sheets. The metal sheets are refitted and mounting arrangement is provided. Features Easy to install Uniform heating Safe and longer life Custom designed as per the requirement.

Special substances used in production often need to be additionally heated or melted before they can be used in the production processes. These heated chambers have been specially designed for such applications.Many materials require extended heating times for complete and proper meltdown; such as honey, malt extract, waxes, some chemicals, oils, grease, and various pharmaceutical products. This can only be achieved efficiently in heating chambers, heating drum or rooms.Heating chambers are also used by metal industries for heat treatment, valve manufacturers for temperature testing of valve body, heating and drying moulds.In addition to adherence to very stringent industrial requirements, safety and reliability with optimized performance is the hallmark of our heating chambers.The large number of different-sized heating chambers available guarantees the accommodation of differing storage amounts and container sizes. The heating chambers are custom designed as per the requirement of the customer.The heating capacities are calculated and realized to suit the requirements of the particular application.

Construction Integro's heating jackets are suitable to raise or maintain temperatures of the products in drums, vessels, tanks, and process instruments. Heating jackets comprise of self- regulating heating cables fitted on a fiberglass cloth jacket. The jackets are per-insulated and fabricated to the shape of the equipment/vessel to be heated. Having self- regulating technology and fitted with thermostatic control, the jackets are safe, having long life and trouble free operation. The jackets are fitted with Velcro and belts for easy fitment and removal. Features Self-regulating heating element Available in 110 and 240VAC frequency range: 50-60Hz Fitment: hook and loop fastener and Velcro Moisture and oil resistant uniform heating, highly efficient, maintenance free, precise temperature control Adaptability, long life, custom-built construction Certifications: UL listed /ATEX approved, Baseefa certified self- regulating heating cable used in jackets.

Flanged industrial immersion heaters are used for raising the temperature of fluids inside the tanks and vessels. They mate to a companion flange that is welded to a tank wall. Comprising of ANSI rated flange with tubular elements extending from the face of the flange or cartridge type heaters fitted in tubes. In addition to adherence to very stringent industrial requirements, safety and reliability with optimized performance is the hallmark of our heaters.Features Efficient Heat Transfer Ease of installation Low maintenance Wattage as per the process requirement Thermostatic control/RTD provided for precise temperature control. Low Watt Density heaters used for longer life. MOC: MS/SS Heaters: Removable cartridge type heaters or tubular heater bundles. Available in voltages 415/230/110V Totally sealed weather-proof terminal box. Mating flange (Optional) Control panel (optional)

Thermic fluid systems are high temperature process heating systems, used for high performance industrial processes, often as an alternative to high pressure steam. An attractive alternative due to much higher media operating temperatures at low pressure and also because of significant less overall operation costs.Open skid /enclosed thermic fluid systems with range of design temperatures available. Custom designed as per the process requirement. The system comprises of heating unit,centrifugal circulating pump, de-aerator cum expansion tank, control panel, and valves/fittings. The piping and heating units are thermally insulated.Features Low Watt Density Elements Result in Low Film Temperatures and Long Element Life Customized Controls Available  Thermal fluid enters the heater from the lower right side. This unique circulation method (upward spiraling fluid) results in an even flow of thermal fluid within the vessel. Integro thermal fluid heaters are highly efficient because the elements are totally immersed in thermal fluid and the jacket is fully insulated with high density insulation.

Electric Hot Water Generators HorizontalVertical produce hot water. System is fully automatic and 100% safe against any electric shock in the event of unusual conditions of operation. Low watt density heaters are used for longer life of the heater. The system mainly comprises of heating unit, circulation pump and control panel with temperature indicator and Controller.

Integro specialises in the design and manufacture of high quality industrial control systems in all industry sectors. We have an in- house facility for the design, manufacture and installation of array of electrical panels which includes Motor Control Centres Process Control Panels Power control centres (PCC) Power Supply Distribution panels (PDB) Automatic Power factor Control panels (APFC) Change over panels Synchronizing panels LT distribution panels Light Control panels VFD Control Panels Feeder Pillar panels Custom Built PanelIntegro provides a solution-led service, designing custom electrical control systems and electrical control panels for a diverse range of industry sectors. This is useful for the clients whose requirements are not met with the standard products and require more expertise to produce something that satisfies their particular requirements, from simple push-button operation to more sophisticated and automated systems. Custom designed electrical control panels will provide the information you need at the time you want it and in the right place. We maintain close communications with our clients with regard to their special requirements and specifications, monitoring all aspects of the project from design to completion and final testing and commissioning.General Features Cable Entry : Top/Bottom Enclosure MOC : CRCA Powder Coated/SS-304/316/Flame Proof(Suitable for Gas Gr.2A/2B/2C) Size : Standard /Custom Designed Mounting : Free Standing/Wall Mounted Doors : Double/Single Opening : Front /Front & Back Enclosure type : Standard Non Compartmentalized/Compartmentalized/Fixed/Draw-out Type  

Integro Electric Hot Water Generators Horizontal/Vertical produce hot water. System is fully automatic and 100% safe against any electric shock in the event of unusual conditions of operation.Low watt density heaters are used for longer life of the heater. The system mainly comprises of heating unit, circulation pump and control panel with temperature indicator and Controller.MOC: CS/SSFeatures Low maintenance Energy efficiency Rugged construction No separate boiler or chimney is required Pollution free No fuel storage required

Integro drum heaters are suitable to raise temperatures of the products in drums, efficiently and clean.   ConstructionOuter structure is made of CRCA/SS, cylindrical in shape and rugged construction. Pad type flexible heater having 80/20 nichrome wire as heating element is used. 50mm thick thermal insulation is provided to prevent the heat loss and to ensure that the outer structure of the drum is at low temperature for safe handling. Lid is provided to prevent the heat loss from the top. Castors are provided in the bottom for easy handling.Features Uniform heating, highly efficient, low maintenance, precise temperature control, mechanically strong, coated with high temperature paint for CRCA construction.Complete stainless steel units are also available and are highly recommended for use in corrosive areas, food and pharma applications.

Constant Wattage heating cables (zonal heating cables) can be conveniently cut-to-length, but are less popular than self regulating heating cables, because they often require thermostatic control to ensure temperature safety. We have constant wattage heating cables within the following ranges: 12 - 1000 Volts Up to 425°C (797°F) withstand temperature Up to 200 W/m of output

Stainless Steel Clamp on heaters are ideal for applications where short heat up times and high temperatures need to be achieved. A low watt density multiform heating element is designed to wrap around the outside of the drum, held on by a stainless steel band with quick release toggle fasteners. Clamp on heaters are lightweight, portable and can be moved from drum to drum with ease. If more heat is required, extra clamp on heaters can easily be fitted. The clamp on heater is ideal for applications where the material or solution to heat cannot come into direct contact with the heating element. This makes them best suited for closed drum situations, e.g. Solvent

Features Support Large quantity of network cables. Cut & form smooth curved transitions around obstacles Install quickly using drop in support Attach to floor, ceiling wall or top of rack and cabinets Available in several widths, height and lengths Available in different size and specification (Painted, Galvanized Sheet, Hot Dip Galvanized & Powder Coated). As per requirement