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Precision Machined Components
Synergy offers expertise in offshore manufacturing and sourcing of various types of Precision Machined Components / Parts from India for engineering applications like Earthmoving, Plumbing, Oil and Gas, Off-road Automotive, Mining, Railways, Electrical, Defence and Aerospace industries. We can source Precision Machined Components of a variety of materials like carbon steel of all grades, Stainless Steel of all grades, Aluminium Alloys, Cast Iron, Copper Alloys, Nickel Alloys, Inconel, Monel, Titanium and All Super Speciality Alloys. Components are produced in world class CNC machine shops having excellent quality systems in place with certifications like ISO9000, TS16949, AS9100, NADCAP, etc. High precision machining to close tolerances upto 2-3 microns or 0.0005” are achievable. We ensure quality using our own team of qualified inspectors and also develop customised inspection fixtures and gages to help conduct 100% checks of critical parameters with ease and quickly. Contact us with details of Precision Machined Components you would like to source from India, for non-obligatory feasibility report. Machining facilities of our network of manufacturers in India: CNC Turning Centres from Deckel-Maho Gildemeister, Mazak, Takisawa, Murata, Hwacheon, Emco & Citizen to handle a wide range of turning diameters and lengths. CNC Machining Centres, horizontal and vertical, from Makino, Haas, Mazak, Daewoo, Gildemeister, Mitsubishi. EDM Wire Cut Machining from Sodik, Tsugami, Electronica, Makino and other internationally reputed brands. Gear Cutting, Grinding and Finishing facilities for a wide range of gear like helical, worm and planetary versions. We can also help develop customised gear boxes, gear heads and screwjacks for any demanding applications. Honing facilities ranging from 40-800 dia upto 9000 mm length, the largest available in India. Other capabilities include, Centre-less grinding machines, thread rolling machines, broaching, deep hole and gun drilling machines, jib boring, ball screw grining, floor booring. The machining operations are supported by secondary capabilities including heat treatment, induction hardening, ECM, nitriding etc. Surface treatment capabilities include hard chrome plating, silver plating, cadmium plating, pickling, passivation, E.D. coating, powder coating, carbide cladding, nickel plating, plasma coating, anodizing etc.
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motor coils
machined castings
Injection Moulded Components
Forgings
Synergy offers a wide variety of forged components that can be delivered in raw forging and fully machined on CNC machines with excellent quality control. Forgings confirm to various international standards ASME, DIN, BS, JIS, ISO etc. Forgings can be offered in closed die, open die, upset forging, ring forgings, etc as a finished component in various alloy combinations with critical dimensional and geometrical parameters
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Forging Parts
FORGED STEEL FASTENERS
Fabrication Contracting Service
sheet metal fabricated products
Synergy offers services for offshore manufacturing and sourcing of various types of sheet-metal fabricated products and sub-assemblies from India. We have the expertise to develop and source sheet metal parts and assemblies using any of the following capabilities: Laser cutting Water jet cutting Plasma cutting TIG, MIG welding certified to AWS standards Welded sub-assemblies and heavy fabrication including machining to close tolerances. Surface treatment like powder coating, ED coating, plating, etc.
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engineering plastic parts
Cnc Machined Components
brass machining parts
Casting
forging services
Precision Rubber Parts
Motor Coil Kits
Synergy combines it’s sourcing and quality management expertise with coil, generator, motor manufacturing capabilities of its partner manufacturer in Bangalore, India to bring highly value added, technically reliable and cost effective motor and generator coils and motor repair kits to your door step. We offer wide range of electrical motor coils, D.C & A.C. traction motor field coils and armature coils, generator coils and complete motor repair kits of various configurations as per customer specifications. The coils offered below are generally offered in kit form, ready to assembly into your motor or generators with ease or with complete repair kits to overhaul motors at site. The coils can be offered in complete sub-assemblies for stators, rotors, armature, etc. complete along with vacuum impregnation and extensive electrical testing. Complete contract manufacturing of complete motors can also be set-up. Linear Induction Motor coils | Stator Coils | Diamond Coils | Traction motor coils for GE 752 & D77 type motors | Roebel Bars | Rotor Coils/Rotor Bars | Armature Coils | Field Coils | Strip on Edge Wound Coils | Inter Pole Coils | Specialty Coils. Excellent process control systems ensure the final coil is very reliable and ready to assemble. Automatic coil stretching and forming process Coil lead formation and intricate fibre glass taping Finished coils Ready to use complete coil kits The coil kits / repair kits can be offered complete with connecting jumpers, top quality insulating materials like wedges, support bars, skids, filler blocks (in NEMA G9, G10, G11 and SG200), insulating materials like Nomex (Dupont) liners, tabs, Kapton (Dupont) taping, Mica Taping, etc. Copper conductors used are of high quality including oxygen free copper. The conductors used can be pre-insulated with Kapton, Nomex, Fibreglass, Mica, etc. The processes used for manufacture of these coils are looping, automatic stretching and shaping, taping (using fibre glass or resin rich tapes with curing) and final electrical testing like hi-pot, resistance and surge comparison tests.
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Supplier Relationship Management
supplier evaluation services
supplier management service
Supply Chain Management
Engineering Services
engineering analysis services
engineering procurement services
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