Paper Band Filtration System
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The Filters and Chip Conveyors have been supplied to both indigenous and imported machines and are also used as original fitment by many machine tool builders. Our company has wide range of standard models to choose from and speciallarge conveyor systems can be designed and supplied as per the customer requirement and applications. We deal in the following products:
Paper Band Cum Magnetic Coolant Filter
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Recommended for filtering coolant on grinding, honing and super finishing applications. The coolant first gets filtered on magnetic separator where 90% of the ferrous particles are removed. Then the coolant flows through filter paper and remaining ferrous and non-ferrous particles are separated. The unit functions automatically when this sludge accumulates on the paper.capacity:30 lpm to 6000 lpm. These systems can also be supplied with chilling units.
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Centralised Coolant Filtration System
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1 Piece (MOQ)
We are one of the leading Manufacturers, Exporters & Suppliers of exceptional Centralized Coolant Filtration System. The Coolant Filtration System is sternly fabricated in the high-tech manufacturing, designing unit that is equipped with the latest machines and technology. Staffed with a team of professionals; they keep a close coordination and check on the production stages. We make sure that the range is as per the set industrial norms.More about Centralised Coolant Filtration System : A Centralized Filtration System is basically a Common Filtration System for a group of machines. Hence a centralised filtration can cater to a small group of machines or the complete shop. It is generally a combination of various Coolant Filtration System products and accessories. A Centralized Filtration System is the most effective and efficient ideology in Coolant Filtration System and Cutting Oil Filtration System. A Centralized Filtration System has huge benefits over a Individual Filtration System. Below is the list of all the reasons why you should opt for a Centralized Filtration System in comparison to a stand alone filtration system. Saving in Electrical power / Connected Load :A stand alone filtration system has separate pumps for bed flushing , tool flushing , spindle cooling etc. Hence the connected load for each machine is very high. All these requirements can be catered using a single pressure fluid line : A Centralized Filtration System has common pumps which pressurize a grid of piping which runs in your shop. Tapping is taken from the same pipe line for various requirements. This reduces the number of pumps required. In a Centralized Filtration System a pump with larger flow capacity is used. These pumps have higher efficiency compared to smaller capacity pumps used in stand alone system. Hence the power required to pump the total flow is much lower as compared to the sum total of power required of stand alone tanks. A total power reduction of 25% can be achieved. Additional facilities like a VFD ( variable frequency drive ) can also be easily incorporated to reduce the power consumption even further. Increase in Coolant life : A stand alone system has to kept near the machine. Hence it occupies a large shop floor area. In order to reduce the area some aspects of filtration are typically compromised. Smaller size means lesser through put time ( allowable time ) for filtration. The fluid has to pass through the filter faster. This increases the flow velocity which drastically reduces the filtration efficiency. Due to small size multiple stages of filtration is not possible which puts load on the finer filter reducing its efficiency. As the finer particles are not filtered properly, they start accumulating in the system. After a certain threshold level an operator is forced the coolant / cutting oil as the contamination starts affecting the surface of the job. Traditional it has been observed that a stand alone has to be cleaned after every 3-6 months. As the centralised system can be kept away and also outside the shop floor area, the size can be made suitable to provide sufficient through put time. Also a multi stage filtration and separation is provided. The increases the bath life drastically to 45-60 months. Increase utilisation of shop floor area : A stand alone system has to be placed near the machine and consumes valuable shop floor area. It takes almost the same space or more than the machine tool. This area if saved can be used for direct production activities increasing the productivity. Space also has to be provided for easy access and maintenance of these stand alone filtration systems. A Centralized Filtration System can be placed in non-productive area like utility hangers or even outside the shop. Hence you not only save on the foot print area of the stand alone filtration system but also the area kept vacant. Through our various projects we have seen a 25% saving in shop floor utilisation. This means you can increase your production by 25% in the same available shop floor area. Reduction in manpower cost : Huge manpower is required for the cleaning and maintenance of individual stand alone system. As each system has its multiple pumps , conveyors , filter units etc. Parameters like coolant concentration , pressure , temperature , filter media replacement has to done on each stand alone system Comparatively such activities are needed to be done at a single point of the Centralized Filtration System. Typically we have seen a 80% reduction in the manpower associated in these activities.
Paper Band Filtration System
50,000 - 60,000 Per Bag
1 Piece (MOQ)
Coolant Filtration System
200,000 - 600,000 Per Piece(s)
1 Piece (MOQ)
Paper Band Filter
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Mag Tools Paper Band Filter unit is fabricated in steel. This entire unit is fixed on a coolant tank with a pump to supply coolant to the machine. The filtering paper is spread over an endless stainless steel mesh conveyor which is connected to a geared motor. this uniquely designed conveyor prevents overflowing of the liquid and the full width of the filtering paper is used. the movement of the filter paper is controlled by a float switch which actuates the geared motor. Mag Tools paper band cum magnetic coolant Clarifier involves our standard ATP or TAP Model Magnetic Coolant Clarifier. The powerful magnetic drum driven by a heavy duty geared motor designed to run continuously. OPERATION The contaminated coolant liquid is first passed through the magnetic filter which separates almost 95% of the ferrous particles. The liquid further passes through filter which paper where all the nonferrous particles like grinding grit, stainless, brass or aluminum are filtered. As the porosity of paper gets filled up due to accumulates the liquid level rises. This triggers the float switch which starts the geared motor and fresh paper from the reel is pulled forward automatically. Now the liquid passes through the fresh paper and float switch shuts down the geared motor. If required a push button switch may also be used for manually operating the geared motor and to bring the fresh paper forward. APPLICATION Paper band cum Magnetic coolant Clarifier offer the excellent means of filtering both ferrous and nonferrous particles. Where high degree of purification id required and contaminates differ in from, size and composition. Paper band Filtering system as a rule gives best results. Paper band filters are recommended for Grinding, Honing, Transfer lines and Machining center. It also can be used for rolling mills for filtering coolant which helps to improve the surface finish to the sheets. Advantages High efficient way of filtration guarantee fine finish, dimensional accuracy, increased tool life.Keeps your machine clean & reduces costly machine down time for periodical cleaning.Avoids bacterial growth and wastage of expensive coolants.Since the complete filtration system is automatic, No manual attention is needed.Where heavy stock removal increases the temperature of the coolant. This system of filtration due to sufficient exposure to air helps to control the same.The pump capacities will be according to the capacity of filter.Filters/ min. and above will be supplied with two or more pumps.Filters more than 400 liters will also manufactured as per customers requirements.The Specification for magnetic coolant Filters will be as per our catalogue. Features Filters both ferrous and nonferrous particles.Completely automatic operation, no manual attention needed.Continues trouble free operation.Prevents wastage of Coolants.High Surface finish & Dimensional accuracy on jobs guaranteed. Dimensional specification for Paper Band Cum Magnetic and Paper Band Filters
Paper Band Filtration System
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Paper Band Cum Coolant Filter
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Paper Band Cum Coolant Filter, Chip Conveyor, Magnetic Coolant Filter
Oil Filtration Equipment
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Oil Filtration Equipment, Condition Monitoring Systems, Oil Testing Machine
Paper Band Cum Magnetic Coolant Filters
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Paper Band Cum Magnetic Coolant Filters, Compact Band Filters
Paper Band Filtration System
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Paper Band Filtration System, Magnetic Coolant Filter, Chip Conveyors