Verdes Clay & Minerals Private Limited Hosur, Tamil Nadu

Roller mills are essential for grinding clays, and are regularly used to other minerals also. A range of models allow for the adaptability to different applications, such as primary and secondary rolling. Size reduction is accomplished by the combined forces of pressure and the tearing action created by the two rollers that turn in counter-rotating directions at different speeds.

MONOBLOC de-airing extruders are designed to achieve the highest efficiency with the minimum maintenance cost. The unique features of extruders are: - Three main shafts, driven by a single motor - Double-shaft mixer of large capacity and with an easy access - The introduction knives at the vacuum chamber are synchronized with the extrusion auger - Maximum accessibility for maintenance and for replacement of all parts - The whole unit is mounted onto a single frame allowing for direct installation on the foundation

These machines are an important element in the preparation process. They ensure proper homogeneity amongst different types of clays and additives, as well as a controlled water addition. The closeness of the knives produces a paddle-against-paddle effect, squeezing and kneading the clay, resulting in an improved plasticity of the mass. The mixing knives are designed in such a way that their inclination can be adjusted. Also their position is adjustable to compensate for the wear and to make them last longer, thus reducing maintenance costs.

This equipment is used for clod disintegrating and grinding of dry and semi-wet clean clays. Also for other minerals with hardness up to 3,5 Mohs. The raw material is ground via a shearing action caused by two rollers of different diameters rotating in opposite directions, with one roller smooth-faced and the other equipped with knives.

Our advanced cutting systems MBB are designed for the cutting of both Perforated Bricks, Pavers and Hollow Blocks. Other products need to be consulted. Both the slug cutter and the multi-wire cutter are mechanically actuated, driven by motors and reducers. Completely automatic, without operator, and with the most flexible and fastest size change in the market.

The CHROMYUN Extruder ensures lower energy consumption and provides greater production flexibility. This makes it ideal for smaller hourly outputs and for multi-product plants. The operation of vacuum extraction and extrusion of the clay paste was object of special attention in order to obtain maximum efficiency with minimal power usage and maintenance cost. The extruder Chromyun consists of two groups of introduction paddles powered by independent motor reducers that push the clay down to the augers. Below the introduction shovels there are grates designed to create a “clay seal” and maintain the vacuum. Presently available in 2 models.

The CHROME extruder has a modern, compact and robust design with a high output performance. It’s the ideal machine for the larger volume installations. The extruder Chrome consists of two groups of introduction paddles powered by the main motor that push the clay down to the augers. The operations of vacuum extraction and clay extrusion were the main concern in order to obtain maximum revenue with minimum use of power and maintenance costs.

Specially designed for even, continuous and controlled dosing and storage of material. Slat feeders are mainly used for handling wet material while rubber band feeders are more suitable for dry and powdery material. These box feeders are widely used not only in the ceramics industry but also in the chemicals and minerals sectors. Presently available in 4 models

The AGNI units have the capacity to grind and micronize different solid fuels (coal, petcoke, sawdust, and biomass). Each firing system will be customized in a configuration designed for different kilns, products and daily outputs.