BK Engineering Jaipur Manor Pur, Jaipur, Rajasthan

Separator is a machine used primarily for grain cleaning in the milling of wheat, durum wheat, corn (maize), rye, soybeans, oats, buckwheat, spelt, millet and rice as well as in storage elevators. It separates coarse and fine impurities from grain via screening and classifies a broad range of materials according to size. In addition to its main field of application, Separator is also employed successfully in feed mills, seed cleaning plants, oilseed cleaning and cocoa bean grading plants. APPLICATIONS OF VIBRO SEPRATOR  Flour and semolina mills  Seed cleaning plants  Cereal cleaning mills  Malt factories  Feed mills  Cereal storage silos STRUCTURE OF VIBRO SEPRATOR  Vibrating structure supported by elastic shock-absorbing elements, containing the sifting body with two rows of sieves pairs.  Self adjusting grain feed.  Self cleaning of the sieve covers by means of rubber balls, Transparent plexiglass panels for checking the cereal strata.  Steel or wooden made sieve frames equipped with easily replaceable perforated plates.  The vibrator motors, which provides the oscillation for the separator.  To top it all the best quality vibrating motors are equipped which provides the oscillation for the Aspirator Separator. WORKING PRINCIPLE OF VIBRO SEPRATOR Vibrating process is maintained by means of vibro-motors, which are placed in the center of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers by vibrating together and driven by vibro-motors convey the product into mid-section of inlet. The grain is separated uniformly on the entire surface of the screen by means of an adjustable regulating gate. If it is necessary, for better product flow another adjustable regulating gate can be fixed to the inlet of thescreen. When the grain passes through from the first screen to the second one, larger size impurities or foreign particles are kept by the first screen and directed to coarse offal discharge line. The remained smaller size impurities or foreign particles, which pass through the second screen, are transferred to fine offal discharge line. Then, the cleaned product is transported to an air canal or tarar. FEATURES & ADVANTAGES OF VIBRO SEPRATOR  Low energy consumption, high capacity and operating efficiency.  Easy and minimum maintenance, hassle free operation by using vibro-motors.  Adjustable inclination (angle) of mesh - grades range 2 - 12. Due to this unique feature, the Aspirator Separator can be used for any kind of cereals at maximum efficiency.  Durability and long lifetime.  Quick and easy replacement of mesh and practical cleaning possible.  Noiseless working.

It is designed to enrich and classify semolina in flour and semolina mills. The machine is applied in the purification and grading of semolina and fine semolina in common wheat, durum wheat and maize mills. APPLICATIONS OF VIBRO PURIFIER  At food industry  Flour mills  Semolina mills STRUCTURE OF VIBRO PURIFIER  A fixed main chassis  An oscillating body which accommodates the sifting sieves  An aspiration channel The exhaust chamber comprises two aerodynamically designed channels with a set of specially designed valves fitted above the sieves for the optimum adjustment of airflow passing through the sieves. The two channels converge at the exhaust intake, which is fitted with an adjustable butterfly valve. WORKING PRINCIPLE OF VIBRO PURIFIER The flow rate of product is adjusted by means of a gate, which provides a perfect distribution of product along all entire width of sieves. The optimum vacuum influence is obtained on the entire surface of sifter by means of aerodynamic air channel and air regulating valves. Bran and similar light materials are kept in suspension due to vacuum influence and transported to discharging channel and collecting box fitted below. The product (semolina) is separated from bran to be classified by means of sieves in accordance with granules. FEATURES & ADVANTAGES OF VIBRO PURIFIER  High capacity by using extended sifting surface.  Effective cleaning by using brushes.  Adjustable sifting speed.  Minimum preventative maintenance and trouble - free operation by means of vibro - motor drive.  Noiseless working condition.  Easy cleaning process and hygienic working conditions.  Light metallic sieve frames with adjustable tightening device.  Quick and easy replacement of sieves.

It is used to convey the granular and grinded products horizontally for collecting, distributing, mixing and tempering processes. It is designed to satisfy the most rigorous sanitation requirements. It can be applied for high-precision volumetric proportioning or for feeding material at a controlled rate to a gravimetric system. In addition, this screw feeder can be used for conveying powdered products inthe food industry. Its throughput capacity is as high as 170 m3/h. APPLICATIONS OF SCREW CONVEYER  At food industry.  Flour and semolina mills.  Feed mills.  At Cement industry.  At chemical industry.  At wood processing industry.  At lime processing industry.  At salt processing industry.  For other similar industries. APPLICATIONS OF SCREW CONVEYER  Semi –cylindrical troughs and out-wall installed ball bearings.  Plastic bushing installed intermediate bearings allows free maintenance Spiral The screws or spirals are welded on a pivot in a regular pitch Types of drive.  Motor with coupling.  Flanged motor with coupling.  Chain driven type motor Special designs (at request).  Stainless steel construction.  Variable screw pitches.  Special painting applications.  With feeding box The modular system allows it to be used for many and variable applications. WORKING PRINCIPLE OF SCREW CONVEYER The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal. ADVANTAGES OF SCREW CONVEYER  High quality.  High Efficiency  High Extraction  High Capacity  Long Life  Maximum hygiene.  Maximum Security  Maximum simplified using.  Low periodical maintenance.  Low delay to change the spares parts.  Low energy consumption.  Noiseless.  Perfection and aesthetic. FEATURES & ADVANTAGES OF SCREW CONVEYER  Standardised dimensions and modular sections  Standardised spare parts  Supply and manufacturing possibility for special requests and applications

It is used to grind and crush the grain in the cereal processing plants. It is designed to obtain flour and semolina in the flour and semolina mills by processing cleaned grain. APPLICATIONS OF ROLLER MILL  At food industry.  Flour & semolina mills.  Corn, barley, rye and similar cereal processing plants.  At other food industries for rolling, crushing and other similar processes. INNOVATIONS OF ROLLER MILL  Our new model of the roller mill is equipped with a belt system, which provides several advantages to the user compared to the geared type roller mill.  Since gearbox is not used, consequently, there is no need to modify gears because their size get smaller in geared type roller mills due to calibration of the rolls.  There is no need to inspect oil periodically. Periodic maintenance is minimized and there is no oil consumption.  The consumption time for maintenance and replacement of worn -out parts is minimized.  The erection and dismantling time of the rolls is very short comparing to the geared type roller mill.  Cost of operation and maintenance is very low.  The source of noise, which is caused by using geared type roller mill, is eliminated. Nevertheless, the machine is isolated from noise. WORKING PRINCIPLE OF ROLLER MILL The parallel working rolls are automatically opened and closed by pneumatic system, which is actuated by an electronic control unit. The clean grain enters the roller mill through a glass spout and the grinding process starts. Capacitive level indicators adjust the amount of grain, which enters the roller mill from its inlet, which controls the feeding rolls. The grain, which flows regularly through the rolls, undergoes processing. The adjusting system, which provides a very precise approach of the rolls to each other, can be easily integrated to the automation system. The air, which is sucked by means of a pneumatic system via specially created air channels, provides regular flow of grain between the rolls. The efficiency of the roller mill is increased due to such feature. The grinded product is discharged into a hopper, which is placed underneath the roller mill and then conveyed by means of a pneumatic system. FEATURES & ADVANTAGES OF ROLLER MILL  High capacity and efficiency  Centrifugally casted parallel operating rolls  Easy and minimum periodical maintenance  Low operation and maintenance cost  Minimum consumption of spare parts  Cost of operation and maintenance is very low.  Low energy consumption.  Depending upon grain amount, by means of capacitive level indicators, automatically actuated flexible feeding control system.  Minimum time consumption during erection and dismantling of the rolls.  No need gears modification since they don’t exist in the new model.  Durability and long life.  Easy adaptation to automation system.  Noiseless and smooth working conditions.  Automatic engagement and disengagement of rolls.  Double layer isolation prevents condensation.

HIGH PRESSURE OR PNEUMATIC FAN is used to convey granular or ground products in the system where at high pressure and low or medium flow rates are required. It is the system which sucks the broken products coming from the Roller mill. APPLICATIONS OF HP FAN PNEUMATIC FAN  At food industry  At flour and semolina mills in the cleaning, milling and packing sections  At feed mills  At nut processing plants  Brewery plants  At chemical industry  Paint factories  Plastic plants  Gas conveying systems  At wooden industry  At stone and soil quarries  At cement factories STRUCTURE OF HP FAN PNEUMATIC FAN The fan body and the impeller are precisely manufactured and fitted on a steel foundation. The unit is designed and outfitted with special blades and can be easily dismantled and reinstalled, if high rpm is required. If required, it can be supplied by installing soundproof isolation. FEATURES & ADVANTAGES OF HP FAN PNEUMATIC FAN  Safe working conditions.  High efficiency  Noiseless working conditions  Standard rotation possibility at certain angles for the position of outlet  Fixed to main body by anti-vibration props  Minimum maintenance need  Smooth operation  Low energy consumption

APPLICATIONS OF PNEUMATIC CYCLONE  Food industry.  Flour and semolina mills.  Feed mills.  Biscuit and macaroni factories.  Dry fruit plants.  Barley plants.  Tea plants.  Tobacco plants.  Other food industry.  Chemical industry.  Painting made plants.  Plastic made plants.  Deterging made plants.  Wooden industry.  Nonferrous product industry.  Stone and Soil industry.  Cement industry. WORKING PRINCIPLE OF PNEUMATIC CYCLONE The dust-mixed conveying gas is started turning by transferring it into a separator by means of a spiral construction. Gas is force in to rotate in the cyclone. Due to the centrifugal forces,dust parcisles are carried to the surroundings. Pushing the gas to inward from the backward crastes a vortex. The air is separated from the dust particle, which are forced downwards along a spiral way because of frictionof the air against the wall. FEATURES & ADVANTAGES OF PNEUMATIC CYCLONE  High quality.  High Efficiency  High Extraction  High Capacity  Long Life  Maximum hygiene.  Maximum Security  Maximum simplified using.  Low periodical maintenance.  Low delay to change the spares parts.  Low energy consumption.  Noiseless.  Perfection and aesthetic.

The square sifter offers many advantages for sifting processes at high capacities. It provides large sifting area in very limited space. The maximum sifting area can be obtained by using different types of boxes. It is used to classify the broken and floury products and classify different kinds of grains. APPLICATIONS OF PLAN SHIFTER  At Food Industry  Wheat, rye, oats, barley and corn processing plants.  Coffee and similar products processing plants.  And other food products processing plants STRUCTURE OF PLAN SHIFTER This machine consists of three main parts. Two sieve boxes and a central framework containing the drive unit. These parts are assembled by means of screws and transversal beams. It is possible to separate the machine into three main parts for an easy make handling, shipping and hoisting to the installation floor.  2 pieces symmetrically designed sieve boxes.  1 piece drive housing.  2 pieces carrier arms.  1 set of suspension group including suspension rods. The inner framework comprises all the parts dealing with the machine motion, in particular, the electrical motor, shaft and the counterweight mass. The whole shaft - counterweight unit is bedded by double ball bearings. The drive unit is easily accessible by removing the large side panels covering the central framework. WORKING PRINCIPLE OF PLAN SHIFTER The product comes from above through one or two inlets and is sifted in the sieve nest, this operation being due to rotary motion of the machine and gravity. In this way from 5 (five) to 7 (seven) selections (sorts of product) with different granules can be obtained at the horizontally divided passages and 12 (twelve) selections at the vertically divided passages. A special device fitted at the inlet of channels provides a very precise separation of the product load along the entire width of the upper sieves for a remarkable increasing of the sifting of the single passage. The great numbers of superimposed sieves and their square shape also guarantee an effective sifting action and a precise classification of the products, positively affecting the final grinding yield. Each machine is completed with its own product inlet and outlet boards, the discharge control spouts and the connection sleeves made of fabric permeable to the air. The machine is easy in maintenance for it's quite an easy matter to install and dismantle and insert the telero frames into the boxes. The special and even structures of sifters do not allow insects and moths to shelter. FEATURES & ADVANTAGES OF PLAN SHIFTER  High sifting capacity can be obtained by using different frame heights and intermediate frames (spacers). In this way, below and above sifting paths can be adjusted.  Effective sifting possibility at high capacities. It is possible to increase 22 % sifting area by using “G” type sifter boxes Each sifting cabin can accommodate up to 28 sifters.  A special pressure-clamping device provides proper and tight closing of access doors, Two-way product flow.  The sieves, square shaped and having an unchangeable structure, are made of first quality stable wood and are completely covered with laminated plastic (Formica).  More sifting area is provided by changing the sieve frames position in right angle.  Vertical and horizontal dividing possibility of sifting passages at any required level.  Easy cleaning and maintenance possibility.  Internally coated insulation panels to avoid condensation, if necessary.  A large variety of standard and special sieves enable the arrangement of many sifting in order to meet any flow sheet demand.

Pin Mill is a machine that, homogenizes substances through repeated impact. It is a type of vertical shaft impactor mill and consists of two rotating disks with pins embedded on one face. The disks are arrayed parallel to each other so that the pins of one disk face those of the other. The substance to be homogenized is fed into the space between the disks and either one or both disks are rotated at high speeds. APPLICATIONS OF PAN MILL  Flour, semolina, rice mills  Porridge Plant  Corn, Soya, Pea, cocoa, coffee plant  Pharmaceuticals  Sugar, Salt, Spice Plant  Dairy Plants  Dehydrated vegetable processing  At other similar industrial plants. STRUCTURE OF PAN MILL  Pin Mill can be manufactured to a number of standards, from the basic machine in all mild steel up to dairy standard with all parts in stainless steel allowing it to be washed down.  The machine can be gravity fed or installed in pneumatic conveying lined which allows it to be adapted to suit many applications.  It's milling zone is consist of rotary pins and static pins. Particles hit these pins and get split. Particles can get abundant times of hit because there are several rows of pins.  The rotary pins can suck airs to reduce the heat generated by friction. There is a air sealing device to protect bearing keep clean. WORKING PRINCIPLE OF PAN MILL The grinding action within the Pin Mill is achieved by impacting the product particles with a series of hardened steel pins. The material to be ground is pneumatically or mechanically conveyed from the hopper to a Pin Rotor where the break-up of the material occurs. The product enters through the eye of the machine and then passes through rows of pins rotating at high speed between stationary pins. The product particles are shattered into fragments as they progress towards the outlet. This action creates a fan effect and a high volume of air is drawn through with the product, keeping it cool. The machine's grinding action can be controlled by altering the feed rate to the machine and the speed of the rotor. Mukul Enterprises also offers a size reduction system complete with cyclones, dust collectors, fans and discharge valves. FEATURES & ADVANTAGES OF PAN MILL  Low energy consumption, high capacity and operating efficiency.  Easy and minimum maintenance, hassle free operation by using vibro-motors.  Adjustable inclination (angle) of mesh - grades range 2 - 12. Due to this unique feature, the Aspirator Separator can be used for any kind of cereals at maximum efficiency.  Durability and long lifetime.  Quick and easy replacement of mesh and practical cleaning possible.  Noiseless working.

A Low Pressure Fan is a machine that efficiently separates dust particles from a dust-and-air mixture. The different sizes allow the filters to be optimally operated with air volumes in the range of 54 to 624 m3 / min. Filters equipped in a LP Fan are available in wide range of sizes, as well as filter elements with a wide range of outlet hoppers and supports. These efficient filters excel by simultaneously combining a high degree of dust separation with low purge air consumption.     APPLICATIONS OF LOW PRESSURE FAN  Food industry.  Flour and semolina mills.  Feed mills.  Biscuit and macaroni factories  Dry fruit plants  Barley plants  Tea plants  Tobacco plants  Other food industry  Chemical industry  Wooden industry  Nonferrous product industry  Stone and Soil industry  Cement industry WORKING PRINCIPLE OF LOW PRESSURE FAN The low pressure fans provides low pressure in conveying systems and cereal cleaning machines in the cereal processing plants to prevent dust leaking. These fans increase the speed of air stream with the rotating impellers. They use the kinetic energy of the impellers or the rotating blade to increase or decrease the pressure of the air which in turn moves them against the resistance caused by ducts, dampers and other components. Centrifugal fans accelerate air radially, changing the direction (typically by 90o) of the airflow. FEATURES & ADVANTAGES OF LOW PRESSURE FAN  High quality  High Efficiency  High extraction.  High capacity  Long life.  Maximum hygiene  Maximum security  Low periodical maintenance  Maximum efficiency with low energy consuption  Noiseless  Vibration free running  Aerodynamic and sturdy structure

APPLICATIONS OF IMPACT DETACHER  At Food Industry  At the coarse and fine semolina passages in the flour and semolina mills.  Just after roller mills or at the peak point of pneumatic tubes to be used as a right-angled elbow.  At other similar industrial plants WORKING PRINCIPLE OF IMPACT DETACHER The product is fed through the center of the machine. Uniform and smooth distribution of product is provided by means of radial wings of the rotating disc. High rotation speed creates a gradually increasing centrifugal force, which throws the product towards the fixed disc's pins. The impact force depends on the structure of pins. The broken but not ground parts, which come from the passages and stuck on fine and medium size semolina are loosened and separated from each other. Because of free grinding the hard and soft semolina grains are affected differently. Therefore, it causes an automatic grinding between different sized parts. The parts, which are of equal size, are grind by homogeneous breaking quality. So that high flour yield is obtained. The rate of ash almost stays stable or increases slightly which can be neglected. As a result with the high productivity the obtained high flour yield will provide for a shortened flour diagram. The large particles and foreign materials are prevented from getting into the machine by installing a sieve at the inlet of the detacher. FEATURES & ADVANTAGES OF IMPACT DETACHER  Durability and long lifetime comparing to other impact detachers  Installation possibilities, on the floor or to be suspended from the ceiling  Minimum and easy maintenance  Low energy consumption and high efficiency  Hygienic working conditions  Possibility of shortening of flour diagram  Easy installation and less space need  Low investment and operational costs

Dry Stoner is a machine used to remove stones, mud balls, glass or metal pieces, leguminous seeds, shelled seeds and other high-density matter from the grain stream.   APPLICATIONS OF DRY STONER  Flour and semolina mills Cereal Cleaning Plants Corn Factories Oil Factories Cocoa and Coffee Plants Breweries and distilleries In the production of ethanol WORKING PRINCIPLE OF DRY STONER In the Dry Stoner, the product flows through the feeding chamber onto a vibrating separating deck and is acted upon by vibration and air flow which separates the stone from the cereals. The dedicated research team of Mukul Enterprises have concluded that the most critical anomally in a Dry Stoner is the Air Flow and have successfully mastered the technology. Thus, the main purpose of Dry Stoner is achieved easily due to oscillation difference resulting in the proper separation of heavy particles and product easily. Even small, lighter stones roughly the size of a grain kernel are also removed from the grain stream.Best operation can be achieved keeping several factors in mind, such as :  Frequency and amplitude of vibrations.  Suspension effect of the cereals caused by the airflow.  Inclination of the processing deck. FEATURES & ADVANTAGES OF DRY STONER  Low energy consumption, high capacity and operating efficiency.  Minimum and easy periodic maintenance.  Durability, long lifetime, easy and quick replacement of mesh.  Precise adjustment and inclination of mesh deck.  Dust-free construction  Easy cleaning and maintenance.  Noiseless working condition

It is used to break endosperm flakes, which are obtained after reduction rolls, so that it helps for the process of the flour production. Careful preliminary cleaning of grain or animal feeds reduces the wear and tear on the downstream equipment in the production process. The DRUM DETACHER reliably removes straw fragments, bag tapes, paper, pieces of wood, or corn (maize) cobs from fine- and coarse-grained bulk materials. This makes it an indispensable piece of equipment in materials receiving (intake) sections of bulk storage and transfer facilities or in processing plants such as grain mills, animal feed production plants, and rice mills. The different drum screens with holes ranging in size from 10 to 60 mm are capable of achieving throughputs as high as 500 metric tons per hour. APPLICATIONS OF DRUM DETACHER  At flour mills  At coarse and fine semolina passages  After roller mills or before plansifter inlet STRUCTURE OF DRUM DETACHER Drum Detacher or a Drum Sieve consists of a cylindrical steel body supported by stands from both sides. The design of supports allows the drum detacher to be installed on the floor or to be suspended from the ceiling. The rotor is outfitted with four beaters. It is bedded at both ends by ball bearings, which are installed outside. The rotor can be driven by direct- coupled or belt-pulley system either from inlet or outlet side. Reliable materials precleaning by the drum detacher protects all the downstream processing equipment against damage. This enhances the operating reliability of the entire production plant. WORKING PRINCIPLE OF DRUM DETACHER The material to be detached is fed through the inlet directly to the rotor and is caught by the inner surface of the jacket, which is installed with six impact bars helps increasing the detaching output. The pitch of beaters directs the material from the feeding point to the discharge point of the machine. FEATURES & ADVANTAGES OF DRUM DETACHER  Delicate detaching without degradation of stock.  It can be installed on the floor or suspended from ceiling.  Possibility of right hand or left hand inlet.  Low power need.  Driven either by belt-pulley system or by direct connection to motor.  Low energy consumption.  Connection by coupling or pulley system

Double Bin Sifter is a milling machine that offers many advantages for sifting processes at high capacities. It provides large sifting area in very limited space. The maximum sifting area can be obtained by using different types of boxes. It is used to sift the broken and floury products and classify different kinds of grains. APPLICATIONS OF DOUBLE BIN SHIFTER  Flour and semolina mills  Seed cleaning plants  Rye, Oats, Barley, Corn Plant  Cereal cleaning mills  Feed mills  At other similar industrial plants. APPLICATIONS OF DOUBLE BIN SHIFTER  This machine consists of three main parts. Two sieve boxes and a central framework containing the drive unit. These parts are assembled by means of screws and transversal beams.  It is possible to separate the machine into three main parts for easy handling, shipping and hoisting to the installation floor.  The inner framework comprises all the parts dealing with the machine motion, in particular, the electrical motor, shaft and the counterweight mass. The whole shaft - counterweight unit is bedded by double ball bearings. The drive unit is easily accessible by removing the large side panels covering the central framework. WORKING PRINCIPLE OF DOUBLE BIN SHIFTER The product comes from above through one or two inlets and is sifted in the sieve nest, this operation being due to rotary motion of the machine and gravity. A special device fitted at the inlet of channels provides a very precise separation of the product load along the entire width of the upper sieves for a remarkable increasing of the sifting of the single passage. The great numbers of superimposed sieves and their square shape also guarantee an effective sifting action and a precise classification of the products, positively affecting the final grinding yield. Each machine is completed with its own product inlet and outlet boards, the discharge control spouts and the connection sleeves made of fabric permeable to the air FEATURES & ADVANTAGES OF DOUBLE BIN SHIFTER  High sifting capacity can be obtained by using different frame heights and intermediate frames (spacers). In this way, below and above sifting paths can be adjusted.  Effective sifting possibility at high capacities.  A special pressure-clamping device provides proper and tight closing of access doors,  Two-way product flow  Durability and long lifetime,  The sieves, square shaped and having an unchangeable structure, are made of first quality stable wood and are completely covered with laminated plastic .  More sifting area is provided by changing the sieve frames position in right angle,  Vertical and horizontal dividing possibility of sifting passages at any required level,  Easy cleaning and maintenance possibility,  A large variety of standard and special sieves enable the arrangement of many sifting in order to meet any flow sheet demand.

Chakki is a machine designed for grinding and de hulling of all types of food grains as well as wheat, pulses etc. Chakki is a type of horizontal grinding mill which is a cost effective solution capable of producing flour with high nutritional value.     APPLICATIONS OF CHAKKI  Flour and semolina mills  Corn, Spices, Sorghum plant  Millet, Turmeric, Red Chilly plant  At other similar industrial plants. STRUCTURE OF CHAKKI  Chakki is a small set of two emery stones used to grind wheat into flour.  It consists of a hopper at the top from where the raw material enters in the chakki between the set of emery stones.  The emery stones are embossed with grooves that perform there task to break the wheat grain.  The entire structure is bolted to a mild steel table type platform with the motor at the bottom the emery stones and driven by belts. WORKING PRINCIPLE OF CHAKKI The working principle of Chakki is very simple and intuitive. The raw materila is fed into the hopper at the top of the chakki from where it goes directly in between the two emery stones. The grinding of solid matters occurs under exposure of mechanical forces that trench the structure by overcoming of the interior bonding forces. After grinding the state of the solid is changed: the grain size, the grain size disposition and the grain shape. The power to operate the emery stones is provided by means of a belt drive connected between the motor and the shaft of the chakki. FEATURES & ADVANTAGES OF CHAKKI  Uniform grinding of materials.  Easy and minimum maintenance, hassle free operation by using vibro-motors.  While grinding, it prevents self color, volatile oil & flavor of the material  Dust free operation  Durability and long lifetime.  Quick and easy replacement of mesh and practical cleaning possible.  Noiseless working.

Belted bucket elevator is very ideal for vertical conveying of bulk materials or products, which have particle size up to 50 mm. For procedural reasons, the elevation of products, either in silo plants or in processing plants, is compulsory in almost all cases. For this purpose, buckets, which are fixed to a belt, convey the material from the inlet at the elevator foot to the elevator head, where the buckets are emptied when the belt is redirected. The Belt and Bucket elevator MGEL is designed for conveying up to 200 tons per hour. Floury as well as fine-grained and coarse-grained materials can be elevated up to a height of 60 meters. APPLICATIONS OF BUCKET ELEVATOR  It is designed to be used for both food and non-food industrial applications.  At food processing industry.  Flour, semolina and feed mills.  Food processing systems.  Coffee and cocoa processing plants.  At chemical and similar plants.  At cement factories.  At fertilizer plants.  At stone and lime plants.  At other similar industrial plants. STURCTURE OF BUCKET ELEVATOR The whole body is fabricated from steel sheet. Because of international safety regulations, inspection and installation covers should only be opened by suitable tools. The driven system is designed to move only in one direction. Reverse movementisn't permitted. For special applications, mostly worn surfaces are supported (covered) with replaceable plates.  With direct-coupled reducer motor.  With chain or belt-pulley driven reducer system. WORKING PRINCIPLE OF BUCKET ELEVATOR The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal. FEATURES & ADVANTAGES OF BUCKET ELEVATOR  High efficiency with less power consumption.  Easy and minimum maintenance.  Durability and long lifetime.  Smooth operation.  Movement direction control switch for safety precaution.

Bran Finisher is a machine which uses a centrifugal action to gently separate the floury endosperm, attached to the bran, thus reducing the starch content of offal to minimum and ensuring high flour yield. APPLICATIONS OF BRAN FINISHER  At food processing industry  Flourmills  Semolina mills STRUCTURE OF BRAN FINISHER  BRAN FINISHER consists of a screw for product introduction with centrifugal disc.  Bran Finisher is equipped with Statically balanced rotor fitted with four beaters, each with adjustable angle and distance to the cover.  Shaft of Bran Finisher is mounted on a double row of spherical roller bearings and supports,  The cover of Bran Finisher is made of perforated sheet steel specially shaped to avoid internal turbulence.  Adjustable paddles are also installed in the Bran Finisher to vary the rate of product flow through the machine.  Two wide doors permit easy access for inspection and screen removal in the Bran Finisher. WORKING PRINCIPLE OF BRAN FINISHER The product is thrown towards the screen by means of a wing - fitted rotor, which is rotated horizontally; consequently, the flour and bran are separated from each other. Due to centrifugal force, the product is thrown towards the screen whose size is selected beforehand. During the screening process, flour passes through the screen and larger sizes of bran are directed to the discharge outlet. FEATURES & ADVANTAGES OF BRAN FINISHER  Low energy consumption and high output.  Minimum and easy maintenance.  Durability and long lifetime.  Practical and easy cleaning process.  Quick and easy screen replacement.  Noiseless working condition  Trouble free operation  Less space is needed, when double model is used  Different air connection possibilities per request

APPLICATIONS OF ASPIRATOR SEPRATOR  Flour and semolina mills  Seed cleaning plants  Cereal cleaning mills  Malt factories  Feed mills  Cereal storage silos  At other similar industrial plants. APPLICATIONS OF ASPIRATOR SEPRATOR  Aspirator Separator is equipped with vibrating structure supported by elastic shock-absorbing elements, containing the sifting body with two rows of sieves pairs.  Aspirator Separator is essentially a self adjusting grain feed system.  Aspirator Separator also possess a unique feature i.e. self cleaning of the sieve covers by means of rubber balls of different intricate shapes and sizes patented by Mukul Enterprises.  To enhance the signature craftsmanship motto, the Aspirator Separator has got transparent toughened glass panels for checking the cereal strata.  Keeping in mind the user friendliness the steel or wooden sieve frames of the Aspirator Separator are equipped with easily replaceable perforated plates.  To top it all the best quality vibrating motors are equipped which provides the oscillation for the Aspirator Separator. WORKING PRINCIPLE OF ASPIRATOR SEPARATOR The working principle of Aspirator Separator is very simple and intuitive. The vibrating process is maintained by means of vibro-motors, which are placed in the machine keeping into account the centre of gravity of the machine. The grain feeding chamber and body which are mounted on the rubber shock absorbers vibrates together and propels the product into mid-section of the Aspirator Separator inlet. The grain is spread uniformly on the entire surface of the mesh by means of an adjustable regulating gate. Mukul Enterprises recommends another adjustable regulating mesh to the inlet of the conveyer for better flow. When the grain passes through from the first mesh to the second one, larger size impurities or foreign particles are filtered out by the first mesh and directed to coarse flow discharge line. The remaining smaller size impurities or foreign particles which pass through the second mesh are transferred to fine flow discharge line. Then, the cleaned product is transported to an air canal. FEATURES & ADVANTAGES OF ASPIRATOR SEPARATOR  Low energy consumption, high capacity and operating efficiency.  Easy and minimum maintenance, hassle free operation by using vibro-motors.  Adjustable inclination (angle) of mesh - grades range 2 - 12. Due to this unique feature, the Aspirator Separator can be used for any kind of cereals at maximum efficiency.  Durability and long lifetime.  Quick and easy replacement of mesh and practical cleaning possible.  Noiseless working.

APPLICATIONS OF AIR JET  At food industry.  Flour and semolina mills.  Feed mills.  Biscuit and macaroni factories  Nut processing plants  Brewery factories  Other food processing plants  At chemical industry  Paint factories  Plastic factories  Detergent factories  At wooden industry  At non-metallic industries  At stone and soil quarries  At cement factories  For general use STRUCTURE OF AIR JET  Fabricated cylindrical sheet-metal structure with tangential inlet and wide inspection doors.  Filtering sleeves supported by metallic circular cages with quick release clamps.  Pneumatic low pressure sleeve cleaning system utilizes compressed air at 0,6 bar.  Distribution group with solenoid valve to control rinsing valves.  Electronic equipment to position rotary manifold and program operation setting (rinsing time, pause, etc).  Flat bottom with scraper. WORKING PRINCIPLE OF AIR JET Filtration phases in the N1 bag: the dusty air is purified (filtrated) in the outer surface of the hose type filter bag Final cleaning phase in the N2 bag: dust loaded outer surface of the filter bags is cleaned respectively by blowing air from inside of bags. The accumulated dust is discharged out of the air lock due a scraper. FEATURES & ADVANTAGES OF AIR JET  The filter can be used in the pressurized and vacuum systems. The cleaning of hose type filter bags is carried out by air at 0.5 bars, which is free of oil and water.  The consumption of the cleaning air is found by this formula: 30 - 40 NLt (Newton liter) x bag x blow.  The optimal flow geometry of the cleaning air route shows as mentioned below .  The loading capacity of filter for each product  The max cleaning capacity for each filter bag  The highest cleaning ratio of cleaned air  The filter body is combined with cleaning air tank. Therefore, there is no need for an additional air tank The important criterions of filter loads.In addition to the given effective values at right, the loading of filter depends on some other factors such as, chemical

APPLICATIONS OF AIR COCK  At food industry.  Flour and semolina mills  Biscuit and macaroni plants.  Chemical Industry.  Paint, Plastic, and Detergent industry.  Wooden industry.  Soil industry.  Cement industry.  At other similar industrial plants. WORKING PRINCIPLE OF AIR COCK From the air lock inlet the air-product mixture enters the chambers, which are created by fixing blades (wings) on the rotor shaft. Due to the precise and standard tolerance between the body housing and the rotor, the product is separated from air and discharged regularly without any leakage. Due to the air leakage-proof feature of the air lock, the escape of product is prevented together with air, which is sucked by an existing collector. FEATURES & ADVANTAGES OF AIR COCK  Provides perfect separation of air and dust particles in the cyclone due to its very precise fabrication.  Provides various drive possibilities, such as .  By geared motor, direct flanged.  Several air locks can be coupled together.  Quick and easy replacement of mesh and practical cleaning possible.  Minimum maintenance.  High Efficiency