Better Deal Machineries Pvt. Ltd. Udyog Vihar, Gurugram, Haryana

The acetylene gas has to travel through a purifier in order to fish out impurities. If the impurities are not fished out, they would be collected in cylinders. The purifier and scrubber also helps in averting impurities that build up in the flame arrestors, resulting in blockings and check valve malfunctions.  

Our oxygen plants manufactured by bdm are best known and approved for distinguishing features such as compact design, sturdy construction, durability and low maintenance cost & power consumption.

Our company in technical collaboration with 'Felice Mandressi' of Italy designs, manufactures and supplies oxygen cylinder filling plants that are technologically very advanced and perform as per the plants of international standard. Being a prominent company, we offer end-to-end solution right from oxygen plant design, development, shipment, installation to supply of plant raw materials and components. Furthermore, our company also provides spare parts and warranty/guarantee services on our plants along with professional consultancy & after sale services. Driven by technological excellence, our experienced workforce and well equipped R&D team designs and develops oxygen gas production process, which are easy to operate and meet the highest standards of reliability, performance and safety. Our designs and capacities vary with each plant, fulfilling the different capacities needed by different clients. Durability, reliability and ease of use are some of the main factors that go along with our plants. Being fully automatic, the machines can be handled by a single operator.   The devices find application in diverse industries, including: Gas Distribution Industry Hospitals/Healthcare Industry Steel Manufacturing Industry Chemical Industry Fishing Industry Brazing Industry Pulp and Paper Industry Glass blowing & Manufacturing Industry Petroleum Recovery and Refining Industry Our company has earned name and fame in the industry for using fully automatic rotary air compressors (Air cooled – water free design). On the other hand, it does not require special civil foundation due to Skid Mounted design. Come up in different capacities ranging from 20 m3/hr to 5000 m3/hr, the latest hospital oxygen gas plants generate oxygen and nitrogen with purity upto 99.7% and 99.99% respectively. Of late, BDM serves a set of high profile clients, which are located all over the world, which includes Pakistan, Brazil, Columbia, UAE, Saudi Arabia, New Zealand, Iran, Nigeria, Kenya, Congo, Vietnam, Liberia, Iraq, Australia and many more. With the customer friendly services and uncommon products, our company has been steadily increasing its client base with each passing day. Clients can contact round the clock either by calling or emailing. The customer care executives also provide technical specifications along with quotations of the plants. Our oxygen generating machines perform as per the below given manufacturing process: Air Compression: We use latest and fully Automatic Air Compressor of Atlas Copco for air compression. The features of the compressor include: Air cooled design Low maintenance Rotary screw design Noise less than 75 DB No civil foundation Air Purification: In the process, the air lets passes through a number of stages to remove the impurities available for instance dust, hydrocarbons and Carbon Dioxide. We use latest molecular sieve from Zeochem of Switzerland to remove CO2. Air Separation: The air separation process employs A Grade cold box in order to generate premium quality oxygen and nitrogen useful for medical and industrial usage. Oxygen Compression & Cylinder Filling: In the process, Liquid Oxygen pumping system uses to fill in cylinders with highly purified oxygen with pressure of 150 to 200 Bar as per the need of the clients.

Low pressure drier is charged with Calcium Carbide in order to absorb the moisture in the generated gas. In a situation where a certain amount of moisture is necessary to let the chemical purifier function effectively, a by-pass is provided to permit a part or whole of the gas to be directly admitted into the chemical purifier.  

The HP drier removes oil picked up during compression. After removing the oil, the gas passes through a special filter, flame arrestor and a back pressure valve. Thereafter, it reaches to the manifold where every station valve is protected with a flame arrestor each side. In fact, the high pressure drier works on a battery of three high-pressure vessels.  

We design and develop technologically very advanced acetylene generators, which find application in welding works, repair and/or construction shops. The acetylene generators offer a high safety standard and are easy and convenient to use. The machine functions by allowing two components - calcium carbide and water - to react and hence produce highly pure acetylene gas. The outputs of the generator are useful for a number of businesses and corporate houses on a daily basis. Since the acetylene is an extremely dangerous gas which readily explodes at a wide range of gas to air concentrations, it should be stored carefully.  

The ammonia scrubber alleviates 99% of the ammonia developed during the process of acetylene generation. Alleviating the ammonia prevents amines from forming and clogging flame arrestors and cylinders.  

Our company in collaboration with 'Felice Mandressi' of Italy manufactures and exports technologically updated air separation plants that perform in sync with the plants of international standard. Made with the Italian technology, experience, resources, design and premium quality raw materials, our outputs fulfill the expectation of our clients. We bring the air separation machines that generate oxygen and nitrogen from air via the process of compression, cooling, liquefaction and distillation of air. Our products offer upto 99.7% pure oxygen and upto 99.99% pure nitrogen. We have an extensive lineup of plant capacities, ranging from 50 m/hour to over 5000 m/hour. The state-of-the-art production units are backbone of our organization, which manufacture plants and machinery. We also hold a well equipped R&D department that helps us forming significant design advances resulting in higher productivity and exceptional functioning. We also impart trainings on a frequent basis to enrich our personnel about all the latest technologies applicable in handling and operating the air separation plants. Features of air separation plants Start-up by single push button Quick Start-up time Skid mounted design Low power consumption Low maintenance cost Latest and sturdy design Fully automatic rotary air compressors (air cooled water free design) Apart from well equipped R&D units, skilled workforce and technologically advanced factory, we open a customer support department to solve day to day queries of our clients. Operation 24X7, the department listens you carefully before providing solutions, which meet your requirement. Either call or write to us, you will get immediate response. To get your technical queries solved within least possible time, consult the department now. If any question popping up in your mind, feel free to contact us now.   Scope of supply of air separation system: Our air separation plant comprises of the following equipments: 1. Air compressor We offer latest Rotary Air Compressor - ATLAS COPCO. It comes up with a number of advantages, including: Energy saving device High performance guaranteed 24x7 service support Fully automatic function Air cooled design 2. Air purification unit The air purification unit removes impurities available on the air, including dust, hydrocarbons. In addition, we also use 2 molecular sieve batteries to remove Carbon Di-Oxide via the process purification skid. 3. Air separation column (cold box) A grade air separation column is employed to generate highly pure oxygen and nitrogen to fill in cylinders directly at pressure of 150 to 200 Bar.

Automatic Grade : Automatic, Semi- Automatic

The generator employs reciprocating, oil lubricated, multi-stage, water submerged with intercoolers and an I.R. made compressor for filling in the cylinders. The compressor also comprises of safety relief valve for each stage and is driven by a 15 H.P flame proof motor which conforms to IS: 2148-68 (Gr.II-B).  

Our acetylene plants, manufactured with close association with Cryofusion & Mandressi of Italy, are appreciated all over the world for smooth function at minimum upkeep expenses. Come in capacity ranging 20 m3hour to 100 m3hour, the machines generate acetylene perfect for different industrial applications. The acetylene producing systems we bring into the market for end users are of an advanced design and incorporate many latest features not ordinarily found in other systems. Now we have our customers located across the world.

The air separation column integrated in the plants is of felice mandressi, which has latest distillation trays and high efficiency exchanger condenser to get a high output of oxygen by separation of liquid air, which results in very low pressure and low power consumption. Our liquid oxygen plant produces oxygen with purity upto 99.7% and nitrogen with purity upto 99.99%. A number of plants as per the latest technology along with design and drawing of the brand "cryofusion and mandressi italia" of italy. All our products are technologically very advanced; therefore people get lured to purchase them. Till date, we have been serving a number of customers from different parts of the world. The plants are appreciated and used globally for being highly reliable, effective and efficient.

Our company in technical collaboration with 'Felice Mandressi' of Italy designs, manufactures and supplies oxygen cylinder filling plants that are technologically very advanced and perform as per the plants of international standard. Being a prominent company, we offer end-to-end solution right from oxygen plant design, development, shipment, installation to supply of plant raw materials and components. Furthermore, our company also provides spare parts and warrantyguarantee services on our plants along with professional consultancy & after sale services. Driven by technological excellence, our experienced workforce and well equipped R&D team designs and develops oxygen gas production process, which are easy to operate and meet the highest standards of reliability, performance and safety. Our designs and capacities vary with each plant, fulfilling the different capacities needed by different clients. Durability, reliability and ease of use are some of the main factors that go along with our plants. Being fully automatic, the machines can be handled by a single operator.

Oxygen gas plants designed and manufactured at our production units in New Delhi (India) are technologically very advanced and guarantee smooth performance. Manufactured in technical collaboration with "Felice Mandressi” of Italy, the machines come in diverse capacities, which range from 20 m3hour to 5000 m3hour and ensure purity of oxygen and nitrogen upto 99.7% and 99.99% respectively. The machine finds application in a number of industries. Some of the industries are mentioned below.

Our oxygen gas factory is quick to install as such devices are pre-packaged ready to install and do not need any special civil foundation. They can be simply mounted on the factory floor. On the other hand, such devices do not require much maintenance and consume minimal power owing to advanced low energy process. We believe in hiring experienced professionals to incorporate latest Italian technology and give our customers more efficient oxygen gas producing plant. We have been achieving set goals each day and targeting new ones. This is possible due to the results of united efforts put by our professional employees.