DLF Square DLF Phase II, Gurugram, Haryana

Polyester Staple Fibre (PSF) has emerged as the fastest-growing fibre amongst all types of manufactured fibres. Polyesters are made by polymerisation of Purified Terephthalic Acid (PTA) and Mono Ethylene Glycol (MEG). The polymer thus obtained is melt spun and the bundle of continuous filaments obtained by melt spinning is called tow. The tow is subjected to further processes like drawing, crimping, spin finish application and then cut into fixed lengths to get cut fibres almost equal in length to cotton fibres. These cut fibres are known as PSF. Technology Constant on-line checks maintain consistent quality. Superior spin-finish application ensures smoother working of fibre during spinning. Merge number remains consistent over longer periods. Standard bale weight is maintained. Quality that conforms to international benchmarks Quality is way of life at Indo Rama. It is our constant endeavor to ensure that our products meet the most stringent international quality standards. We are confident that the yarns produced from our fibre can be benchmarked against the best in the world. Zellweger Uster, Switzerland had released the global benchmarking system - "Uster Statistics 2001" for yarn quality. Yarns made from Indo Rama's PSF when compared with the rigorous Uster 5% Statistics norm revealed that many of our customers (see table alongside) are already achieving the Uster quality levels consistently even at the highest spindle speeds. This is another compelling piece of evidence that testifies to the high quality standards of Indo Rama fibre

Polymer in the melted form from polycondensation section is cooled in polymer cooler, filtered and after pressure boosting it is distributed to the spinning manifolds and then to the spinning positions. The polyester melt from spinning position is extruded through spinnerets by variable speed driven spinning pumps. The extruded filaments are cooled by precisely controlled conditioned and filtered air in quench chamber. The filaments are then passed through the finish application system. The filaments are taken on take up winders and finally wound on bobbins. The yarn produced is extremely fine and the unit of fineness is denier. The spinnerets and spinning manifold are jacketed and heated with dowtherm vapour.

Fully Drawn Yarn (FDY) is produced by a process similiar to POY manufacturing except that the yarn is produced at higher spinning speeds coupled with intermediate drawing integrated in the process itself. This allows stabilisation through orientation and crystallization. Yarns are produced by a continuous polymerisation process. All critical yarn properties such as tenacity, elongation, Uster variation and boiling water shrinkage are closely monitored and controlled. Controlled interlace enables the yarns to be twisted or sized in subsequent operations.

Draw Texturised Yarn (DTY) is a fully drawn, fully oriented polyester multifilament yarn with soft crimp, high bulk and texture with cotton feel and very high durability and retention properties. This is manufactured by texturising partially oriented yarn using texturising machines. DTY is suitable for fabric end uses like outerinner garments, skin-clinging garments, furnishings, upholstery, etc. This is a replacement of cotton and cotton blend yarns with very low moisture content. Technology DTY is produced on the latest high-speed draw texturising machines with identical capability. Total quality checks are done with respect to dye ability. Bulk and elongation is closely monitored for consistency on captive weaving installations. Electronic package-size measuring units ensure uniform texturised yarn package. A consistent level of high quality anti-static lubricating oils, together with an option of incorporating adequate interlacement, is applied for purposes of warping without sizing.

Fully Drawn Yarn (FDY) is produced by a process similiar to POY manufacturing except that the yarn is produced at higher spinning speeds coupled with intermediate drawing integrated in the process itself. This allows stabilisation through orientation and crystallization. Yarns are produced by a continuous polymerisation process. All critical yarn properties such as tenacity, elongation, Uster variation and boiling water shrinkage are closely monitored and controlled. Controlled interlace enables the yarns to be twisted or sized in subsequent operations.

Controlled interlace enables the yarns to be twisted or sized in subsequent operations. Fully Drawn Yarn (FDY) is produced by a process similiar to POY manufacturing except that the yarn is produced at higher spinning speeds coupled with intermediate drawing integrated in the process itself. This allows stabilisation through orientation and crystallization. Yarns are produced by a continuous polymerisation process. All critical yarn properties such as tenacity, elongation, Uster variation and boiling water shrinkage are closely monitored and controlled.

Fully Drawn Yarn (FDY) is produced by a process similiar to POY manufacturing except that the yarn is produced at higher spinning speeds coupled with intermediate drawing integrated in the process itself. This allows stabilisation through orientation and crystallization. Yarns are produced by a continuous polymerisation process. All critical yarn properties such as tenacity, elongation, Uster variation and boiling water shrinkage are closely monitored and controlled.

Draw Texturised Yarn (DTY) is a fully drawn, fully oriented polyester multifilament yarn with soft crimp, high bulk and texture with cotton feel and very high durability and retention properties. This is manufactured by texturising partially oriented yarn using texturising machines. DTY is suitable for fabric end uses like outerinner garments, skin-clinging garments, furnishings, upholstery, etc. This is a replacement of cotton and cotton blend yarns with very low moisture content.

Draw Texturised Yarn (DTY) is a fully drawn, fully oriented polyester multifilament yarn with soft crimp, high bulk and texture with cotton feel and very high durability and retention properties. This is manufactured by texturising partially oriented yarn using texturising machines. DTY is suitable for fabric end uses like outerinner garments, skin-clinging garments, furnishings, upholstery, etc. This is a replacement of cotton and cotton blend yarns with very low moisture content. Technology DTY is produced on the latest high-speed draw texturising machines with identical capability. Total quality checks are done with respect to dye ability. Bulk and elongation is closely monitored for consistency on captive weaving installations. Electronic package-size measuring units ensure uniform texturised yarn package. A consistent level of high quality anti-static lubricating oils, together with an option of incorporating adequate interlacement, is applied for purposes of warping without sizing.