Bevcon Wayors Private Limited Uppal, Hyderabad, Telangana

Bevcon wayors Pvt ltd offers a full line of vibrating feeders serving to the core industry like Thermal power, Steel, mining &cement etc. Vibrating feeder is one of the preliminary types of feeding arrangements. The discharge of material is possible through induced vibrations through electrically driven unbalanced motors. It is possible to generate elliptic, circular or linear vibrations through adjustable fly weights attached to the motors. The centrifugal force generated through theses weights is adjustable and hence variation in vibrations is achieved. Accurate discharge control achieved through the adjustment of centrifugal forces.

Vibrating conveyors are used to move materials from one place to another and can be individually tailored for a wide range of process applications with coil spring or contour composite spring components. Standard and custom designs are readily available to suit the application. Common design options include: Dust tight covers with quick release clamps, food grade construction, low profile, dynamic balancing, specialty trough finishes, abrasion resistant liners, magnetic separation, metal detection, air classification, cable suspension, high temperature designs, etc.

It is typically used to reduce material to fine crushing. Most of the twin shaft hammer mills provide with bottom cage. The bottom cage is provided with suitable opening in order to ensure 100% process of required size. The feed material is processed between the two rotors and against a grinding jib. The crusher is manufactured with a robust fabricated steel body provided with hard liners. Hammers are specially designed with high work hardening steel like Manganese steel with different shapes. The rotor is suitably fabricated, machined and thus well balanced. Hammers are of high grade alloy steel selected according to the material specification and customer needs.

Specialities : Bottom cage allows to ensure 100% crushing size.,Heavy duty bearings & easy maintenance.

A trommel screen, also known as rotary screen, is an essential unit which is used mainly in the mineral and solid-waste processing industries. It consists of a perforated cylindrical drum which is normally elevated at an angle at the feed end. Physical size separation is achieved as the feed material spirals down the rotating drum, where the undersized material smaller than the screen apertures passes through the screen, while the oversized material exits at the other end of the drum. Bevcon Trommel screens can be used in a variety of applications such as classification of solid waste and recovery of valuable minerals from raw materials. Trommels screen come in many designs such as concentric screens, series or parallel arrangement and each component has a few configurations. However depending on the application required, trommels have several advantages and limitations over other screening processes such as vibrating screens, grizzly screens, roller screens, Banana screens and gyratory screen separators.

Feature : Highly Efficient,Robustly built for heavy duty

Bevcon Tripper conveyors are used to discharge bulk material from the belt conveyor. Tripper conveyors can be stationary or movable. Stationary trippers are used when the discharge needs to occur in at the same place. Movable tripper conveyors are most appropriately used to load large stockpiles or bunkers to spread the material over a larger area. Even Tripper Conveyor is designed to load individual bins by moving over the top of bins.

Specialities : For system rigidity heavy duty structural frames and supports are designed,To Reduce wear & tear and Increase Life, Abrasion resistant belting used

Bevcon submerged chain conveyors are efficient and proven bottom ash handling system and most cost effective compared with other alternative system. It is used to collect, quench and dewater furnace, boiler bed ash etc. Bevcon submerged chain conveyors are typically used in furnace coal ash disposal, pulverized coal fired boilers, and stoker fired boilers burning coal, RDF wood waste, biomass fuel ash and other fuel applications. Bevcon Submerged chain conveyors are low in power and water consumption and are made of abrasion resistant durable components. They are also equipped with ZSS pin to protect equipment from damage. Our submerged chain conveyors are also used for Slag Granulating, environmental engineering below gas conditioning tower for sponge iron projects.

Bevcon Single Roll Crusher is typically primary crusher. The crushing technique involves the operations like Impact, shear and compression. The material entered in the crushing chamber is struck hard against a rotor consisting of series of teeth mounted on a rotor. Material is crushed between teeth and a breaker plate consisting of hard liners. Providing a crushing ratio of up to 6:1, Bevcon Single Roll Crushers reduce large size particles in the feed to a medium size, while producing a low percentage of fines. The Single Roll Crusher design is very effective in reducing lumpy material because of the interrupted opening between the roll teeth and the corresponding grooves in the crushing plate liners.

Bevcon Screw Conveyor is also known as helix conveyor, spiral conveyor or auger conveyor. Bevcon Screw Conveyors are used to convey semi-solid materials horizontally or at slight inclinations efficiently. Screw conveyor’s main function is to transfer varied bulk materials from one process to another. Materials like food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat, bone meal, municipal solid waste can be effectively conveyed using Screw Conveyors. Screw Conveyor has a trough containing spiral flights blade coiled around a shaft and driven at one end and held at other end. The rate of volume transfer is proportional to the rotation rate of the shaft. In industrial control applications the device is often used as a variable rate feeder by varying the rotation rate of the shaft to deliver a measured rate or quantity of material into a process.

Feature : Custom design as per specific applications,Ideal for handling dry to semi fluid materials

Bevcon Rotary feeders are also known as Rotary Airlocks or Rotary valves, are commonly used in industrial and agricultural applications. Rotary feeders are primarily used for discharge of bulk solid material from hoppers bins, receivers and cyclones into a pressure or vacuum driven pneumatic conveying system. Components of a rotary feeder include a rotor shaft, housing, head plates, and packing seals and bearings. Rotors have large vanes cast or welded on and are typically driven by small electric motors. Rotary airlock valves have wide application in industry wherever dry free flowing powders, granules, crystals or pellets are used. Typical materials include: cement, ore, sugar, minerals, grains, plastics, dust, fly ash, flour, gypsum, lime, coffee, cereals, pharmaceuticals, etc. Rotary feeders are ideal for pollution control applications in wood, grain, food, textile, paper, tobacco, rubber, and paint industries.

Bevcon Roller Conveyors are classified into powered and non-powered version using standard precision bearing and ideally suited for conveying light heavy applications upto 250 kgs & above or other items of such size and weight. This type of conveyor makes the handling of such heavy equipmentproducts easier and more time effective. Many of the heavy duty roller conveyors can move as fast as 75 feetminute. The rotating rollers push the product along the conveyor while the shaft is usually driven by an electrical motor. The conveyor electronically controls how specific sections of the conveyor system interact with the products being conveyed.Advantages of this conveyor are quiet operation, as well as easy installation and maintenance.

Feature : Height of support leg is made adjustable,Modular in design and easy in assembling

Hammer Mills are very old yet widely used among various types of crushers. It is a type of centrifugal crusher. The crusher hammers are symmetrically designed on rotors and hence can work in both the directions. Reversal of the direction permits the user to use the opposite face of the hammer and thus increases the life. The direction of motor is reversed at regular intervals to have the uniform wear on hammers. Bevcon Hammer mills produce higher crushing ratios up to 25:1. Reversible Hammer Mill is used either as a primary, secondary or territory crusher depending on the capacity and circuit design

Bevcon reciprocating feeder is mainly used for feeding various non-sticky materials. The reciprocating feeder can send massive and granular materials from feed bin to receiving device evenly and continuously. The reciprocating feeder has been widely used in the crushing and screening line of the industries of thermal power plants, beneficiation, sponge iron, cement and chemical industries etc.

Features : Feeding amount can be conveniently adjusted at any time,Simple structure and reliable performance

Bevcon Lump breakers, also known as lump crushers, able to reduce lumps created in the production, storage or transportation of bulk solids and powders in aggregates, chemicals, pharmaceuticals, foods, agricultural feeds and other materials to a consistent size as required without generating excessive dust and fines. Material that is stored becomes compacted and agglomerated. For instance, bagged powders can form lumps or even be solid lump in the lower layers, when stored on a pallet or exposure to humidity in the air. Lump breaker solves many processing problems including preparing of material for conveying, breaking up agglomerates and reducing material for further processing. Reducing lumps will make material easier to handle, improve material’s flow characteristics and make ready for secondary size reduction, by increasing the material’s surface area to improve efficiency for drying or for better mixing and finally ensure success of conveying, either in a pneumatic conveyor, belt conveyor, screw conveyor, or other conveying equipment.

Linear motion vibrating screens differ from other screening systems.Vibrations are caused through linear oscillating motion. The linear motion vibrating screens are very compact in design. Very low mounting heights can be achieved by installing these screens in horizontal and low inclination positions. Linear motion is produced by the action of two unbalanced motors mounted on screen body. Both the motors are mounted on machine CG point at an angle. The contra rotation of these motors provides pattern like straight line throw. Linear motion provides excellent performance even in high moisture applications. Screening media includes woven mesh, rubber and polyurethane modular panels.These vibrating screens are equipped with single and multiple screening decks.

Bevcon jaw crushers are used for primary crushing in a mine or ore processing plant. Jaw crushers are developed to reduces large size rocks or any hardest ores and as well as soft rock, recycling, slag etc. by using compressive force for breaking of particle. Product is fed into the top of the jaw crusher by a vibrating grizzly feeder. Mechanical pressure is achieved by eccentric rotating drive shaft causes the two jaws of the crusher of which one jaw is fixed mounted in a �V� alignment stationary breaking surface, while the other reciprocates movable jaw exerts force on the rock by forcing it against the stationary plate. The space at the bottom of the �V� aligned jaw plates is the crusher product size gap or the size of the crushed product from the jaw crusher. The material remains in the jaws until it is small enough to pass through the gap at the bottom of the jaws.

Specialities : Heavy-duty design,Safe, quick and easy maintenance,Steel plate welded construction etc.

The word impact makes sense that in this particular type of crusher creates impact action while crushing the materials. Bevcon Impact crushers are non-reversible.Unlike hammer mills, the impact crusher rotors are provided with blow bars of single or segmented type depending on the size of the crusher. Bevcon Impact crushers are of horizontal type and produce fewer fines and thus emit no dust. Impact crusher offers high crushing ratios upto 30:1.Bevcon impact crushers effectively handle feed sizes beyond the range of conventional secondary crushers. The crusher is manufactured with a robust fabricated steel body provided with hard liners.

Specialities : Machine designed for open & closed circuit systems,Relatively low maintenance due to its working in both directions

Bevcon Vibrating grizzly feeder is a kind of linear direction feeding equipment. Grizzly Feeder is used to transfer the large size materials and granular materials from hopper to receiving device uniformly, periodically and continuously in the production flow and to feed materials into the crusher continuously and uniformly. The vibrating grizzly feeder is widely used to match the crushing and sieving equipments in many industries including metallurgy, coal mine, mineral dressing, building material, chemical, grinding, etc

Flip Flow Vibrating Screens are used to screen the material having high moisture and sticky in nature where the circular motion or any conventional mechanical vibrating screen becomes inadequate to cater the requirement. Bevcon flip flow screen motion is versatile compared to other flip flow screen technologies. The particle motion of Bevcon flip flow screen takes an elliptical path. This versatile motion extends a trampoline effect of screening media. Very high G forces up to 50G are achieved through this action. Flip flow screen consists of two baskets (Inner & outer) mounted on a common shaft. However the centre axis of both the baskets is not same but inner basket is having a slight eccentricity.

Feature : The use of a Polyurethane screen mats doesn’t call for corrosion & non blinding,Multiple deck system possible

Feeder breaker is a conveying system which incorporates combination of scrapper chain conveyor and a pick type breaker to reduce the size of the material. Thus a feeder breaker forms a single piece of equipment with the above mentioned combination and installed at the location. Feeder breakers are a type of surface mine crushers and used to crush Run of mine ore. It is also used as in pit crusher at mine areas. Material is fed into a feed hopper directly from Mine dumpers. The chain conveyor conveys the lumps of material through the breaker which sizes the material by the force of sharp pointed picks striking down to the material. Thus the reduced material through the pick breaker is accurately sized and conveyed further.

Bevcon dust extraction system is an air quality improvement system used in industrial, commercial and production areas to improve breathable air quality and safety by removing particulate matter from the air and environment. Dust collection systems work on the basic formula of collection, separation and filtration. Bevcon Dust Extraction Systems are one of the most efficient and cost effective types of dust collectors. Dust Extraction System design to provide very compact as 20 times the filtration area compared to conventional filters system. Bevcon Wayors uses high quality sealing techniques to ensure no leakages of dust particles and collection efficiency of more than 99% of very fine particles. Bevcon dust extraction system is used to separate dust particles from dusty gases. Bevcon Dust Extraction Systems use physical filtration technique to separate the dust particles. Dust-laden gases enter the bag-house and pass through fabric bags and pre collection arrangements.

Features : Compact in the overall size,Process / Nuisance dust collection

Bevcon Drag Chain Conveyors, in short also known as DCC are ideally used for continuous removal and transport of large capacities of abrasive material through enclosed smaller cross sections trough. DCC is used for applications where conveying distances are relative short and space requirements are limited. Single or multiple chain strand enclosed trough conveyor system is continuously driven through a motor and geared reducer to ensure power consumption is low for each application. The Drag Chain Conveyors are completely enclosed for dust free operation. These can also supplement any conveying needs with a complete line of material handling equipments. Bevcon Wayors uses a pressure tight robust system design with the principle of slow moving chain to achieve minimal product degradation and wear & tear.

Specialities : Can handle a wide range of materials including large and sticky,Suitable for high capacity and abrasive applications

Distribution feeders are an integral part of large width screening machines | They uniformly distribute the material across the width of the screen at low velocity which enhances the screening accuracy | The distribution feeders are fitted with two unbalanced motors which control the federate by amplitude control | The feeders are self supported on Bevcon multi-deck Sizer frame: hence no other support in structure is required | They accept feed from relatively narrow and high speed feeding equipment like bucket elevator or belt conveyor and regulates flow uniformly to the Bevcon multi-deck Sizer.

A circle-throw vibrating machine is a traditional (basic) type screening machine employed in processes involving particle separation. In screening processes the operation refers to separation of larger and smaller particles in a given feed material. As the name replicates, in Circular Motion vibrating screens, particle flow on screen will be in a circular path while performing separation process.

Feature : Rugged in construction,High through put & separation efficiency

Bevcon Bulk Feeder is an above ground apron chain belt conveyor to convey varied bulk materials. This equipment provides a user friendly, cost effective and alternative to conventional below ground feeding & conveying system by eliminating huge civil works. Bevcon Bulk Feeder is capable of receiving varied bulk materials from all types of heavy duty vehicles like tipper trucks, truck tipplers and dumpers etc.