Schematic Engineering Industries Jeedimetla, Hyderabad, Telangana

Schematic Industries manufacture Vacuum Tray Drying (VTD) systems.Our flexible barrier isolator VTD is shown to the right. We also manufacture rigid barrier isolator VTD systems to suit client requirements.Our laboratory cGMP tray dryers provide a safe, hygienic and cost effective small-scale tray drying solution when used with our barrier isolator system range.

We have supplied designs from small 300L bin capcity to medium 1000L and large 1500L capacities. The photo to the right shows a batch of 10off 1000L bins supplied without lids for a paint application.

Features : Bottom Integral Butterfly Valve,Optional integrated Weighing Scale etc.

Schematic has designed and manufactured a wide range of portable material storage bins, drums and containers in a variety of sizes/capacities. We have supplied designs from small 300L bin capcity to medium 1000L and large 1500L capacities. The photo to the right shows a batch of 10off 1000L bins supplied without lids for a paint application. We offer solutions in a range of materials from 304 stainless steel (DIN 1.4301) to 316L (DIN 1.4404) or to suit customer specific requirements, all manufactured to cGMP and fully welded, polished and buffed.   Design Features Supplied without Lid (Integral or detachable lid optional) Rugged 316 Stainless Steel build with fully welded, large radius and polished corners and surfaces (cGMP) Bottom Integral Butterfly Valve Optional integrated Weighing Scale Caster wheels on each leg for ease of operational movement

schematic manufacture two types of polished 316 stainless steel sieves; safety screening sieves and grading sieves. safety screening sieving is done to ensure the correct product quality of powders, where the objective is to remove any over-sized contamination from the powder. grade sieving is done to ensure the correct sizing of powders or granules. In the pharmaceutical sector, primary and intermediates must be sieved to remove oversize and under-size particles to ensure a correct particle size distribution ready for granulation and subsequent tablet pressing. for hazardous powder processing, our laboratory sieves are designed for safe and comfortable operator operation within our flexible or rigid barrier isolator systems. for further information, on barrier isolator cleaning or barrier isolator validation, please read our techno-blog. Section.   design features polished 316 stainless steel construction operator safe sieving for hazardous substance processing range of sieve mesh sizes for oversize or under-size particle separation

Feature : Polished 316 stainless steel construction,Operator safe sieving for hazardous substance processing,Range of sieve mesh sizes for oversize or under-size particle separation

Schematic Industries are specialists at manufacturing bespoke, client specific Barrier Isolator systems to cGMP and cGAMP standards. We manufacture both Rigid and Flexible barrier isolator systems with a negative pressurised internal environment and Rigid isolators with positive pressurised internal environments. Our negative (-ve) barrier isolators are essential where the process media is hazardous, dangerous or has an unacceptably high toxic level. These barrier isolator systems operate under a light vacuum (100 Pa) to provide an uncompromising and continuous isolation of the interior from the external environment. This also provides a risk-free environment for the operator as potent vapours are taken to the systems filtered exhaust rather towards to operator. Typical barrier isolator types/applications in both API and Formulation sectors are shown below, together with the design features and technicial attributes of Schematic's Rigid Barrier Isolator solutions.

A pre-established sample quantity is directly pulled into the sampling container in a closed-loop manner. The operator can see exactly what is happening in the sampling pot and is always in control, but never at risk. Unlike conventional systems, cleaning of the sampling pot is easy, fast and risk-free.

Feature : Optical sensor powered and DCS operation possible

Schematic Industries are specialists at manufacturing bespoke, client specific Barrier Isolator systems to cGMP and cGAMP standards. We manufacture both Rigid and Flexible barrier isolator systems and a variety of workstation process equipment. Supplied with zip door entry with multiple glove ports our flexible barrier isolator solutions are ideal for small scale weighing and dispensing operations, handling highly potent API’s. Our flexible isolator systems are an ideal, cost effective system which creates a risk-free environment for operator safety. These systems are also employed in the Healthcare sector to treat patiences with contagious infections and diseases.   Design Features Cost effective construction - Stainless Steel Frame and Flexible Anti-Static FDA film Laminar Airflow Zip door entry Push-push type safe changeable HEPA filters on inlet and outlet vents Integrated Options: Weighing Scale, Nutsche Filter, Vacuum Tray Dryer, Continuous liner port & Drum loader Oxygen monitoring / Nitrogen inertization Complete Documentation – FDS, DQ, FAT, IQ, OQ, OMM, Leak test, Lux, Noise, Air change, Filter integrity, Glove test and OEL Integration with RTP for safe and rapid transfer Split Butterfly valve for safe transfer of material Multiple or Single Chambers Isolator raise/lower systems for operator comfort

Schematic Industries design and manufacture a range of substance mixing and blending equipment, including large particle size reduction designs such as the de-lumper shown. Constructed from polished 316 stainless steel, our de-lumper is a cost effective solution to ensure correct particle size processing. Processing plants use size reduction processors, such as the Schematic De-Lumper, to reduce crystalised forms of chemicals in order to a dry free-flowing powder before encapsulation or tablet formation. De-Lumpers can also be found after separators and tempering equipment.   Design Features Robust, simple design with large radi 316 S/S polished stainless steel Mechanical rotary particle resizing Operational Benefits Efficent and reliable Clear visibility during operation and cleaning Various operator safety options (guarding   Technical Specification Capacity: 200 - 1000 kg/hr Typical Shaft Speed: 110 rpm Typical Footprint: 0.8m wide x 0.8m long x 0.9m high

Processing plants use size reduction processors, such as the Schematic De-Lumper, to reduce crystalised forms of chemicals in order to a dry free-flowing powder before encapsulation or tablet formation. De-Lumpers can also be found after separators and tempering equipment.

Schematic system control panels lrSchematic Industries manufacture turnkey equipment processing solutions including full PLC electronic system performance management.

schematic industries candle filters comprise of a group of columnar filter elements sealed within a pressure vessel to produce a cake with dry solids contents as high as 80% and filtrate of extremely high clarity. our candle filters are customisable and provide for thin-cake pressure filtration, cake washing, drying, re-slurry and automatic discharge as well as heel filtration. They are typically installed for clarification and recovery applications from liquids with low solids content from 5% to less than 1% solids and even down to trace amounts. the schematic candle filters are a safer solution than traditional leaf filters as in a leaf filter the carbon has to be removed manually with each operation. As carbon is a pyro-hazardous material it poses a significant risk to operators involved in filtering and cleaning equipment. Our multi-tube carbon filter design provides automatic discharge, whereby the carbon is directly discharged into a container without any manual human contact. as filtrate is pumped into filter, mother liquor is sent to ml tank and solids are collected on filter candle(s). By reverse flush method, wet cake is discharged and collected into a container positioned below the filter. As filtration is completely contained, candle filters are ideal for processing solvents, concentrated acids and other toxic products.   design features multi-tube candle filters, customisable depending on the application zero discharge filter reverse flush method no heal material left behind zero dead volume carbon discharged directly into container no spill-over

blending hazardous and potent substances is a major operational concern for chemical and pharmaceutical plants. The toxicity levels of argochemicals, for example, can cause serious operator injury and/or fatality if the substance exposure is incorrectly managed. schematic has a number of blending product technologies to suit a range of applications and client requirements. Commonly, blending takes one of two forms; mechanical rotary blending or gas blending with the objective to create a homogeneous blend of two or more powders, two or more fluids and/orr at least one fluid with at least one powder. at the larger particle size level, we provide de lumper technology. At the smaller particle size level we provide a range of laboratory rotary blenders and/or jet mill technology. our laboratory blending technologies are designed to ergonomically fit into comfortable operator workstations inside closed barrier isolator units working in a positive or negative pressurised environment. Please also see our flexible or rigid barrier isolator range.   design features mechanical or non-mechanical blending technology used in conjunction with barrier isolators for hazardous, potent and/or toxic substances low to zero additional heat generation

Features : Used in conjunction with barrier isolators for hazardous, potent and/or toxic substances Low to zero additional heat generation