EXCEL INDUSTRIAL ROLLERS Jalandhar, Punjab

Textile Industrial Rollers They are used in Textile industry for various process like within the textile industry, such as weaving, spinning, and finishing. Specifications:-  Rollers can be made from various materials, including metals, rubber, polyurethane, and composites. Many rollers have specialized coatings to enhance their performance, such as chrome plating, ceramic coating, or rubber covering. The length of the roller depends on the specific machine and process requirements. The weight of a roller is determined by its dimensions and material. Heavy-duty applications may require heavier rollers. Roller hardness is measured on the Shore hardness scale. It can vary based on the material used and the application. The material, diameter, and design of the shaft or axle that supports the roller are important for stability and strength. Some textile processes involve high temperatures, so rollers must withstand these conditions without compromising performance. We design Dynamic load capacity rollers like: Spinning Rollers: to draw and twist fibers into yarn Take up Rollers: used in winding machines to control tension and wind up the finished textile product. Squeezing Rollers:- Used in dyeing and finishing processes to remove excess liquids from fabrics Nip Rollers:- Control the feeding of fabric through various stages of the production Embossing Rollers:- Create patterns or textures on fabrics during finishing  

Material : Rubber

Shape : Round

Application : Textile Industry

Type : Textile Rubber Roller

Thickness : 100-200mm

Country of Origin : India

Color : Green

Roto Gravure Machine Rollers Description:-Rotogravure is a printing process that involves engraving an image onto an image carrier, typically a cylindrical surface, and then using that surface to transfer the image onto a substrate, such as paper or film. Specifications: Cylinder: The main component of  rotogravure printing machine is the engraved cylinder. It is typically made of steel or copper and is coated with a layer of chrome. The cylinder is engraved with cells that hold the ink. The depth and pattern of the engravings determine the image that will be printed. Cylinder Diameter: The diameter of the engraved cylinder can vary depending on the specific requirements of the printing job. Larger diameter cylinders are often used for higher print quality and longer print runs. Line Screen: The line screen refers to the number of cells or engraved dots per linear inch on the cylinder's surface. A higher line screen results in finer details but may reduce the ink transfer capacity. Common line screen values range from 80 to 300 lines per inch. Anilox Roller: This is an important roller that meters the amount of ink transferred from the ink pan to the engraved cylinder. The surface of the anilox roller is covered with cells of various sizes and depths, controlling the amount of ink applied to the engraved cylinder. Doctor Blade: Positioned against the engraved cylinder, the doctor blade scrapes excess ink from the surface, leaving only the ink within the engraved cells. Doctor blades are often made of steel or other materials with good wear resistance. Material Composition: Rollers are typically made from materials that offer durability, wear resistance, and dimensional stability. Common materials include steel, aluminum, chrome, and ceramic coatings. Customers:- Punjab Plasto, Deesh Plastics, AN Plastics, Jagjit Plastics etc.   Machines where rollers are deployed

Material : Silicone Rubber

Type : Printing Rubber Roller

Country of Origin : India

Color : Green

Printing industry rubber rollers and PU Rollers    With the advent of printing industry since colonial times and with changing business dynamics of printing industry we are successfully engaged in manufacturing of the printing rubber rollers. Rubber rollers forms the basic component of printing industry and these are on high demand which fulfill most important nature of work in printing industry. We have wide variety of rubber rolls manufactured from synthetic rubber rolls, Silicon rubber rolls, Natural rubber rolls and many more. Our range in printing industry is wide and is expanding. We delivery most important range of rolls includes : Dominant machines Hidelberg machine  Plenta Machine  Solana machine Web Machine  Heat set machine  We are in to the manufacturing of PU rollers which are designed to meet the requirement of customer and is of international standards. Our PU rollers are know for its design , durability and load bearing capability. These rollers are designed and can be customized as per the customer needs and can be easily installed ,and reliable in nature The specifications of printing rubber rollers can vary based on the printing method, specific requirements of the printing application. Here are some general specifications and examples: Rubber Type: Printing rollers are commonly made of various rubber compounds, including Nitrile, EPDM, Silicone, or Urethane, depending on the printing application. Hardness: Measured in Shore A durometer, the hardness can range from soft (30-40 Shore A) for delicate substrates to harder (60-90 Shore A) for more abrasive printing processes. TIR (Total Indicated Runout): Precision is crucial, and the roller should have low TIR to ensure consistent and high-quality printing. Diameter: Printing rollers come in various diameters based on the printing press and application. Larger diameters are common in web and offset printing Length: The length of the roller depends on the width of the printing material. Core Type: The core can be made of metals like aluminum or steel, or other materials depending on the application.   Types of Printing Rollers:-  Inking Rollers: Used in offset printing to transfer ink from the ink fountain to the printing plate. Impression Rollers:- Used in offset printing to transfer the image from the printing plate to the substrate. Gravure Rollers:- Used in gravure printing for transferring ink from engraved cells to the substrate. Flexographic Rollers:- Used in flexographic printing to transfer ink from the anilox roller to the printing plate and then to the substrate. Web Press Rollers:- Used in web offset printing for high-speed, continuous printing on a roll of paper. Our product is designed to fit and securely mount on the printing press Shaft. Rubber materials used in the rollers are regulatory compliant and environmentally sustainable.   

Material : Silicone Rubber

Shape : Round

Application : Printing

Type : Printing Rubber Roller

Country of Origin : India

Color : Green

The specifications of paper mill rollers can vary based on the specific requirements of the paper-making process and the type of paper being produced. However, I can provide you with a general overview of some common specifications for paper mill rollers: Material: The rollers are typically made of materials such as cast iron, steel, or specially engineered alloys. Some rollers have a rubber or polyurethane coating to enhance friction and provide better grip. Surface Finish: The surface finish of the rollers is crucial for achieving the desired paper quality. The rollers may have a smooth, polished surface to ensure even paper formation and reduce friction. Diameter and Length: The diameter and length of the rollers depend on the specific application within the paper-making process. Different sections of the paper machine, such as the forming section, press section, and drying section, may require rollers of varying dimensions. Weight: We produce the roller as per he required application which ensures weight of the rollers should be appropriate for the application to ensure stability etc. Bearings: Rollers are equipped with bearings to facilitate smooth rotation.Sealed or lubricated bearings are often used to reduce maintenance requirements. Hardness: The hardness of the rollers is a critical factor that affects their durability and performance. Different sections of the paper machine may require rollers with varying degrees of hardness. Balance: We ensure properly balanced rollers which are essential to prevent vibrations and ensure smooth operation.  

Material : Mild Steel

Shape : Round

Condition : New

Application : Industrial Use

Feature : Efficient Performance, Excellent Quality, Smooth Finish

Type : Paper Mill Roller

Country of Origin : India

Color : Green

Leather Processing Machine Rollers:   Leather processing machine rollers play a crucial role in the leather industry, contributing to various stages of leather processing such as tanning, dyeing, and finishing. These rollers are designed to handle different types of leather and ensure consistent and high-quality results Specifications: Covering material is surface of the roller is often covered with materials like rubber, polyurethane, or other synthetic materials length of the roller is determined by the width of the leather being processed and the machine's design Hardness of the roller is measured in durometers. Different leather processing stages may require rollers with varying hardness to achieve desired results. Examples:- Tanning Rollers : These are used in the tanning process to treat raw hides and transform them into leather. They need to withstand the chemicals involved in the tanning process. Dyeing Rollers: Used for applying dyes and pigments to the leather. The rollers must have a smooth surface and be resistant to the chemicals in the dyeing process Embossing Rollers: Designed with specific patterns to emboss or imprint designs onto the leather surface Finishing Rollers: Used in the final stages of leather processing to apply finishes, coatings, or polishing compounds.   Machines where Leather rollers are deployed: Buffing Machine, Setting Machine, Splitting Machine, Shaving Machine Etc.  

Material : Mild Steel

Shape : Round

Condition : New

Length : 1000-1500mm

Feature : Efficient Performance, Excellent Quality

Type : Mild Steel Leather Processing Roller

Country of Origin : India

Color : Green

Conveyer Rollers: helps in facilitating the movement of goods or materials along a conveyor belt. Specification:-  Material:- can be made including steel, stainless steel, plastic, and rubber Range:- range from 1.9 inches to 5 inches, but custom sizes are also available. Length: length of a conveyor roller depends on the width of the conveyor belt and the specific requirements of the system. Bearings: They have different types of bearings, such as ball bearings or roller bearings, to reduce friction and ensure smooth rotation. Rollers Type:- 1) Gravity Rollers, 2) Powered Rollers, 3) Tapered Rollers Examples:- Plastic Conveyer Rollers:- Material -High-density polyethylene (HDPE) or other plastic compounds Gravity Conveyer Rollers:- for non-powered conveyors, diameter varies from1.9 inches to 3 inches and can by further customised. Motorised Conveyer Rollers:- Powered rollers with built-in motors  

Material : Mild Steel

Application : Conveyor

Feature : Excellent Quality, Efficient Performance

Type : Mild Steel Conveyor Roller

Country of Origin : India

Shape : Round

Color : Green

The specifications of rubber rollers used in lamination machines can vary depending on the specific requirements of the machine and the materials being processed: Material: The rollers are typically made of high-quality rubber or elastomeric materials depending on the exact requirement of the buyer Hardness: The hardness of the rubber is measured on the Shore A scale. The hardness of lamination machine rollers can vary depending on the application and materials being processed. Common hardness values range from 20 to 90 Shore A. Surface Finish: We prepare roller with a polished and even surface is often desirable. Diameter: The diameter of the rollers is an important factor that affects the pressure and speed of lamination. Larger diameter rollers may provide more consistent pressure across the material. Length: The length of the rollers is determined by the width of the materials being laminated. Longer rollers are often used for wider laminating applications. Core Material: The core of the roller, which provides structural support, can be made of materials like steel or aluminum. The core design should ensure stability and even pressure distribution. Traction and Grip: The rubber should provide sufficient traction and grip to feed the materials through the lamination machine consistently. Tolerance and Precision: Our manufacturing process ensure tight tolerances & precision to maintain uniform pressure which prevent any irregularities in the lamination process.  

Material : Rubber

Shape : Round

Application : Lamination

Type : Rubber Rollers

Country of Origin : India

High-Density Polyethylene (HDPE) Plant Rollers High-Density Polyethylene (HDPE) plant rollers are commonly used in various industrial applications, particularly in material handling and conveyor systems. HDPE plant rollers are typically made from high-density polyethylene, a thermoplastic polymer with a high strength-to-density ratio.   Material:- HDPE (High-Density Polyethylene): HDPE is a thermoplastic polymer known for its high strength, durability etc. Diameter: The diameter of HDPE plant rollers can vary based on specific application requirements. Common diameters range from a few inches to several feet. Length: The length of the rollers depends on the design of the conveyor system. we can make  Longer rollers for broader conveyor systems. Bearing Type: Rollers may have integrated ball bearings, which reduce friction and facilitate smooth rotation. The type and quality of bearings can vary, and sealed bearings are often preferred for protection against contaminants. Shaft: The shaft of the roller is typically made of stainless steel.It provides support and ensures proper alignment of the roller. Tube Thickness: The thickness of the HDPE tube depending on the load-bearing requirements of the application.  Temperature Resistance: HDPE has a wide temperature operating range, but specific formulations may be designed for enhanced temperature resistance, especially in extreme environments. Load Capacity: The load capacity of the rollers depends on the design, diameter, and material specifications. We choose to make rollers that can handle the expected load in a given application. Surface Finish:The surface finish of the HDPE roller may be designed to minimize friction and wear. Smoother surfaces can contribute to better conveyor system performance. Color: Generally we make Green and Grey colour rollers. It's important to note that specific requirements may vary based on the industry, application, and environmental conditions. For more details please consult us.   Customers:- Punjab plasto, Deesh Plastics chaheru, Vardhan packaging, Aarti packaging etc  

Material : HDPE

Condition : New

Application : Industrial

Diameter : 0-50 Mm

Country of Origin : India

Color : Green

Glue Spread Rollers:- Glue spread rollers play a crucial role in the plywood industry, ensuring uniform application of adhesive on veneer surfaces. This process is essential for creating strong and durable plywood sheets. Specifications:-  Core Material: Glue spread rollers are typically made from stainless steel, aluminum, or steel. The roller's surface may have coatings such as chrome or ceramic to enhance durability and prevent adhesive buildup. Dimension: Glue spread rollers come in various diameters based on the specific requirements of the plywood manufacturing process. Common diameters range from 150 to 300 mm.   Variable Speed Control:-glue spread rollers are equipped with variable speed control to adjust the adhesive application rate according to different production needs.   Examples:- 1) Smooth Chromed Rollers:- These rollers are commonly used for uniform adhesive application in standard plywood production lines. 2) Grooved Ceramic Rollers: Designed for specific adhesive patterns, these rollers are ideal for specialty plywood products. 3) Temperature Controlled Rollers  

Material : Rubber

Application : Glue Spreading

Feature : Corrosion Resistant, High Strength, Longer Service Life

Type : Glue Spreader Roller

Country of Origin : India

Color : Green

A biscuit plant typically involves the production of various types of biscuits and cookies. Biscuit plant rollers play a crucial role in the biscuit manufacturing process. These rollers are used in the dough forming section, where the dough is flattened and shaped into the desired thickness before being cut into individual biscuits. Specifications:-  Material: Biscuit plant rollers are often made from high-quality stainless steel or food-grade materials to ensure hygiene and compliance with food safety standards. Coating: like Teflon or other non-stick materials to prevent the dough from sticking and to facilitate smooth dough processing. Length of the rollers is determined by the width of the production line and the desired throughput. Longer rollers allow for higher production rates. Gap Adjustments: Biscuit plant rollers are designed to be adjustable to control the thickness of the dough sheet. This is crucial for achieving the desired thickness for different types of biscuits. Depending on the dough characteristics, some biscuit plant rollers may be equipped with cooling or heating mechanisms. Examples:- 1) Embossing Rollers, 2) Adjustable Gap Rollers   Types of Machines where the Rollers are deployed:-  Dough Sheeter/Roller Cutting & Molding Machines Laminators Printing & Embossing Machines Baking Oven Conveyer systems Cooling Conveyers Packaging Machines Biscuit Stacking Machines End of Line systems    

Material : Silicone Rubber

Shape : Round

Application : Biscuit Machine

Type : Biscuit Machine Rubber Roller

Country of Origin : India

Color : Green

Color : Green