Washers & Cleaning Systems
Pre-treatment (P.T) is also known as surface cleaning, washing and phosphate process. It is a multi- step surface preparation process of the products, to be coated, for its long lasting coating strength along with good esthetic finish. This process is a must for removing dirt, dust, oil, rust or any other sort of impurities from the article.Adequate surface preparation and protective coating (phosphate/ chrome) is necessary before painting process to increase the sticking property of paint/ powder to give ultimate strength & quality of paint on the finished products.The selection of the type and size of P.T system depends on the production volume, article size & configuration, space available etc.NSW’s latest pre-treatment systems are perfectly suited for dunk / batch & continous process.
...moreWalk-In Ovens
These ovens are suitable for removing moisture from plastic granules, epoxy potting, organic/ inorganic pulp, roasting / drying of food products like dry fruits, corn flakes and other edible products. The product is placed inside the oven on the trays for the drying, curing or the roasting process. The temperature ranges from a few degrees above the ambient temperature to 200 degree C. The sizes range from 6 Trays to 288 Trays. Each tray of 400 x 800 MM is capable of carrying approximately 4 – 5 kg’s of material to be processed. The panel can be mounted on the side or on the top of the oven depending on your requirement. Insulation of 100 MM is provided to minimize the heat losses during operation. Product Description Construction: The oven is made out of mild steel/ stainless/ G.I sheets from inside and outside or the combination of either of two. The oven is duly painted with Enamel Paint from outside and high temp al. paint from inside incase of mild steel sheets.Insulation of 100 – 200 MM is provided to minimize the heat losses.Ovens are provided with double leaf door on the front side as a standard. These doors have explosion resistant latches. High temperature Door gaskets to prevent losses from the doors. Choice of Air circulation: Horizontal or Vertical Shelves: 3 No shelves will be provided with each trolley. The shelves are made out of M.S or stainless angles and heavy duty wire mesh. Exhaust: Exhaust vent with manually adjustable damper. Heavy duty shelves made out of angles and wire knitted mesh will be provided along with the oven.Exhaust vent with manually adjustable damper. Heating media: Electric / Gas / Diesel Control panel with Standard Controls Voltage Stabilizer: in case of gas/diesel fired heating systems
...moreTrolley Ovens
These heavy duty ovens are designed in which the product is placed inside the oven on the shelves of the trolleys for the drying, baking, curing or ageing of metals, filters, paints, shoes, abrasive, brake linings etc. The temperature ranges from a few degrees above the ambient temperature to 250 degree C. The sizes range from 50 cu ft to 170 cu ft. The panel can be mounted on the side of the oven or can be stand alone panel. Insulation of up to 125 MM is provided to minimize the heat losses during operation. Product Description Construction: The oven is made out of mild steel/ stainless/ G.I sheets from inside and outside or the combination of either of two. The oven is duly painted with Enamel Paint from outside and high temperature aluminum paint from inside incase of mild steel sheets. Paint: The oven is given enamel finish from outside and high temperature aluminum paint from inside (incase of mild steel sheets construction). Choice of Air circulation: Vertical, horizontal or combination Shelves: 3 No shelves will be provided with each trolley. The shelves are made out of M.S or stainless angles and heavy duty wire mesh. Exhaust: Exhaust vent with manually adjustable damper. Heavy duty shelves made out of angles and wire knitted mesh will be provided along with the oven. Exhaust vent with manually adjustable damper. Heating media: Electric / Gas / Diesel Control panel with Standard Controls Voltage Stabilizer: in case of gas/diesel fired heating system
...moreTray Dryers
These ovens are suitable for removing moisture from plastic granules, epoxy potting, organic/ inorganic pulp, roasting / drying of food products like dry fruits, corn flakes and other edible products. The product is placed inside the oven on the trays for the drying, curing or the roasting process. The temperature ranges from a few degrees above the ambient temperature to 200 degree C. The sizes range from 6 Trays to 288 Trays. Each tray of 400 x 800 MM is capable of carrying approximately 4 – 5 kg’s of material to be processed. The panel can be mounted on the side or on the top of the oven depending on your requirement. Insulation of 100 MM is provided to minimize the heat losses during operation. Product Description Construction: The oven is made out of mild steel from inside & outside and insulated with 100 mm of mineral bonded wool. It is painted with High Temperature aluminum paint from inside and given rich enamel finish from outside. Oven can also be made in Galvanized / Stainless steel on request. Choice of Air circulation: Vertical, horizontal or combination Trays of size 800 x 400 x 30mm will be provided along with the oven. The trays are made out of aluminum 1.2 mm thk. Sheets, Stainless or G.I. Trays are also available on request. Exhaust vent with manually adjustable damper. Heating media: Electric / Gas / Diesel Control panel with Standard Controls Voltage Stabilizer: in case of gas/diesel fired heating system
...moreTransmission conveyors Automation
Product Description Transmission conveyors are commonly used in most manufacturing units and industries. They are primarily used for transmitting the loads/jobs i.e. transferring the job from one point to other in the assembly line. With an innovative approach, NSW manufactures a wide variety of top quality transmission conveyors. Adjustable height system either at one side or at both the sides can be provided in these types of conveyors for more convenience. Also, different types of belts can be used in transmission conveyors which can make them efficient. These belts include spiral weave, raised rib, S.S. made, slat type, firestone rubber, PU, PTFE, etc.
...moretop loading ovens
These ovens are most suitable for the process in which the products are to be placed inside the oven from the top. The door fully opens and expose the work area for easy loading. The ovens are used for a variety of heat treatment process. NSW has 10 Standard sizes from 35 Cubic feet to 250 cubic feet with max. working temperature upto 250 Deg. C Door could be horizontal sliding or can lift from one end with the help of electro-mechanical /pneumatic system. Product Description Construction: The oven is made out of Mild steel sheets form outside and stainless/ G.I sheets from inside. The oven is duly painted with Enamel Paint giving a rich look from outside.The body is fully insulated with 50 – 100 MM of mineral wool between the outer two walls to minimize the heat losses. Choice of Air circulation: Vertical, horizontal or combination Heating media: Electric / Gas / Diesel Control panel with Standard Controls Voltage Stabilizer: in case of gas/diesel fired heating systems
...moretemperature chamber
Stacking Conveyor
Product Description Stacking conveyors are considered to be a vital part of every industrial unit. Best suitable for material holding situations that require parts movements to different locations, these conveyors have innumerable applications. They are used in the transportation of product in the bottling, food packaging, pharmaceutical and many other industries. The major benefit of stacking conveyor is that is allows you to have a longer staging time in a small area.NSW is an expert in manufacturing a variety of top quality stacking conveyors.
...moreShelf Ovens
These are small ovens are accommodated with shelves on which the product is placed inside the oven for the drying, baking, curing or ageing of metals, filters, paints, shoes, buttons, etc. The temperature ranges from a few degrees above the ambient temperature to 250° C. The sizes range from 12 cu ft to 100 – cu ft. The panel is mounted on the side or on the top of the oven depending on your requirement. The walls of oven are insulated with super quality mineral/ ceramic wool as heat insulator to minimize the heat losses. Depending upon the temperature range the thickness varies from 75 MM to 125MM. Product Description Construction: The oven is made out of mild steel from inside & outside and insulated with 100 mm of mineral bonded wool. It is painted with High Temperature aluminum paint from inside and given rich enamel finish from outside. Oven can also be made in Galvanized / Stainless steel on request. Choice of Air circulation: Vertical, horizontal or combination Heavy duty Shelves: 03 nos shelves made out of angles and wire knitted mesh suitable for oven internal size will be provided along with the oven. Exhaust vent with manually adjustable damper. Heating media: Electric / Gas / Diesel Control panel with Standard Controls Voltage Stabilizer: in case of gas/diesel fired heating system
...moreRoller Conveyor
Product Description Roller conveyors are an integral part of most manufacturing and industrial concerns. They are an ideal choice when there is a need to side load, push off, accumulate a product or adjust pressure on carrying rollers. NSW offers a wide range of such conveyors which are either system with idler rollers or live riven rollers. The conveyors that NSW manufactures are apt for light to medium weight product andare capable of conveying products in a cost effective manner.
...morepowder curing ovens
These ovens are specially designed for curing of powder on the metallic parts. After powder coating, the product is hanged on the trolley and then it is pushed inside the oven for the curing process. The working temperature of these ovens is from 180 to 220 degree C. The standard sizes range from 75 cu ft to 500 cu ft. The panel is mounted on the side of the oven or can be a stand alone panel. Product Description Construction: The oven is made out thick gauge mild steel sheets from inside and outside. The structure is properly welded and re-enforced where ever necessary. Insulation: The body is insulated with 125 MM of mineral wool to minimize the heat losses during operation. Paint: The oven is given enamel finish from outside and high temperature aluminum paint from inside. Choice of Air circulation: Horizontal or Vertical Trolley: Each oven is accompanied with one set of trolley which can be accommodated inside the oven. The trolley is made of heavy duty angle iron structure having the provision of hanging arrangement. Shelves made out of M.S angles and wire mesh can also be provided at an extra cost. Exhaust: Exhaust vent with manually adjustable damper. Heating media: Electric / Gas / DieselControl panel with Standard Controls Voltage Stabilizer: in case of gas/diesel fired heating systems
...morepneumatic pick place system
Automatic Eletroctro-mechanical /pneumatic pick & place system to transfer the object in the booth for coating.
...morePart sensing system
It is a P.L.C controlled sensing system to confirm pressure of objects to be painted. i.e The Gun will spray the paint, only when the part is in front of the gun. This result better productivity, lesser wastage of over sprayed paint. This system can also have the controlled movement of the guns as per the object’s height and width.
...morePainting Plants Air Handling Unit
The basic function of the air handling unit is take in outside air, recondition it & supply it to the required place. Depend on the requirement a filtration level, pressurization pressure, temperature & R.H. level can be set. A AHU/ASU is to keep the booths, FOZ & painting are dust free & pressurized so that dust particle do not enter in the painting area & good quality output can taken out. Except dust level, temperature & humidity also play a role for painting quality.
...morePainting Plant Automation
Reciprocator- NSW provide electro-mechanical/pneumatic reciprocator for auto movement of Guns for better quality of coating & to save running cost. The reciprocator can be for horizontal or vertical movement of guns to match the requirement.
...moreMulti-Tier Conveyor Oven
This is a specialized conveyor oven for the product which needs to be turned during the heating process. This system consists of minimum two (2) tiers of conveyor systems and can go up to any number of conveyors one beneath the other. Loading and un loading can be at the same side or in the opposite sides depending on the customers requirement. This kind of system is most appropriate for the processes like drying & roasting of dry fruits, vegetables, bread crumbs, etc. Product Description Construction: The oven is made out of Mild steel or stainless steel sheets from both inside and outside or mild steel from outside and stainless/ G.I sheets from inside. The oven is duly painted with Enamel Paint giving a rich look from outside. The body is fully insulated with mineral wool to minimize the heat losses and the thickness of the wall varies from 50mm to 125mm depends up on the maximum working temperature of the oven. Choice of Air circulation: Horizontal or combination Heating Media: Electrical / Diesel / Gas Temperature Range: Ambient to 250°C Control panel: with Standard Controls Voltage Stabilizer: in case of diesel/gas fired heating system Temperature controller: PID with or without temp. Profiling (ramp & soak) can be provided with SSR/ SCR for optimum accuracy. The programming of PID can vary from 4 programmes to 99 programmes. Safety/Blind Temperature Control: Digital /Analog temperature controller can be provided for safety. It acts as a backup & does not allow temperature to shoot up in case of main temperature controller fails to operate. Conveyor speed control: Variable frequency drive is to increase or decrease the speed of the conveyor. Temperature Recorder: To monitor the uniformity of temperature at different points at the same time, Microprocessor based multi point strip chart or paper less, Temp. Indicator cum Recorder can be incorporated with the system. Automatic Exhaust System: Automatic forced exhaust system with or with out timer is used for materials which produce vapors in high volume. Door: Insulated door can be provided to minimize the heat losses at both entry and the exit side of the oven. These doors can be the screw type manual operated or can be fully automated adjustable doors. In case of automated system, the door closes as soon as product clears the door and re-opens when the product approaches the oven. Servicing windows: To ease in accessibility, for the servicing and maintenance, Windows can be provided on different areas of the machine. Door switch: Door interlocking system with the conveyor system can be provided in case of automated door and servicing windows. Automatic Loading & Unloading: NSW provide automatic loader & unloader of components on the conveyor system. Heater Failure Indicator: Particular heater can be easily identified whether it is in working condition or not. If damaged can be easily replaced in very short span. Product Sensing Device: A sensor with output alarm can be provided to sense the component at unloading area so that it do not fall down from the conveyor. PLC With HMI / MMI: PLC can be provided for automation and integration of whole system, data feeding, process display and fault indication can be seen in MMI. SCADA System: High quality integration and controlling from one point can be done with SCADA.
...moreMonorail Overhead Conveyor Oven
The jobs are hanged at a comfortable height through hangers on the conveyor to pass through tunnel type oven. The conveyor can be chosen from 3 wheel with T-track, 4 wheel conveyor or I beam conveyor. The jigs / fixture are designed for product to product and NSW reveal its expertise for the same. The oven is supplied with oil fired heat exchanger and high power blower. The system can also be provided with electrical heating elements and temperature variation from zone to zone. Product Description Construction: The oven is made out of Mild steel or stainless steel sheets from both inside and outside or mild steel from outside and stainless/ G.I sheets from inside. The oven is duly painted with Enamel Paint giving a rich look from outside. The body is fully insulated with mineral wool to minimize the heat losses and the thickness of the wall varies from 50mm to 150mm depends up on the maximum working temperature of the oven. Choice of Air circulation: Vertical, horizontal or combination Heating Media: Electrical / Diesel / Gas Temperature Range: Ambient to 300°C Control panel: with Standard Controls Voltage Stabilizer: in case of diesel/gas fired heating system Temperature controller: PID with or without temp. Profiling (ramp & soak) can be provided with SSR/ SCR for optimum accuracy. The programming of PID can vary from 4 programmes to 99 programmes. Safety/Blind Temperature Control: Digital /Analog temperature controller can be provided for safety. It acts as a backup & does not allow temperature to shoot up in case of main temperature controller fails to operate. Conveyor speed control: Variable frequency drive is to increase or decrease the speed of the conveyor. Temperature Recorder: To monitor the uniformity of temperature at different points at the same time, Microprocessor based multi point strip chart or paper less, Temp. Indicator cum Recorder can be incorporated with the system. Automatic Exhaust System: Automatic forced exhaust system with or with out timer is used for materials which produce vapors in high volume. Doors: Insulated door can be provided to minimize the heat losses at both entry and the exit side of the oven. These doors can be the screw type manual operated or can be fully automated adjustable doors. In case of automated system, the door closes as soon as product clears the door and re-opens when the product approaches the oven. Servicing windows: To ease in accessibility, for the servicing and maintenance, Windows can be provided on different areas of the machine. Door switch: Door interlocking system with the conveyor system can be provided in case of automated door and servicing windows. Automatic Loading & Unloading: NSW provide automatic loader & unloader of components on the conveyor system. Heater Failure Indicator: Particular heater can be easily identified whether it is in working condition or not. If damaged can be easily replaced in very short span. Product Sensing Device: A sensor with output alarm can be provided to sense the component at unloading area so that it do not fall down from the conveyor. PLC With HMI / MMI: PLC can be provided for automation and integration of whole system, data feeding, process display and fault indication can be seen in MMI.
...moreMonorail Floor Conveyor Oven
The conveyor travels on floor level on the floor mounted track and carry the jobs on jigs. The rotation of jigs on its own axis can be offered either manually or automatically. The oven is supplied with oil fired heat exchanger and high power blower. The system can also to provided with electrical heating elements and achieving temperature variation from zone to zone. Product Description Construction: The oven is made out of Mild steel or stainless steel sheets from both inside and outside or mild steel from outside and stainless/ G.I sheets from inside. The oven is duly painted with Enamel Paint giving a rich look from outside. The body is fully insulated with mineral wool between the outer two walls to minimize the heat losses and the thickness of the wall varies from 50mm to 125mm depends up on the maximum working temperature of the oven. Choice of Air circulation: Vertical, horizontal or combination Heating Media: Electrical / Diesel / Gas Temperature Range: Ambient to 250°C Control panel: with Standard Controls Voltage Stabilizer: in case of diesel/gas fired heating system Temperature controller: PID with or without temp. Profiling (ramp & soak) can be provided with SSR/ SCR for optimum accuracy. The programming of PID can vary from 4 programmes to 99 programmes. Safety/Blind Temperature Control: Digital /Analog temperature controller can be provided for safety. It acts as a backup & does not allow temperature to shoot up in case of main temperature controller fails to operate. Conveyor speed control: Variable frequency drive is to increase or decrease the speed of the conveyor. Temperature Recorder: To monitor the uniformity of temperature at different points at the same time, Microprocessor based multi point strip chart or paper less, Temp. Indicator cum Recorder can be incorporated with the system. Automatic Exhaust System: Automatic forced exhaust system with or with out timer is used for materials which produce vapors in high volume. Doors: Insulated door can be provided to minimize the heat losses at both entry and the exit side of the oven. These doors can be the screw type manual operated or can be fully automated adjustable doors. In case of automated system, the door closes as soon as product clears the door and re-opens when the product approaches the oven. Servicing windows: To ease in accessibility, for the servicing and maintenance, Windows can be provided on different areas of the machine. Door switch: Door interlocking system with the conveyor system can be provided in case of automated door and servicing windows. Automatic Loading & Unloading: NSW provide automatic loader & unloader of components on the conveyor system. Heater Failure Indicator: Particular heater can be easily identified whether it is in working condition or not. If damaged can be easily replaced in very short span. Product Sensing Device: A sensor with output alarm can be provided to sense the component at unloading area so that it do not fall down from the conveyor. PLC With HMI / MMI: PLC can be provided for automation and integration of whole system, data feeding, process display and fault indication can be seen in MMI. SCADA System: High quality integration and controlling from one point can be done with SCADA.
...moreLoading Conveyor Automation
Product Description Loading conveyors are very important for every industrial concern. They play a major role in the transportation of the packed boxes on to the transport. With the support of a well-equipped manufacturing unit, NSW designs and develops a wide range of loading conveyors. These are widely used by many industries. The loading conveyors that the company manufactures have the facility of adjusting the height from ground level, thus ensuring better convenience.
...moreliquid painting plant
o accomplish the pollution-less environment. NSW has designed and developed very efficient and effective liquid spray booths, which offer adequate flow of clean air. The standard designs range from an economical model, to an excellent performer in quality painting. Liquid paint Booth with disposable filters is an economical choice for low volume Spray Painting operations. Well designed filtration separator system offers highest efficiency of paint collection An open booth for general purpose. A closed pressurized booth with controlled air quality & velocity. Dry booth with paint arresting filters Wet booth with Ventury and scrubber Side draft booth Down draft booth
...moreLiquid Coating Painting Plants
NSW is a well known brand for manufacturing and installing Liquid Coating Plant on turnkey basis. NSW has installed its painting plants for both metal & plastic parts all over India and abroad.
...moreINFRA-RED HEATING SYSTEMS
Infrared radiant heat energy has many of the properties same as that of electromagnetic wave energy. These waves travel in straight line and are absorbed or reflected by matter and can be focused or dispersed by lenses or prism. The Infrared waves will flood the area around it with radiant energy effecting quick rise in the temperature. The absorption of radiant waves is an inherent property of any substance, which leads to the possibility of many different application, which are not open to other forms of heating. For instance infrared ray heating is best suited for 3 dimensional items as the absorption of radiation increases the temp. in a uniform fashion. Infrared rays are available in short wavelength, medium wavelength or long wavelength and its selection depends upon the property of jobs, temperature required and curing time. NSW designs infrared heating systems for process temperature up to 350°C.By offering low velocity airflow in simultaneous with the radiation heating system hot air can be re-circulated thereby efficiency can be increased. NSW’s Scientific design of ducts realizes the contra flow ovens. IR-BULBS: Infrared heating bulbs are used as the heat source, much of its energy is light and is easily reflected. Economical version for the low temp. application upto 100°C. like paint curing of plastic bodies, etc. IR-TUBES: Short infrared waves generated by IR Tubes are readily absorbed by most materials because majority of its energy is heat. Longer wave IR Tubes brings the product upto a given temperature as quickly and as evenly as possible. IR – CERAMIC ELEMENTS: Infrared ceramic heating elements are used with, suitable reflectors. These medium wave heaters can be used for a temperature upto 200°C and its very little time to achieve the temp. economizes its utility. IR Ceramic heating elements provide superior results in Finishing and Process heating industry. CONTROLS: Temperature is controlled by PID control using Solid State Relay (SSR) / (SCR) and other highly advanced controlling instruments can be incorporated such as programmable timer with memory backup, temperature recorder with simple or multipoint recording capability, photoelectric sensor, limit switch, etc. ADVANTAGES OF RADIATION HEATING: Reduces Process Time. Reduces Initial Temperature Rise Time. Saves Electricity. Saves Floor Area. Enhances Production. Enhances Product Quality. Environmental Friendly.
...moreInfra-Red Conveyor Oven
Product Description By offering low velocity airflow in simultaneous with the radiation heating system hot air can be re-circulated thereby efficiency can be increased. NSW’s Scientific design of ducts realizes the contra flow ovens. IIR-BULBS: nfrared heating bulbs are used as the heat source, much of its energy is light and is easily reflected. Economical version for the low temp. application upto 100°C. like paint curing of plastic bodies, etc.IR-TUBES: Short infrared waves generated by IR Tubes are readily absorbed by most materials because majority of its energy is heat. Longer wave IR Tubes brings the product upto a given temperature as quickly and as evenly as possible. IR – CERAMIC ELEMENTS: Infrared ceramic heating elements are used with, suitable reflectors. These medium wave heaters can be used for a temperature upto 200°C and its very little time to achieve the temp. economizes its utility. IR Ceramic heating elements provide superior results in Finishing and Process heating industry. CONTROLS: Temperature is controlled by PID control using Solid State Relay (SSR) / (SCR) and other highly advanced controlling instruments can be incorporated such as programmable timer with memory backup, temperature recorder with simple or multipoint recording capability, photoelectric sensor, limit switch, etc. ADVANTAGES OF RADIATION HEATING: 1. Reduces Process Time.2. Reduces Initial Temperature Rise Time.3. Saves Electricity.4. Saves Floor Area.5. Enhances Production.6. Enhances Product Quality.7. Environmental Friendly. Temperature controller: PID with or without temp. Profiling (ramp & soak) can be provided with SSR/ SCR for optimum accuracy. The programming of PID can vary from 4 programmes to 99 programmes. Safety/Blind Temperature Control: Digital /Analog temperature controller can be provided for safety. It acts as a backup & does not allow temperature to shoot up in case of main temperature controller fails to operate. Conveyor speed control: Variable frequency drive is to increase or decrease the speed of the conveyor. Temperature Recorder: To monitor the uniformity of temperature at different points at the same time, Microprocessor based multi point strip chart or paper less, Temp. Indicator cum Recorder can be incorporated with the system. Automatic Exhaust System: Automatic forced exhaust system with or with out timer is used for materials which produce vapors in high volume. Doors: Insulated door can be provided to minimize the heat losses at both entry and the exit side of the oven. These doors can be the screw type manual operated or can be fully automated adjustable doors. In case of automated system, the door closes as soon as product clears the door and re-opens when the product approaches the oven. Servicing windows: To ease in accessibility, for the servicing and maintenance, Windows can be provided on different areas of the machine. Door switch: Door interlocking system with the conveyor system can be provided in case of automated door and servicing windows. Automatic Loading & Unloading: NSW provide automatic loader & unloader of components on the conveyor system. Heater Failure Indicator: Particular heater can be easily identified whether it is in working condition or not. If damaged can be easily replaced in very short span. Product Sensing Device: A sensor with output alarm can be provided to sense the component at unloading area so that it do not fall down from the conveyor. PLC With HMI / MMI: PLC can be provided for automation and integration of whole system, data feeding, process display and fault indication can be seen in MMI. SCADA System: High quality integration and controlling from one point can be done with SCADA.
...moreInert Atmosphere Ovens
This is an oven where in treatment of the products is done in presence of an inert Gas (Nitrogen) for preventing any oxidation at the surface of the products. The heating is provided through heating elements. The specially designed lock and doors ensure any leakage from the oven. The oven is fitted with rota-meters, valves and other necessary controls & items. Product Description Construction: The oven is made out of mild steel/ stainless/ G.I sheets from outside and fully welded stainless sheet from inside. The oven is duly painted with Enamel Paint from outside incase of mild steel sheets. Choice of Air circulation: Horizontal Heating media: Electric / Gas / DieselControl panel with Standard Controls Voltage Stabilizer: in case of gas/diesel fired heating systems
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