Insmart Systems Pvt. Ltd Moosapet, Hyderabad, Andhra Pradesh

Grinding is done by heavy impact and friction. Sample is kept in the annular space between the bowl, ring and the hammer. A cover is kept on the top of the bowl then the bowl is clamped on vibratory platform and subjected to heavy vibrations. The vibratory platform imparts the kinetic energy to the ring and the hammer. Most suitable for 'XRF' sample preparation.

Turbo mixer works on the principle of inversion kinematics. The material (solid Powders and, or Liquids) kept in the jar spins about its own axis and simultaneously the top and bottom end of the jar moves in astonishing three dimensional motion. Thorough mixing, blending and homogenizing are result of rotational and multiple directional reversal of the material inside the jar.

Micro Milling is carried out by rolling of the balls on material as well as frequent impact of balls. The sample kept in the pot along with balls of suitable material and pot rotates on P.U. coated support rolls. The pot rotational speed can be set from 20-to 200 rpm. Pot rotates about its axis, while balls inside the pot spin about their own axis in the same direction, the material gets trapped between the inner wall of bowl & balls and gets rolled over by weight of balls and thus gets pulverized. Pot Material (inner lining): a) Tungsten Carbide, b) Toughened Alumina or c) Stabilized Zirconia. Pot Capacity 500 ml to 5000 ml (5 liters). Long continuously running hours: - upto 7 days.

Grinding is carried out by high-energy frequent impact of balls.The energy level of balls are as high as 75 times (at max r.p.m.) the gravitational acceleration (75 g accelration). Thus, Insmart planetary system makes grinding extremely fast and efficient. Rotation of base plate provides the centrifugal force to the grinding balls and independent rotation of bowls ( in opposite direction) makes the balls to hit the inner wall of the bowls several times more, because of the short returned path. Since the bowls are rotating in opposite direction a considerable part of grinding is done due to friction.

For compacting 'XRF' Samples into PELLETS and also for the Preparation of mounts.For compacting 'XRF' Samples into PELLETS and also for the Preparation of mounts.For compacting 'XRF' Samples into PELLETS and also for the Preparation of mounts.

Material (lump) to be Crushed is fed into the crushing zone through a hopper. The crushing zone consists of two parallel and two tapered jaws. One Jaw is provided with oscillatory motion, where as the other jaw is hinged to adjust the gap (to adjust output size) through an adjustable screw mechanism. Provision is made to extract the dust, If (vacuum) suction system is attached.   Feed Material Materials having medium to substantially high hardness and brittleness like Bauxite, Bakelite, Concrete, geological ores, Ferroalloys, quartz, glass. Granite, silicates, cement clinker, slag, coal, coke, Corundum etc.

urbo mixer works on the principle of inversion kinematics. The material (solid Powders and, or Liquids) kept in the jar spins about its own axis and simultaneously the top and bottom end of the jar moves in astonishing three dimensional motion. Thorough mixing, blending and homogenizing are result of rotational and multiple directional reversal of the material inside the jar.

The HIP (Hot Isostatic Press) uses Argon gas as compression media. The main features of this system are listed below. The HIP first compresses the Argon gas from the cylinders to a pressure of 400 bar using a hydraulic compression system. This chamber acts as a intermediate pressure buffer during the operation.   Intensifier: The intensifier of this stage pressurizes the gas from the precompression stage, in programmable steps to the desired pressure (upto a maximum pressure of 2000 bar) for injection into the next stage

Grinding is done by heavy impact and friction. Sample is kept in the annular space between the bowl, ring and the hammer. A cover is kept on the top of the bowl then the bowl is clamped on vibratory platform and subjected to heavy vibrations. The vibratory platform imparts the kinetic energy to the ring and the hammer. Most suitable for 'XRF' sample preparation. Feed Material Material having medium to substantially high hardness and brittleness like Bauxite, Bakelite, Concrete, Geological Ores, Ferroalloys, Quartz, Glass, Granite, Silicates, Cement Clinker, Slag, Coal, Coke, Corundum etc.

OPERATING PRESSURE : 413 MPa = 4,130 Kg/cm2 DESIGN PRESSURE : 455 MPa = 4,550 Kg/cm2 PRESSURE ADJUSTMENT CAPACITY : ± 40 Kg/cm2 PRESSURIZING MEDIA : 85% WATER + EMULSIFYINGT OIL FILLING SYSTEM : HIGH PRESSURE WATER PUMP PRESSURIZATION SYSTEM : HYDRAULICALLY OPERATED PROPORTIONAL CONTROL INTENSIFER SYSTEM. DECOMPRESSION SYSTEM : HYDRAULICALLY OPERATED PROPORTIONAL CONTROL DECOMPRESSION SYSTEM FOR GRADUAL RELEASE OF PRESSURE. CHAMBER CLOSER SYSTEM: PIN TYPE (Thread less design). ELECTRONIC CONTROL : PLC BASED CONTROL SYSTEM WITH TOUCH SCREEN ENABLED HMI. NECESSARY ALARM AND OTHER INDICATORS ARE INCLUDED DIMENTIONS : USER TO SPECIFY. UPTO 300mm DIAMETER & 1000mm height

This integrated system is manufactured for preparation of Lollipop metal samples for Optical Emission Spectrometry (OES). Lollipop sample is kept on a designated place. The robot picks up the sample and loads it on an Automatic Milling Machine. The Milling Machine removes the cast raw surface to expose the bare metal surface for OES. A Machine Vision System (Camera) is used to identify and locate the faulty spots on the Lollipop samples. Robot places the machined surface of the Lollipop sample on to the designated slot of OES avoiding the faulty spots. After analysis (spark) at OES on atleast two different spots, the robot takes the Lollipop to an Ink Jet Printer (4 lines). Heat No.___, Batch No.___, Time & Date are printed on the surface of the sample.